Tracerco Optimus T221 Operation Manual Download Page 1 | Manualshive

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Author:

Paul Storey

Date:

10 December 2019

Document no.: MD1064- F

Operation Manual
T221 Optimus

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Summary of Contents for Optimus T221

Page 1: ...Author Paul Storey Date 10 December 2019 Document no MD1064 F Operation Manual T221 Optimus ...

Page 2: ...3 3 Optimus Control Module 9 3 4 Measurement Arrangements 10 4 Installation 11 4 1 Mechanical Installation 11 4 1 1 Source Container s 11 4 1 2 PRI150 Radiation Detector s 11 4 1 3 Optimus Control Module 12 4 2 Electrical Installation Wiring 12 4 2 1 Source Container s 12 4 2 2 PRI150 Radiation Detector s 12 4 2 3 Optimus Control Module 14 4 3 Software Installation 17 5 Commissioning and Calibrati...

Page 3: ...e Specific HART 7 Commands 25 7 Servicing and Maintenance 28 7 1 Source Container 28 7 2 PRI150 Radiation Detector s 28 7 3 Optimus Control Module 28 8 Appendix A PRI150 Technical Data 29 9 Appendix B Optimus Control Module Technical Data 30 Revision History 31 ...

Page 4: ...via the HART 7 interface1 1 1 Referenced Documents Tracerco Document DD23870 T221 System Diagram Tracerco Document MD1065 T221 Quick Start Calibration Tracerco Document MD1014 PRI150 A 4 Essential Safety Information Tracerco Document CPI0039 PRI150 EU Declaration of Conformity Tracerco Document CPD1013 T221 EU Declaration of Conformity Tracerco Document TD1071 T221 HART Field Device Specification ...

Page 5: ...system is certified for use in certain hazardous areas Reference should be made to Appendix A PRI150 Technical Data of this manual for specific details It is important to note the maximum range of ambient temperature in which the Optimus system can safely operate The Optimus detectors should never be opened whilst powered in a hazardous area Certified intrinsically safe wiring and isolation barrie...

Page 6: ...of radiation that is incident on each individual Geiger Müller tube GM tube within the detector s is inversely related to the amount of process including the level and build up that is present in the radiation path Each GM tube signal from within the detector s is transmitted via an isolated HART 4 20mA repeater power supply to the Optimus control unit where proprietary algorithms and processing a...

Page 7: ...her these components provide an accurate level measurement system that is independent of the build up on the vessel walls The level is available as a 4 20mA signal or via the HART 7 interface where additional diagnostic information is also available 3 3 System Components Description 3 3 1Source Container One or multiple source containers are mounted on the side of the vessel so that radiation is b...

Page 8: ...etector s Figure 3 600 Series Source Container Note If the system is being used for control in a live system then the shutter mechanism should not be closed otherwise the level reported by the system will be incorrect 3 3 2PRI150 Radiation Detector One or multiple PRI150 radiation detectors are mounted along the length of the vessel opposite the source container s so that the collimated radiation ...

Page 9: ...uitable for use in hazardous areas and is normally situated in the control cabinet in the safe area It can be mounted using top hat 35mm DIN rail Each PRI150 radiation detector in the system connects to the Optimus control module via an isolated HART 4 20mA repeater power supply Proprietary algorithms and processing are performed on the system data to provide the system level as a passive 4 20mA l...

Page 10: ...ed by adverse conditions in the vessel high pressures temperatures corrosive liquids The system can be used on numerous different shaped vessels Up to four PRI150 radiation detectors can be connected to a single Optimus control module This allows a measurement range between 0 24 to 17 28 metres in 0 24 metre increments ...

Page 11: ...ust be constructed so that the gap between the front face of the source container and the vessel is fully enclosed This is to provide the necessary protection from scattered radiation and also to prevent finger access to the source beam The front mounting plate must incorporate a hole as advised by Tracerco to avoid unnecessary attenuation of the radiation beam There must be a clearance of at leas...

