TrailMaster MID XRX Assembly Manual Download Page 6 | Manualshive

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25

It is necessary to tap the plastic cap
all the way onto the bar. Use a plastic

or rubber mallet or a block of wood with a
standard hammer.

26

Install the top bolt & washer first.
Start the threads but do not tighten.

27

Now, install the bottom bolt and
washer from the front.

28

Install the second washer and nut on
the bottom bolt.

NOTE: DO NOT TIGHTEN THE HARDWARE.

29

Repeat steps 21-28 for the driver’s
side bar.

30

Locate the top bar weldment assem-
bly.

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Summary of Contents for MID XRX

Page 1: ......

Page 2: ...enches or socket 4 Remove metal crating and unpack all parts 5 Place parts out on the floor and take inventory making sure of proper quan tities At this time if missing or damaged parts call or email...

Page 3: ...sit 10Locate headrests and install into seat backs with seatbelt in between head rest bars Push the headrests all the way down into the seat 11Lay out all hardware on a clean work bench Take inventory...

Page 4: ...ome cup washers 16Install with washer into front of bar from the outside 17It may be necessary to align the hole in the bar with a screwdriver 18Install a second cup washer and the nut NOTE DO NOT TIG...

Page 5: ...side bar 22Locate 4 large bolts 6 cup washers and 2 nuts 23Place the side bar onto the passen ger s side of the go kart 24Turn the plastic cap with a pair of pli ers to align the side bar to the top...

Page 6: ...Start the threads but do not tighten 27Now install the bottom bolt and washer from the front 28Install the second washer and nut on the bottom bolt NOTE DO NOT TIGHTEN THE HARDWARE 29Repeat steps 21 2...

Page 7: ...to the threads of the top bar NOTE DO NOT TIGHTEN HARDWARE 34Locate the short rear bar 35Locate 2 long bolts and 2 chrome cupped washers 36Install the short bar behind the seats Start the bolts with w...

Page 8: ...e Check tank mounting hardware to insure tight Proceed to Step 47 39Locate 4 long bolts and nuts and fuel hose clamp 40Place the fuel tank onto the rear rack with decal to the rear 41Install the 4 bol...

Page 9: ...liers place the fuel hose clamp on the filter approximately 1 4 from the end of the hose 46Turn fuel valve to ON position 47Now it s time to install the rear shocks Remove the metal shipping bar from...

Page 10: ...ft up on the rear rack and align bot tom shock eyelet with the bracket on the rear swing arm 52Install bottom shock bolt and nut 53Tighten top and bottom shock bolts with wrenches 54Repeat Steps 49 53...

Page 11: ...een to the on the battery NOTE Use pliers to hold the nut while using a Phillips head screwdriver to tighten the screw 58Place gray plastic cover over battery 59Place rubber battery strap over bat ter...

Page 12: ...facing towards the outside 63Place the wheel onto the rear axle 64Place the largest washer and castle nut onto the axle 65Tighten the castle nut securely and align the holes in the axle with the nut 6...

Page 13: ...ender mounting brack ets have the shorter reach arm 70Tighten the bolts securely using a 10mm wrench NOTE Repeat Steps 68 70 for the driver s side rear fender 71Lift front of go kart and support with...

Page 14: ...bolts and nuts that are already installed with two 2 10mm wrenches 76Repeat Steps 73 75 on driver s side fender 77Locate passenger s side top spindle nut and remove cotter pin NOTE Save cotter pin 78L...

Page 15: ...ring joints and tight en the nut securely using a 12mm socket on the nut and a 12mm wrench on the top 83Locate the front passenger s side wheel and place it on the passenger s side front axle The trea...

Page 16: ...ill need a low pres sure gauge to check the tire pressure 88Make sure that the brake fluid is be tween the MIN MAX levels on the brake master cylinder reservoir 89Add brake fluid if necessary to the M...

Page 17: ...the jam nut securely NOTE Lowering this bolt will restrict the top speed of the go kart 94Locate the steering box clamps and tighten all four 4 bolts and nuts se curely with 8mm 10mm wrenches NOTE Pla...

Page 18: ...stic steering wheel cap by snapping it into place 100If the steering wheel is not straight when the front wheels are pointing straight locate the plastic gearcase on the steering box 101Remove plastic...

Page 19: ...h your finger 106Turn the steering wheel straight and push the shaft back down into the gear 107Reinstall the nut securely Rein stall the plastic cap by simply pushing it into place 108Now it s time t...

Page 20: ...NOTE The front of the go kart is wider than the rear 111The measuring tape in the pic tures is for sight reference ONLY 112Adjust the passenger tie rod ac cordingly to align the wheel 113Hold the rod...

Page 21: ...ont wheels should turn toward each other approximately 1 4 to 1 2 119Measure across the front wheels that the front of the tires and at the rear of the tires and adjust accordingly ac cording to the p...

Page 22: ...top and install on go kart 123Repeat Steps 109 116 for the driv er s side 124Then attach the side and connect the Velcro 125Attach the rear flaps 126Remove air filter nut and cover GOKARTMASTERS COM...

Page 23: ...re drive items to inspect and you will be ready to ride your new go kart 131Locate oil dipstick on front of en gine behind the driver s seat With the go kart sitting on level ground the oil level shou...

Page 24: ...keep it from dragging the ground or from being run over by the rear tire 135Make sure the fuel valve is on 136There should ALWAYS be some one seated in the driver s seat before starting the go kart 13...

Page 25: ...1It may be necessary to run the engine on choke or partial choke for 30 seconds to 1 minute to warm up the engine 142Turn the key to OFF or push the stop button and hold to turn the go kart engine off...

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