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4

4. 

INTRODUCTION 

4.1. Description 

This tension meter dynarope

 

HF 36/3 LPT is an electronic load cell that has been designed to 

measure the effort applied in a wire rope without having to dismantle the installation. 

The  resulting  signal  generated  by  the  sensor  equipped  with  strain  gauges  is  interpreted  by  a 
digital display controlled by a microprocessor. 

The display of the program has a database that contains a list of cables. The user selects from 
the list the cable whose characteristics correspond to the one he wants to measure. (See details 
in § 4.4) 

The display corrects the force information (raw effort) based on the characteristics of the cable 
to be measured. The measurement result is displayed on an LCD screen. 

4.2. Characteristics 

  Capacity : from 500 up to 40.000 daN 

  Diameters : from 20 up to 44 mm 

  Accuracy : < 1% of full scale* 

  T° of use : -20°C to + 60°C 

 

  Protection : IP 65 

  Size of the packaging HF 36/3/LPT : 860 x 560 x 355 mm  

  Weight of the HF 36/3/LPT in its transport case : 37 kg 

  Net weight of the device: 15 kg 

  Power supply : 3 "AA" alkaline cells (located into the display) 

 
Note:  for  efforts  above  20  tons,  we  strongly  recommend  to  purchase  the  hydraulic 
assistance 
 

* Precision obtained with the provided cable samples on a “BELAC” accredited test bench according to the method 
PL-LAB-07 

4.3. Data bank HF 36/3/LPT 

The  Standard  data  bank  includes  several  items  that  are  identified  by  a  "Reference  Number". 
Each reference corresponds to a calibration process carried out on a particular sample.  

The measurement wire rope is deemed to have a minimum length of 8 m, and is assumed to be 
tensioned  between  a  fixed  end  and  a  “flexible”  end  (e.g.  an  aerial  mast)  in  order  to  render 
negligible the influence of placing the sensor on the cable. Placing the sensor on the wire rope 
causes a shorting of the wire rope by approximately 1,5 mm. 

If the installation does not match the above description or if the cable you wish to measure does 
not appear in the list, we recommend that a custom calibration is carried out (see § 8.3) or that 
you order a specific calibration (see § 4.4). 

 

Summary of Contents for Dynarope HF36/3/LPT

Page 1: ...0 Tension meter dynarope HF36 3 LPT EN Operation and maintenance manual ...

Page 2: ... 7 5 3 Display information and keyboard functions 8 6 TO CARRY A MEASUREMENT OUT 9 6 1 To install the tension meter on the wire rope 10 7 CONFIGURATION MENU 11 8 ADVANCED FUNCTIONS 12 8 1 Average 12 8 2 Record 13 8 3 Custom calibration 13 8 4 1 Create 13 8 4 2 Use 14 8 4 Monitor 14 9 MAINTENANCE CHECKING AND CLEANING 15 9 1 Changing batteries 15 9 2 Regulatory check 15 9 3 Maintenance 15 10 MESSAG...

Page 3: ...ted on the unit It must never be used in explosive atmospheres 8 This appliance should never be used for man riding applications without a thorough prior check that the utilization coefficients required for personnel safety have been applied and more generally that the safety regulations for the load line on which it has been installed have been applied 9 Tractel declines any responsibility for us...

Page 4: ...the manual the technician is understood to be skilled and familiar with the product Operator Person or department using the product in compliance with the purpose for which it is intended 2 PICTOGRAMS USED IN THIS MANUAL DANGER Remarks intended to prevent fatal serious or minor injury to personnel or damage to the environment IMPORTANT Remarks intended to prevent a failure or damage to the product...

Page 5: ...m Weight of the HF 36 3 LPT in its transport case 37 kg Net weight of the device 15 kg Power supply 3 AA alkaline cells located into the display Note for efforts above 20 tons we strongly recommend to purchase the hydraulic assistance Precision obtained with the provided cable samples on a BELAC accredited test bench according to the method PL LAB 07 4 3 Data bank HF 36 3 LPT The Standard data ban...

Page 6: ...36 1 4173 3 1000 22000 13 5037 Steel 6 x 36 40 1 5748 3 1000 22000 14 5038 Steel 6 x 36 42 1 6535 3 1000 22000 15 5039 Steel 6 x 36 44 1 7323 3 1000 22000 16 5040 Steel 8 x 19 24 15 16 0 9449 1 500 11000 17 5041 Steel 8 x 19 26 1 0236 1 500 12000 18 5042 Steel 8 x 19 28 1 1 8 1 1024 2 500 14000 19 5043 Steel 37 x 1 20 0 7874 2 1000 10000 20 5044 Steel 37 x 1 22 0 8661 2 1000 15000 21 5045 Steel 37...