Page 12: ...5mm DIN rail in the control cabinet It is normally mounted beside the HART 4 20mA repeater power supplies required by the PRI150 radiation detectors 4 2 Electrical Installation Wiring Reference should be made to Tracerco Document DD23870 T221 System Diagram 4 2 1Source Container s There are no electrical connections to be made to the source container s 4 2 2PRI150 Radiation Detector s The PRI150 r...

Page 13: ...r and isolation to the PRI150 radiation detector Tracerco recommends the use of the MTL 5541 module to provide this functionality A HART 4 20mA repeater power supply is required for each PRI150 radiation detector in the system There is a safe area connection to the Optimus control module Table 1 details the connections of the MTL 5541 barrier Terminal Description 1 I OUT Connect to Pin 1 of PRI150...

Page 14: ...odule requires a nominal 24VDC supply connected to pins 7 and 8 and consumes 2W The input voltage range is 20 to 35VDC Figure 9 Optimus connections 4 2 3 1 Optimus Input Channels PRI150 HART 5 Inputs The Optimus control module can be connected to between one and four PRI150 radiation detectors The connection between the Optimus control module and the PRI150 radiation detector must be made via a su...

Page 15: ...ses 4 2 3 2Optimus HART 7 4 20mA Output Optimus presents the level output as a passive 4 20mA current loop with HART 7 communications available over the current loop The 4 20mA current output must be connected to an active input on the plant DCS for example the DCS powers the current loop In order to utilise HART 7 communications the appropriate impedance 250Ω must be present in the loop Additiona...

Page 16: ...Host Communications Status Table 2 Local display overview Normal Operation LED State Description PWR Green Device Powered and Operating Yellow Device Powered and Operating with a Warning Red Device Powered and in Error CH1 4 Green Channel Enabled and Operating Yellow Channel Enabled and Operating with Warning Red Channel Enabled and in Error Flickering T221 Communicating with Channel Off Channel N...

Page 17: ...to be Discovered HART Green T221 Communicating with Host Yellow Host Communicating with T221 Off No Ongoing Communications with Host Table 4 Local display during PRI150 Discovery Mode After the last PRI150 channel has been discovered the device will stay in PRI150 discovery mode for a further 1 second This is to allow the end user to see that the channel has successfully been discovered 4 3 Softwa...

Page 18: ...rangement drawing Any obstruction will reduce the performance of the system especially around the region of the obstruction If obstructions are identified then Tracerco should be contacted in order to provide advice and recommendations to achieve an optimum system 5 2 Calibration Optimus utilises specially developed algorithms to perform its level calculation and provide additional diagnostics suc...

Page 19: ...refer to Tracerco document TD1071 T221 HART Field Device Specification 6 2 1Device Variables The Optimus controls module supports 151 Device Variables The table below provides a summary Note Channels are numbered from the bottom up Also GM tube counters within each channel are numbered from the bottom up Number Name Classification Unit Codes 0 Process Level Analytical 81 Percent 57 1 Maximum Build...

Page 20: ... is capable of providing an up to date indication of solids build up on the vessel wall for stages that are in the gas phase This Device Variable reports the average build up of all stages 6 2 1 6Device Variable 5 Process Level by Traditional Calculation This Device Variable provides the process level as it would have been reported using traditional nucleonic calculation This level is NOT resistan...

Page 21: ...e default dynamic variable assignments Dynamic Variable Device Variable Name Description Unit Code PV 0 Process Level Calculated process level resistant to solid build up deposits on the vessel wall and variations in pressure Percent 57 SV 1 Maximum Build Up The value of the stage that is reporting the most build up cm 48 TV 2 Elevation of Maximum Build Up The elevation of the centre of the stage ...

Page 22: ...6 2 3 3Additional Device Status Command 48 Command 48 returns 9 bytes of data Table 7 details the status information Byte Bit Meaning Class Device Malfunction More Status Available 0 0 Channel 1 Enabled 1 Channel 2 Enabled 2 Channel 3 Enabled 3 Channel 4 Enabled 4 Channel 1 Warning GM Failure WARNING YES 5 Channel 2 Warning GM Failure WARNING YES 6 Channel 3 Warning GM Failure WARNING YES 7 Channe...

