TPE Di4000 Manual Download Page 16

8. Install the spark plug by carefully following the steps

outlined below:

a.

Carefully insert the spark plug back into the

cylinder head. Hand-thread the spark plug until it

bottoms out.

b.

Using the spark plug socket wrench provided, turn

the spark plug to ensure it is fully seated.

c.

Replace the spark plug boot, making sure the boot

fully engages the spark plug’s tip.

Recommended Spark Plug Replacement:

NGK: BPR7ES (Replacement) 

Torch: F7RTC (OE Spark Plug)

Westinghouse Part Number: 180526

CLEANING THE SPARK ARRESTOR 

Check and clean the spark arrestor after every 100 hours of 

use or 6 months.
1.

Stop the inverter and let it cool for several minutes if

running.

2.

Move the inverter to a flat, level surface.

3.

Remove the screws holding the inverter cover as well

as the bolts and screw holding the inverter cover (see

Figure 19).

Inverter

Cover

Muffler 

Cover

Figure 19: Remove screws holding inverter and muffler cover

4.

Once the inverter cover is removed, tilt the top of the

muffler cover downward and pull out to remove it.

5.

Loosen the clamp holding the spark arrestor onto the

muffler with a screw driver (see Figure 20).

6.

Slide the spark arrestor band clamp off the spark

arrestor screen.

7.

Pull the spark arrestor screen off the muffler exhaust

pipe.

SPARK PLUG MAINTENANCE

The spark plug must be checked and cleaned after 

every 100 hours of use or 6 months and must be 

replaced after 300 hours of use or every year.

1.

Stop the inverter and let it cool for several minutes

if running.

2.

Remove the spark plug boot by firmly pulling the

plastic spark plug boot handle directly away from

the engine (see Figure 18).

NOTICE

Never apply any side load or move the spark plug 

laterally when removing the spark plug. Applying a 

side load or moving the spark plug laterally may crack 

and damage the spark plug boot.

Figure 18 

- Remove spark plug boot

3.

Clean area around the spark plug.

4.

Using the spark plug socket wrench provided,

remove the spark plug from the cylinder head.

5.

Place a clean rag over the opening created by the

removal of the spark plug to make sure no dirt can

get into the combustion chamber.

6.

Inspect the spark plug for:

• Cracked or chipped insulator
• Excessive wear

• Spark plug gap (the acceptable

limit of 0.027–0.032 in.

[0.70 – 0.80 mm]).

7.

If the spark plug fails any one of the

conditions listed above, replace the plug.

NOTICE

Only use the recommended spark plug. Using a non- 

recommended spark plug could result in damage to 

the engine.

MAINTENANCE 

SPARK PLUG GAP

1

6

Summary of Contents for Di4000

Page 1: ...TPE Di4000 Open Frame Digital Inverter Generator 3500 Running Watts 4000 Peak Watts INVERTER GENERATOR...

Page 2: ...rt or killed Model Number Running Watts Peak Watts Gasoline Tank Size G Rated Speed RPM Ignition Type Spark plug Engine Disp cc Stroke X Bore Oil Capacity L Oil Type Fuel Type TPE Di4000 3500 4000 10L...

Page 3: ...ER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUT...

Page 4: ...emove the fuel cap with the engine running Never refuel the inverter while the engine is running Always turn engine off and allow the generator to cool before refueling Only fill fuel tank with gasoli...

Page 5: ...ne has started Oil Fill Plug Dipstick Must be removed to add and check oil Muffler and Spark Arrestor Avoid contact until the engine is cooled down The spark arrestor prevents sparks from exiting the...

Page 6: ...ease the mode button to toggle between Voltage Frequency Total Hour Meter and Run Maintenance Timer Frequency in hertz Lifetime run hours Run Maintenance Voltage The Run Maintenance Timer displays the...

Page 7: ...ctrician for local grounding requirements Neutral Floating The generator stator winding is isolated from the frame and from the AC receptacle ground pin Consult with your local municipalities for your...

Page 8: ...of cords are highly variable Always check with local regulations and a licensed electrician prior to installing or connecting an electrical appliance Extension Cord Wire Gauge Size AWG 8 TRANSPORTING...

Page 9: ...ermanently damage internal engine components The engine is equipped with a low oil shutdown switch If the oil level becomes low the engine may shut down and not start until the oil is filled to the pr...

Page 10: ...ons Before attempting to start the inverter verify the following The engine is filled with engine oil see Engine Oil Correct Level The inverter is situated in a proper location see Location Selection...

Page 11: ...ed up to operating temperature 1 To turn on the efficiency mode press the switch to the ON position 2 If no load is present the inverter RPM will drop down to an idle speed 3 As a load is applied the...

Page 12: ...ch prior to performing any maintenance procedure Internal pressure can build in the engine crankcase while the engine is running Removing the oil fill plug dipstick while the engine is hot can cause e...

Page 13: ...ure 8 7 Using the supplied oil funnel slowly add engine oil to the engine Stop frequently to check the oil level and avoid overfilling 8 Continue to add oil until the oil is at the correct level then...

Page 14: ...l of hazardous materials Consult local authorities or reclamation facility MAINTENANCE AIR FILTER MAINTENANCE WARNING Never use gasoline or other flammable solvents to clean the air filter Use only ho...

Page 15: ...l authorities or reclamation facility Cleaning the Air Filter Continued NOTICE Never dispose of soap cleaning solution used to clean the air filter by dumping the solution into a sewer on the ground o...

Page 16: ...arrestor band clamp off the spark arrestor screen 7 Pull the spark arrestor screen off the muffler exhaust pipe SPARK PLUG MAINTENANCE The spark plug must be checked and cleaned after every 100 hours...

Page 17: ...e or 2 spark from an electric appliance MAINTENANCE Figure 20 Remove spark arrestor 8 Using a wire brush remove any dirt and debris that may have collected on the spark arrestor screen 9 If the spark...

Page 18: ...er for any storage 1 Clean the inverter as outlined in Cleaning the Inverter 2 Siphon all gasoline from the fuel tank as best as possible 3 Start the engine and allow the inverter to run until all the...

Page 19: ...ssages and make sure fuel shut off is ON 3 Dirty air filter 3 Check and clean the air filter 4 Low oil level shutdown switch is preventing the unit from starting 4 Check oil level and add oil if neces...

Page 20: ...this warranty Warranty excludes consumable parts for example wheels bearings The benefits provided under this warranty are in addition to other rights and remedies which are available to you under law...

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