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Trademaster BM-20 Plus, Operator'S Manual

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Trademaster BM-20 Plus Operator'S Manual Download Page 7

BM-20 PLUS Operator’s Manual

7

21. Maintain the machine

 

and mount/dismount parts and tools only

 

with the

 

power

 

cord

 

unplugged

 

from the

 

power

 

outlet. 

22.  Repair only in a service center appointed by the seller. 

23.  If the machine falls from any height, is wet, or has other damage that could affect 

the technical state of the machine, stop the operation and immediately

 

send the 

machine to the service center for inspection and repair. 

Summary of Contents for BM-20 Plus

Page 1: ... ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL Serial Date of Purchase Ver 1 0 01 05 2015 OPERATOR S MANUAL PART WA B20 BM 20 PLUS BEVELLING MACHINE ...

Page 2: ...ear Written permission has been received from ITM prior to commencement of repair Repairs tampering or modification carried out by unauthorised personnel will void all warranty Consumable items such as cutting tools pilot pins saw blades grinding wheels etc are NOT covered by warranty Our goods come with guarantees which cannot be excluded under the Australian Consumer Law You are entitled to repl...

Page 3: ... data Voltage 1 220 240 V 50 60 Hz 1 110 120 V 50 60 Hz Power 1600 W for 50 Hz 1800 W for 60 Hz Rotational speed 2780 3340 rpm at 230 V 2740 3290 rpm at 115 V Protection level IP 20 Protection class I Milling speed 550 m min 1800 ft min for 50 Hz 650 m min 2200 ft min for 60 Hz Maximum bevel width b 21 mm 13 16 Fig 1 Bevel angle ß 15 60 Fig 1 Vibration level Machine harmful for health Take periodi...

Page 4: ...BM 20 PLUS Operator s Manual 4 446 mm 17 6 315 mm 12 4 323 mm 12 7 ...

Page 5: ... equipment consists of Bevelling machine 1 unit Cutting insert 10 units Metal box 1 unit Tool container 1 unit 6 mm hex wrench 1 unit T15P torx screwdriver 1 unit Grease for screws 1 unit Operator s Manual 1 unit Guide set Depth knob Bevel width pitch Bevel angle pitch Bevel angle lock screws Depth lock levers Power switch START STOP Motor lamp Overload lamp Milling cutters Milling cutters cover ...

Page 6: ...only tools specified in this Operator s Manual 13 Never use dull or damaged tools 14 Mount the cutting inserts and the milling cutters securely Remove adjusting keys and wrenches from the work area before connecting the plug to the power outlet 15 If the cutting edge of an insert is worn rotate the insert in the socket by 90 or if all edges are worn replace with a new insert specified in this Oper...

Page 7: ...rd unplugged from the power outlet 22 Repair only in a service center appointed by the seller 23 If the machine falls from any height is wet or has other damage that could affect the technical state of the machine stop the operation and immediately send the machine to the service center for inspection and repair ...

Page 8: ...rs Fig 3 and rotate the depth knob to set the indication 0 on the bevel width pitch Fig 3 Initial setting the bevel width to zero Then to set the required bevel angle Fig 4 use the 6 mm hex wrench to loosen two side screws rotate the guide set to set the angle on the pitch and tighten the screws in this new position Fig 4 Setting the bevel angle 45 is set on the drawing All safety precautions must...

Page 9: ... the plate Next power on the machine by toggling the power switch to position I and start the motor using the green START button Slide the machine towards the plate face and bevel by sliding the machine to the left constantly pressing the machine against the workpiece Bevelling is performed according to the counter rotation The rotation direction of the milling cutters is marked on the motor disk ...

Page 10: ...t down separate the machine from the working edge turn off the power by setting the power switch in position O and after the red overload lamp turns off power on the machine again Operating near the overload condition with the red lamp flashing is allowed however never allow the motor temperature to exceed 85 C 185 F as this can lead to damage of the motor windings After every one hour of operatin...

Page 11: ...6 and remove the milling cutters cover Fig 6 Removing the milling cutters cover Use the supplied T15P screwdriver to unscrew the set screw Fig 7 then remove the insert and clean the socket Next place the 90 rotated insert again or replace with a new one if all four edges of the insert are worn Fig 7 Replacing the cutting inserts Set screw ...

Page 12: ...ting inserts between milling cutters 3 4 Replacing the milling cutters Remove the milling cutters cover as shown in Fig 6 Next use the 26 mm flat wrench to lock the rotation of the spindle then use the 8 mm hex wrench to unscrew the mounting screw and remove the milling cutters as shown in Fig 9 Assemble in reverse order The 26 mm flat wrench is not included in standard equipment Fig 9 Replacing t...

Page 13: ... use the 6 mm hex wrench to unscrew two side screws Fig 10 and remove the standard guide set Then mount the 0 guide set in such a way to obtain the indication of 45 on the right pitch and secure with the same screws Fig 10 Dismounting the standard guide set and mounting the 0 guide set Part number ZSP 0075 32 00 00 1 ...

Page 14: ...pes first dismount the standard guide set as shown in Fig 10 Then use the 4 mm hex wrench to unscrew four screws from the dismounted guide set and assemble the guide set for pipes as indicated Fig 11 Fig 11 Assembling the guide set for pipes Part number ZSP 0075 31 00 00 0 for pipes with diameters of 150 300 mm Pat number ZSP 0075 31 00 00 1 for pipes with diameters of 300 600 mm ...

Page 15: ...h other as far as possible Fig 12 Setting the depth and the rollers position before placing the machine on the pipe Place the machine on a vertically positioned pipe in such a way to bring the surfaces of the guide set in close contact with the face and side surface of the pipe Then move the rollers symmetrically to adjoin them to the pipe Fig 13 and tighten in this position Set the required bevel...

Page 16: ...BM 20 PLUS Operator s Manual 16 5 WIRING DIAGRAM ...

Page 17: ...1 5 cutting inserts required KRP 0539 02 00 00 0 Milling cutter no 2 5 cutting inserts required KRP 0539 03 00 00 0 Cutting insert sold 10 per box PLY 000282 Mounting screw for inserts SRB 000311 T15P torx screwdriver for mounting screws WKT 000005 Grease for screws 5 g 0 17 oz SMR 000005 ...

Page 18: ...BM 20 PLUS Operator s Manual 18 7 PARTS BREAKDOWN ...

Page 19: ...BM 20 PLUS Operator s Manual 19 9 9 9 9 9 9 ...

Page 20: ...BM 20 PLUS Operator s Manual 20 9 9 9 9 9 9 9 9 9 A A 9A 9 A A 9 A 9 9 A 9 9 9 9 9 9 A 9 9 9 B ...

Page 21: ...BM 20 PLUS Operator s Manual 21 9 9 9 9 9 2 A9 A A A A A A A ...

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