Trailboss KM23L Installation Instructions Manual Download Page 1

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TOWBAR INSTALLATION INSTRUCTIONS

PART NUMBER KM23L

KIA CERATO BD CL2

49-75 Pacific Drive Keysborough, VIC 3173
Phone: 1800 812 017
Email:

[email protected]

REV A

Page 1

Issue Date: 31-05-19

PRODUCT DETAILS:

Part Number:

M23L

Maximum Towing Braked:

200

ECU Number:

4836

Maximum Towing Unbraked:

Tail Harness Length Required:

04936

Maximum Static Ball Load:

TBM/Lug Part Number:

07756

FITTING DETAILS:

Towbar Installation Time:

0 Mins.

RPA Disable/Other Notes:

YES

Total Installation Time:

0 Mins.

Note:

Bumper Cut Required:

Yes



RPA Disable - Harness 04936 must be used
and connected



Electric Brake Input Location: Near ECU
connector

Summary of Contents for KM23L

Page 1: ...er KM23L Maximum Towing Braked 1200 kg ECU Number 04836 Maximum Towing Unbraked 610 kg Tail Harness Length Required 04936 Maximum Static Ball Load 75 kg TBM Lug Part Number 07756 FITTING DETAILS Towba...

Page 2: ...g commonly used o Measure from bottom edge along bumper and around corner to the 70 mm point Figure 1 o Do not measure from visible bumper front of corner upwards Figure 2 6 Drilling For any required...

Page 3: ...TY ITEM DESCRIPTION QTY 1 KIA CERATO WELDED ASSEMBLY 1 10 SPRING WASHER M16 2 2 RH SIDE ARM ASSEMBLY 1 11 LUG ASSY 1 3 LH SIDE ARM ASSEMBLY 1 12 NUT NYLON LOCK HEX M4X0 7P 2 4 BUMPER TAB 2 13 PLUG BRA...

Page 4: ...remove LH and RH side panel trims from inside boot to expose rear of tail light 2 Remove 4 x hex nuts securing tail light to vehicle Gently pull tail light rearwards to dislodge and unclip attached w...

Page 5: ...Issue Date 31 05 19 4 For single exhaust remove trim from underside of vehicle by removing 3 x scrivets and 3 x hex nuts Set trim aside 5 Inside rear wheel arch remove 2 x screws and 2 x scrivets one...

Page 6: ...from rear panel to free the bumper Set bumper safely aside 8 Remove 5 x scrivets securing impact beam to bumper Disconnect any wiring connections between the impact beam and the bumper Remove impact b...

Page 7: ...remove exhaust from rear exhaust hanger to allow better access for fitment Note Repeat for opposite side if fitting a dual exhaust model 11 Attach supplied bumper tab brackets to front face of towbar...

Page 8: ...e with 1 x M10 washer Repeat for opposite side Tighten all bolts to the following torques M10 x 1 25 48 N m 14 Re fit the antenna removed in Step 9 to the two holes located on the top of the cross tub...

Page 9: ...with a multi meter to ensure the correct function is identified before soldering or scotch locking For vehicle wires denoted with two colours example RED GREEN the first colour will always be the mai...

Page 10: ...ng the trim clips 2 and then pulling in an upwards direction 22 Remove the RHS tool tray 1 by releasing the Phillip s Head screws 2 23 On the RHS trim remove the caps 3 to expose the 10mm bolts 24 Rem...

Page 11: ...eat Note Ensure grommet is seated correctly and makes a good seal 31 At the RHS tail light patch in the harness connectors 1 in between the vehicle harness 2 and the tail light harness 3 32 Using the...

Page 12: ...ove a small section of the weather seal 1 37 Dislodge the trim 2 covering the rear passenger seatbelt 38 Route the power wire from the boot towards the front of the vehicle Note Use the supplied Cable...

Page 13: ...e adaptor into the allocated slot and in the orientation shown 45 Connect the small T patch harness in between the bumper connector and vehicle connector 46 With the rear bumper removed secure tail ha...

Page 14: ...ler patch function using a light board or multi meter 54 Re fit all removed parts and secure all fasteners ensuring there are no squeaks or rattles 55 Mark out and drill 2 x 5mm holes 69mm apart on bu...

Page 15: ...fective parts with suitable grade class fasteners Inspection should be requested to coincide with vehicle major services 3 It is the owner s responsibility to ensure towing and down ball weight capaci...

Page 16: ...tch pin nut is installed and tensioned Replacement parts are available from your Pro Series Distributor TOWBALL MOUNT REMOVAL INSTALLATION STEP 1 Insert Trailer Ball Mount TBM a into towbar hitchbox b...

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