TrailFX B1503S Quick Start Manual Download Page 1

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Rev 091620

THE BULL BAR MAY INTERFERE WITH PARKING SENSORS, P

ROXIMITY SENSORS AND CRUISE CONTROL SENSORS.

REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT.

READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION.

DO NOT OVER TORQUE. STANDARD OPERATING LOAD FOR

TIGHTENING BODY MOUNT NUTS & BOLTS VARIES FROM 7 TO 8.5

FOOT POUND FOR M6 ,18 TO 20 FOOT POUND FOR M8, 35-40 FOOT

POUND FOR M10 AND 60 TO 70 FFOOT FOOT POUND FOR M12.

60-180 min

[email protected]

1 866 638 4870

POLISHED STAINLESS STEEL

– LIMITED LIFETIME

POWDER COATED BLACK

– 3 YEARS

Cutting

Required

PARTS LIST:

Qty

Part Description

Qty

Part Description

1 Bull Bar

2 10-1.5mm x 35mm Hex Bolts

2 Tube Brackets (Bull Bar) passenger or driver side

2 10mm Lock Washers

1 Driver/Left Upper Frame Brackets (models w/o tow hooks only)

4 10mm x 27mm OD x 3mm Flat Washers

1 Passenger/Right Upper Frame Brackets (models w/o tow hooks only)

2 10-1.5mm Hex Nuts

1 Driver/Left Mounting Bracket

4 8-1.25mm x 35mm Hex Bolts

1 Passenger/Right Mounting Bracket

4 8mm Lock Washers

1 Driver/Left Support Bracket

4 8mm x 22mm OD x 2mm Flat Washers

1 Passenger/Right Support Bracket

4 6-1.0mm x 20mm Button Head Bolts

2 Light Brackets

4 6mm Lock washers

12-1.5mm x 30mm

Special Fine Thread

Hex Bolt (for models w/o

tow hooks only)

4 6mm x 18mm OD x 1.6mm Flat Washers

4 12-1.75mm x 35mm Hex Bolts

2 5-.8mm x 20mm Button Head Allen Bolt

14 12mm x 32mm OD x 3mm Flat Washers

4 5mm x 10mm OD x 1mm Flat Washers

10 12mm Lock Washers

2 5mm Nylon Lock Nuts

8 12-1.75mm Hex Nuts

1 Wrench (Allen bolt)

PROCEDURE:

3.5

” Oval Bull Bar

Part No.

B1503S/B

Fits: 2009-2018 RAM 1500 (Excl. Rebel & Warlock Trims / Incl. 2019-

Current Ram 1500 Classic)

Passenger/Right
Mounting Bracket

Driver/Left

Mounting Bracket

Passenger Side

Support Bracket

(see note below)

Driver Side Support Bracket
pictured in "no-tow hook"
direction. Reverse direction for
tow hook equipped vehicles

Driver/Left
Upper Frame
Bracket (no
tow hook only)

Passenger/Right
Upper Frame
Bracket (no tow
hook only)

Tube Brackets

Drilling Not

Required

Summary of Contents for B1503S

Page 1: ...5mm Hex Nuts 1 Driver Left Mounting Bracket 4 8 1 25mm x 35mm Hex Bolts 1 Passenger Right Mounting Bracket 4 8mm Lock Washers 1 Driver Left Support Bracket 4 8mm x 22mm OD x 2mm Flat Washers 1 Passenger Right Support Bracket 4 6 1 0mm x 20mm Button Head Bolts 2 Light Brackets 4 6mm Lock washers 2 12 1 5mm x 30mm Special Fine Thread Hex Bolt for models w o tow hooks only 4 6mm x 18mm OD x 1 6mm Fla...

Page 2: ... but do not tighten all hardware at this time For models with tow hooks a Remove the 2 hex nuts holding the front of the tow hook to the bottom of the bumper bracket Figure 6 Leave the rear hex bolt tight for the moment b Select the driver side Mounting Bracket Figure 7 Attach the Mounting Bracket to the 2 tow hook mounting studs with the 2 factory hex nuts Do not tighten hardware at this time c L...

Page 3: ... 2 6mm Lock Washers and 2 6mm Flat Washers Figure 17 Adjust the light as desired NOTE Depending on light design repeated removal and reinstallation of the light and Bracket may be required for proper adjustment Tighten all hardware once properly adjusted 13 Repeat Step 12 to install the second light 14 Do periodic inspections to the installation to make sure that all hardware is secure and tight T...

Page 4: ...Front 1 10mm x 35mm Hex Bolt 2 10mm Flat Washers 1 10mm Lock Washer 1 10mm Hex Nut Driver Left Upper Frame Bracket no tow hook models reuse factory hex nuts 2 12mm Flat Washers 2 12mm Lock Washers 2 12mm Hex Nuts Front Fig 5 Fig 3 Driver side Bracket layout in no tow hook position Driver Left Upper Frame Bracket Driver left Mounting Bracket Support Bracket over bumper support Fig 4B Driver side Su...

Page 5: ...de mounting location pictured from behind bumper on tow hook equipped model Front Remove the 2 factory hex nuts Fig 7 Driver side Support Bracket in with tow hook position Line up Bull Bar Bracket between Mounting Bracket and Support Bracket Front Attach each Tube Bracket to the end of the Bull Bar with 2 8mm x 35mm Hex Bolts 2 8mm Lock Washers 2 8mm Flat Washers Fig 8 Bull Bar Tube Bracket Fig 9 ...

Page 6: ...river and passenger side Use this measurement as a reference point to check location before cutting the 1 wide x 4 long slot Cut only what is needed to insert bracket through the splash guard Do not cut through the front edge of the splash guard Installation pictured without the splash guard for illustration Hole for mounting bolt Front Front Front Front Fig 10 Fig 11 Fig 12 Fig 13 2 12mm x 35mm H...

Page 7: ...lash guard with the supplied 5mm x 15mm Button Head Allen Bolt 2 5mm Flat Washers 5mm Nylon Lock Nut Fig 14 Fig 15 Fig 16 Light Bracket Complete Installation 2 6mm Button Head Bolts 2 6mm Lock Washers 2 6mm Flat Washers 2 6mm Button Head Bolts 2 6mm Lock Washers 2 6mm Flat Washers Light not included ...

Page 8: ...ist 6 Product not installing properly Ensure make model year cab length and bed size of your vehicle is listed in the application All installation steps are followed correctly Check out these other TrailFX Products www TrailFX com PRODUCT CARE Periodically check the product to ensure all fasteners are tight and components are intact Regular waxing is recommended to protect the finish of the produc...

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