Page 23: ...annel 4 Error Incorrect Firmware Version ERROR YES YES 3 0 RTC Fault WARNING YES 1 Radiography Detected WARNING YES 2 In PRI150 Discovery Mode MODE 3 Build Up Alarm WARNING YES 4 Stage Failure WARNING YES 5 Critical Stage Failure ERROR YES YES 6 Linearisation Table Fault ERROR YES YES 7 Trim Point Fault ERROR YES YES 4 0 Warm Up ERROR YES YES 1 7 Not Used 5 0 7 Not Used 6 0 7 Extended Device Statu...

Page 24: ...ect Incorrect Firmware Version means that the connected channels firmware version is not new enough to allow operation with the Optimus control module At the time of writing the minimum firmware version is V11 6 2 3 5Byte 3 RTC Fault bit can be set when The value returned by the RTC has changed in an unexpected manner This could be due to the battery backup failing The RTC has never been set Radio...

Page 25: ...iled Zero n GM Tube n 1 Failed Zero 17 GM Tube 18 Failed Zero 18 23 Reserved Table 8 Failed zero GM tubes bit field description Bytes 2 4 Bit Description 0 GM Tube 1 Failed Oscillating 1 GM Tube 2 Failed Oscillating n GM Tube n 1 Failed Oscillating 17 GM Tube 18 Failed Oscillating 18 23 Reserved Table 9 Failed oscillating GM tubes bit field description Bytes 5 7 Byte Format Description 0 U8 Channe...

Page 26: ... GM Tube Number 1 18 2 5 Float Maximum Observed Count Rate 6 7 U16 Number of Zero Count Rate Events 8 9 U16 Number of Oscillating Tube Events Table 14 Command 159 response data bytes Code Class Description 0 Success No Command Specific Errors 2 Error Invalid Selection Channel Number GM Tube Number 5 Error Too Few Data Bytes Received Table 15 Command 159 specific response codes 6 2 4 3Command 160 R...

Page 27: ... 2 4 4Command 166 Read Radiography Status This device specific command provides a mapping of failed stages that are reporting radiography within the system The following tables describe the construction of the command Bit Description 0 Stage 1 Detecting Radiography 1 Stage 2 Detecting Radiography n Stage n 1 Detecting Radiography 71 Stage 72 Detecting Radiography Table 19 Radiography detect bit fi...

Page 28: ...nformation 7 2 PRI150 Radiation Detector s The intrinsically safe nature of the PRI150 radiation detector means that there are no user serviceable parts Any servicing or maintenance work on the detector must be carried out by trained personnel to strict procedures to ensure the safety of the device Contact Tracerco for more information 7 3 Optimus Control Module There are no user serviceable parts...

Page 29: ...minal supply 75mA 2 core twisted pairs with inner screen and braided armour Maximum cable run with 16 0 2mm cores 0 5mm2 is 1000 metres Cable Entry M20 Cable gland entry to top flange Environmental Operating Temperature 40 C to 85 C EMC Complies with directive 2004 108 EC EN61326 1 2006 See Tracerco Document CPI0039 Mechanical Length Detection range 0 22 metres Diameter Body 63 5mm top flange 85mm...

Page 30: ... provide instant recognition of power and system status Electrical Nominal Voltage 24VDC Input Voltage Range 20 to 35VDC Power Consumption 2 Watts Environmental Operating Temperature 0 C to 70 C Storage Temperature 20 C to 80 C Relative Humidity 95 non condensing EMC Complies with directive 2004 108 EC EN61326 1 2006 See Tracerco Document CPD1013 Mechanical Top Hat 35mm DIN Rail Mounting Module Di...

Page 31: ...escription Author Date Checked Date Approved Date F Transfer to new template Footnotes added to explain that the T221 is not registered with the FieldComm Group in section 1 and Appendix B P Storey 10 Dec 19 R Ryles 10 Dec 19 E Sanchez 10 Dec 19 ...

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