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page 2
T-12-T
2.6
Brake System (Common to Hydraulic and Electric) ................... 25
Brake Adjustment ..................................................................... 25
Brake Cleaning and Inspection ................................................ 26
Brake Lubrication ..................................................................... 26
2.7
Hydraulic Brake System ............................................................. 27
Operation .................................................................................. 27
Surge Actuator Maintenance .................................................... 27
Corrosive Environment Warning .............................................. 28
Hydraulic Lines ......................................................................... 28
Hydraulic Brakes ...................................................................... 28
Brake System Bleeding ............................................................ 29
Hydraulic Brake System Troubleshooting Chart ...................... 31
2.8
Electric Brake System................................................................. 31
Operation .................................................................................. 31
Using your Brakes Properly...................................................... 32
Synchronization ........................................................................ 33
Controllers ................................................................................ 33
Magnets .................................................................................... 34
Electric Brake System Troubleshooting ................................... 35
Measuring Voltage .................................................................... 35
Measuring Amperage ............................................................... 37
Electric Brake System Troubleshooting Chart ......................... 38
2.9
Pre-Storage Maintenance ........................................................... 40
2.10 Pre-Season Maintenance ........................................................... 41
Section 3. Parts .......................................................................................... 38
3.1
Structural Components ............................................................... 38
Sub Frame ................................................................................ 38
Deck Surface ............................................................................ 39
3.2
Major Sub-Assemblies ................................................................ 40
Hammerblow Drop Leg Jack .................................................... 40
Couplers ................................................................................... 41
Deck Latch Assembly ............................................................... 43
Cushion Cylinder....................................................................... 44
3.3
Running Gear .............................................................................. 45
Suspension, 7K......................................................................... 45
Electric Brake Components, 7K ............................................... 46
Axle End Components .............................................................. 48
3.4
Wheels and Tires ........................................................................ 49
3.5
Electrical ..................................................................................... 50
Harnesses and Lights ............................................................... 50
Electrical Plug ........................................................................... 52
Electric Brake Wiring ................................................................ 53
Electric Breakaway System ...................................................... 53
Section 4.
Warranty Claim Procedure ....................................................... 54
Contents