Page 7: ... stop block F Axle of the sheave L LEMO cable LEMO connector is a push pull connector The LEMO self latching system allows the connector to be mated or unmated by simply pushing or pulling axially on the outer release sleeve Any rotation of the plug while in the socket will damage the connector and hence the connection between the sensor and the display H E D C B A G F K I J L ...

Page 8: ... Batteries cover LEMO connector is a push pull connector The LEMO self latching system allows the connector to be mated or unmated by simply pushing or pulling axially on the outer release sleeve Any rotation of the plug while in the socket will damage the connector and hence the connection between the sensor and the display B A C D F E H G ...

Page 9: ... off keeps the device on In MENU Mode Press scroll up I F2 Key Press access to wire rope data bank Press 3 sec access to historical In MENU Mode Press Select J key Press 3 sec Backlight on or off Press data log In MENU Mode Press scroll down K Key Press ON Press 3 sec OFF When ON Press access to MENU In MENU Mode Press Enter L F1 Key Press average mode on Press 3 sec monitor mode on Press 3 sec cu...

Page 10: ... the type of tension meter presently connected to your display e g 36 3 o Scroll with keys or T o Valid with key Select the references of the wire rope you want to control o Press F2 to accede at the data bank o Scroll with keys or T calibration reference number wire rope diameter Material Structure e g Note Press F2 for 3 sec to visualize the historical of the previous selections o Valid your sel...

Page 11: ... range of the selected cable 6 1 To install the tension meter on the wire rope Use the crank in order to unscrew the tightening screw Place the two sheaves onto the wire rope Use the crank to tight the tightening screw until the wire rope gets in firm contact with the rotary stop block Once the cable is in contact with the rotary stop block confirm with a of turn without forcing it Excessive torqu...

Page 12: ...RMATION RESTORE RECORDS READ DELETE UNITS LOAD G DIAMETER TEMPERATURE PARAMETERS o LANGUAGE Available languages are French and English o AUTO OFF Setting from 0 up to 60 minutes o BACKLIGHT Setting from 0 up to 60 minutes o TIME Set your local time o DATE Set your local date o INFORMATION About the display o RESTORE To restore the factory setting Except TIME and DATE ...

Page 13: ...average tension from up to 5 consecutive measures While taking a measure press F1 during 2 seconds to activate the average mode The current effort is displayed on the main screen and on the bottom you can read o AVG the average effort 1 which indicates that the average is captured from only 1 measure Take another measurement and shortly press on F1 to add this second measure to the computation of ...

Page 14: ...e installation and apply the desired tension in the cable Before placing the tension meter on the cable determine the position of the stop block according to a cable of similar characteristics see 4 5 Database Press F2 and select the cable Special first line of the list Select a blank line Spc xx Press F2 Select Calibrate with key to create a new calibration o Use see 8 3 2 o Delete to delete an e...

Page 15: ...on allows you to launch an automatic acquisition sequence i e recording during a specified period at a specified interval variations of effort on a cable maximum 999 acquisitions The operating data recorded via the monitor function requires LOADER MONITOR software option Press 3 sec to turn Monitor mode on Set the interval time in seconds from 1 to 60 with the keys T and Validate with The automati...

Page 16: ...ppliance 9 3 Maintenance The sensor display unit requires no specific maintenance other than a regular cleaning with a dry cloth 10 MESSAGES 10 1 Information messages Message Cause Solution No wire rope selected Select a wire rope 6 MIN Current effort is below the measurement range of the selected wire rope Apply tension in the wire rope MAX Current effort is above the measurement range of the sel...

Page 17: ...or Unidentified error Consult the manufacturer See conditions 8 1 8 2 or 8 4 See 8 1 8 2 or 8 4 AD L The output signal from the tension meter is too low Consult the manufacturer AD H The output signal from the tension meter is too high Verify that the sensor is not overloaded Consult the manufacturer Z er The system cannot zeroing Connection problem between the tension meter and the display Connec...

Page 18: ...eters range 4 Maximal capacity 5 Protection rating 6 Power supply 7 Symbol Read the instruction Manual 1 2 3 5 4 6 2 5 7 6 Made in Belgium HF 36 3 LPT n XXXXXX Ø 20 44 mm 0 7874 to 1 7323 in t 40000 daN 89600 lbs IP 65 Made in Belgium HF 87 T LPT n XXXXXX IP 65 AA 1 5 VDC x 3 1 ...

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