TrailMax 8012DT, Manual

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8012DT
Brake Adjustment ...................................................................... 25
Brake Cleaning and Inspection ................................................. 26
Brake Lubrication ...................................................................... 26
2.7 Hydraulic Brake System .............................................................. 27
Operation .................................................................................. 27
Surge Actuator Maintenance ..................................................... 27
Corrosive Environment Warning ............................................... 28
Hydraulic Lines.......................................................................... 28
Hydraulic Brakes ....................................................................... 28
Brake System Bleeding ............................................................ 29
Hydraulic Brake System Troubleshooting Chart ....................... 31
2.8 Electric Brake System ................................................................ 31
Operation .................................................................................. 31
Using your Brakes Properly ...................................................... 32
Synchronization ........................................................................ 33
Controllers ................................................................................ 33
Magnets .................................................................................... 34
Electric Brake System Troubleshooting .................................... 35
Measuring Voltage ..................................................................... 35
Measuring Amperage ................................................................ 37
Electric Brake System Troubleshooting Chart .......................... 38
2.9 Pre-Storage Maintenance ............................................................ 40
2.10 Pre-Season Maintenance ............................................................ 41
Section 3. Parts .......................................................................................... 42
3.1 Structural Components ............................................................... 42
3.2 Major Sub-Assemblies ................................................................ 45
Binkley Jack .............................................................................. 45
Couplers ................................................................................... 46
3.3 Running Gear .............................................................................. 48
Hydraulic Brake Components ................................................... 50
Electric Brake Components, 7K ............................................... 52
Axle End Components .............................................................. 54
3.4 Wheels and Tires ........................................................................ 55
3.5 Electrical ..................................................................................... 56
Harnesses and Lights ............................................................... 56
Electrical Plug ........................................................................... 58
Electric Brake Wiring ................................................................ 59
Electric Breakaway System ...................................................... 59
3.6 Hydraulic System ........................................................................ 60
Hydraulic Lines.......................................................................... 60
Model DA20 Surge Actuator ...................................................... 62
Power Unit Motor....................................................................... 64
Power Unit Control Valve........................................................... 66
Power Unit Control Valve Schematic ........................................ 67
Gear Pump and Manifold Assembly Parts List .......................... 68
Gear Pump and Manifold Assembly Parts Illustration ............... 69
3.7 Tool Box....................................................................................... 70
Section 4. Warranty Claim Procedure ....................................................... 72
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