Tractel Tirak Blocstop BSO XE 1020 P Instruction Manual Download Page 1

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tirak

™

Scaffolding Hoist

Instruction Manual

tirak

™

hoists

with blocstop

™

BS/BSO on
2 wire rope
system

TE 1020 P

with blocstop

™

BSO

XE 301 P

with

blocstop

™

BSO

XE 500 P
XE 501 P

XE 501 PA

XE 600 P

XE 700 P
XE 701 P
XE 720 P
XE 721 P

XE 1020 P
XE 1030 P

with blocstop

™

BSO

Griphoist

Division

www.tractel.com

Summary of Contents for Tirak Blocstop BSO XE 1020 P

Page 1: ...hoists with blocstop BS BSO on 2 wire rope system TE 1020 P with blocstop BSO XE 301 P with blocstop BSO XE 500 P XE 501 P XE 501 PA XE 600 P XE 700 P XE 701 P XE 720 P XE 721 P XE 1020 P XE 1030 P wi...

Page 2: ...HOOTING 6 1 Wire Rope Driving Mechanism 16 6 2 Motor 17 6 3 Primary Brake 17 6 4 BSO Secondary Brake 18 7 INSPECTIONS and MAINTENANCE 7 1 Inspections 7 1 1 Daily Inspections 18 7 1 2 Monthly Inspectio...

Page 3: ...y the manufacturer1 tirak hoists are intended to be used for work going up and down a vertical hanging wire rope tirak hoists are designed to be rigged to a compatible platform workcage or bosun s cha...

Page 4: ...ate the hoist if any label normally fixed on the hoist is obscured or missing see page 35 and 36 The supplier will supply extra labels on customer s request 9 Every time the hoist is to be rigged or u...

Page 5: ...This manual is neither a regulations compliance manual nor a general training guide on suspended scaffold operations You must refer to proper instructions delivered by manufacturers of the other piece...

Page 6: ...s the descent immediately in case of accelerating overspeed The blocstop BS BSO overspeed and slack wire rope locking device E here after called BS BSO secondary brake additionally provides protection...

Page 7: ...1 126 57 115 52 120 54 178 81 120 54 Dimensions over all a in mm 28 9 735 31 8 808 31 8 808 31 8 808 31 8 808 31 8 808 31 8 808 33 3 845 33 3 845 33 3 845 34 6 879 33 3 845 b in mm 11 2 286 12 9 328 1...

Page 8: ...ment Connecting tirak and platform system tirak with blocstop BSO secondary brake 3 1 2 Checks before rigging It is a qualified person s responsibility to check the whole installation to meet all safe...

Page 9: ...NEVER OPERATE THE HOIST OR ANY OTHER ELECTRIC EQUIP MENT IN A POTENTIALLY EXPLOSIVE ATMOSPHERE around distilleries refineries chemical plants ship or silo interiors Always obtain official approval bef...

Page 10: ...in 112 mm a2 3 94 in 100 mm a3 3 86 in 98 mm b 1 58 in 40 mm c c b XE 500 600 700 1000 series 3 3 Hoist Mounting 3 3 1 tirak X series Bolt the hoist to platform stirrup using stirrup adapter which al...

Page 11: ...ble 3 Wire rope diameter and min breaking strength wire rope diameter1 min actual breaking strength for tirak hoists with rated load up to 5 16 in 8 4 mm 10 000 lbs 44 5 kN 1 500 lbs 680 kg 3 8 in 9 5...

Page 12: ...rigging device which complies with all relevant safety requirements Be sure to use compatible connecting devices e g a 1 2 in anchor shackle or similar with adequate strength and safety factor Secure...

Page 13: ...Loop at Free Wire Rope End Figure 20 Wire Rope Reeving A B C Entrance wire rope Exit wire rope Must not be loaded B C A Figure 19 Opening of BSO Secondary Brake Fist Grip Clamp Bottom free end of wire...

Page 14: ...page 35 REPORT same promptly to your supervisor and also notify next operator when changing shifts 2 WARNING SAFETY DEMANDS THAT YOU TEST THE SYSTEM BEFORE GOING ALOFT a CHECK PLATFORM fully rigged an...

Page 15: ...ist d STOP OPERATIONS IMMEDIATE LY if at any time when the hoist op erates the wire rope does not move i e no UP or DOWN travel It is likely that damaged wire rope is jamming the hoist Continued opera...

Page 16: ...ownward travel of the platform 2 To reset BSO secondary brake Raise the platform until the hoist supports the load Push the control lever in the OPEN position d1 Fig 27 DO NOT force it open 3 If the B...

Page 17: ...n d Incorrect wiring d Compare wiring with wiring diagram 3 Motor stalls Low voltage Check voltage when running the motor under load Use power cord s with higher cross sections 4 Overheating a Insuffi...

Page 18: ...hould start for each hoist immediately after it is entered into service This maintenance program should comply with recommendations in the applicable parts and Instruction Manual and all pertinant Fed...

Page 19: ...OSED d3 Window 7 1 2 MONTHLY INSPECTIONS 1 All items under daily inspection 2 Wire Rope Inspection All wire rope should be inspected once a month and a signed and dated inspection record maintained Th...

Page 20: ...O secondary brake 2 Daily check for visible part damage 3 Keep wire ropes clean and lightly lubricated to prevent abnormal wear of the wire rope driving mechanism 7 2 2 Wire Ropes 1 Use only wire rope...

Page 21: ...with 2 wire rope systems XE 301 P with blocstop BS BSO XE 501 P XE 501 PA XE 500 P XE 701 P XE 700 P with blocstop BS BSO NOTE The following part of this manual only contains instructions referring to...

Page 22: ...2 1 tirak Hoist 34 A7 2 2 Wire Ropes 34 A7 2 3 blocstop BS BSO Secondary Brake 34 INTRODUCTION 1 GENERAL WARNING See pages 3 to 5 A2 DESCRIPTION A2 1 Two wire rope System tirak hoists A with blocstop...

Page 23: ...ther than specified by them For detailed info about Motor and Primary Brake Gear Reducer Emergency Descent without power and Wire Rope Driving Mechanism see page 6 XE 500 700 P series with blocstop BS...

Page 24: ...15 5 15 5 15 5 15 5 mm 351 439 394 394 394 394 Motor specifications electrical motor 3 phase 220 V 60 cycles kW 1 1 1 5 A 4 5 6 1 single phase 110 or 220 V 60 cycles kW 0 55 1 1 A 10 0 4 8 19 0 8 5 22...

Page 25: ...irak wire rope Support equipment Tie back A3 1 2 Checks before rigging It is a qualified person s responsibility to check the whole installation to meet all safety requirements of OSHA regulations and...

Page 26: ...periodically 3 Anchor the wire rope ends Fig 41 to a rigging device which complies with all relevant safety requirements Figure 40 Wire Rope Termination by Fist Grip Clamps Figure 39 Wire Rope Termina...

Page 27: ...ver e3 in its vertical position use brake release lever c4 to ease the operation to ease insertion of primary wire rope CAUTION Check that wire rope exit C is not blocked in any manner Fig 41 Wire Rop...

Page 28: ...secondary brake and avoid slack wire rope above the hoist which could be dangerous in the event of fall 4 Take precautions to make sure tensioning weight s1 will not damage property or create a hazar...

Page 29: ...rake A4 4 3 Wire Rope Storage Clean the wire ropes reel them Fig 48 and store them in a clean and dry place Figure 48 Wire Rope Handling A5 1 GENERAL 1 BE FAMILIAR with the equipment and its proper ca...

Page 30: ...ng operation regularly check through the window e4 that the centrifugal weights are rotating Fig 50 WARNING IF DURING ONE OF THE CHECKS THE BS BSO SECONDARY BRAKE MALFUNC TIONS IT MUST BE REPLACED d C...

Page 31: ...DOWN WARD MOVEMENT GO UP UNTIL THE HOIST SUPPORTS THE LOAD the tensioned primary wire rope automatically re opens the BS BSO secondary brake for the secondary wire rope to move again freely through th...

Page 32: ...y closes without apparent reason b Oversized or damaged wire rope b Check wire rope and replace if necessary 3 Unit will climb but Closed Secondary Brake Power up approximately 6 inches while depressi...

Page 33: ...tton e2 of the BS BSO secondary brake Fig 56 Lower the platform to check that the BS BSO secondary brake holds the load A loop should form as shown in Fig 55 which means the BS BSO is supporting the l...

Page 34: ...wire ropes rub against sharp edges Always see that the wire rope outlet is not obstructed Let the free wire rope ends untwist to prevent wire rope from making loops If the wire rope changes direction...

Page 35: ...peration of the secondary brake 6 Code 22230 If the motor energizes but the wire rope does not move through the hoist STOP THE HOIST IMMEDIATELY Damaged wire rope may be jammed inside the hoist Any at...

Page 36: ...top OVER SPEED device which is an integral part of the equipment Use of this equipment is unsafe and unlawful without proper fall protection equipment used in accordance with OSHA require ments SET UP...

Page 37: ...erms of this war ranty 6 TRACTEL INC s obligation is limited to replacing parts and does not include replacing the complete unit This warranty is void on any unit that has been modified or tampered wi...

Page 38: ...h are designed to promote safety in the erection and use of suspended powered scaffolds These guidelines do not purport to be all inclusive nor to supplant or replace other additional safety and preca...

Page 39: ...h the manufacturer s recommendations 9 KEEP FALLARREST DEVICE POSITIONED ABOVE YOUR HEAD LEVEL 10 USE ONLY FULL BODY HARNESSES of the proper size and that are tightly fastened 11 ASSURE FULL BODY HARN...

Page 40: ...60 Printed in Germany TRACTEL Inc 02 2016 FALLSTOP Personal fall arrest systems SCAFORTM manual hoist Bosun s chair Workcages Beam clamps Electrical Accessories Power cords Power yokes Booster transfo...

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Tractel Tirak Blocstop BSO XE 1020 P, Instruction Manual

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