Toyota Tercel 1985 Repair Manual Download Page 329

Page: 329 / 885

Summary of Contents for Tercel 1985

Page 1: ......

Page 2: ......

Page 3: ......

Page 4: ......

Page 5: ......

Page 6: ......

Page 7: ......

Page 8: ......

Page 9: ......

Page 10: ......

Page 11: ......

Page 12: ......

Page 13: ......

Page 14: ......

Page 15: ......

Page 16: ......

Page 17: ......

Page 18: ......

Page 19: ......

Page 20: ......

Page 21: ......

Page 22: ......

Page 23: ......

Page 24: ......

Page 25: ......

Page 26: ......

Page 27: ......

Page 28: ......

Page 29: ......

Page 30: ......

Page 31: ......

Page 32: ......

Page 33: ......

Page 34: ......

Page 35: ......

Page 36: ......

Page 37: ......

Page 38: ......

Page 39: ......

Page 40: ......

Page 41: ......

Page 42: ......

Page 43: ......

Page 44: ......

Page 45: ......

Page 46: ......

Page 47: ......

Page 48: ......

Page 49: ......

Page 50: ......

Page 51: ......

Page 52: ......

Page 53: ......

Page 54: ......

Page 55: ......

Page 56: ......

Page 57: ......

Page 58: ......

Page 59: ......

Page 60: ......

Page 61: ......

Page 62: ......

Page 63: ......

Page 64: ......

Page 65: ......

Page 66: ......

Page 67: ......

Page 68: ......

Page 69: ......

Page 70: ......

Page 71: ......

Page 72: ......

Page 73: ......

Page 74: ......

Page 75: ......

Page 76: ......

Page 77: ......

Page 78: ......

Page 79: ......

Page 80: ......

Page 81: ......

Page 82: ......

Page 83: ......

Page 84: ......

Page 85: ......

Page 86: ......

Page 87: ......

Page 88: ......

Page 89: ......

Page 90: ......

Page 91: ......

Page 92: ......

Page 93: ......

Page 94: ......

Page 95: ......

Page 96: ......

Page 97: ......

Page 98: ......

Page 99: ......

Page 100: ......

Page 101: ......

Page 102: ......

Page 103: ......

Page 104: ......

Page 105: ......

Page 106: ......

Page 107: ......

Page 108: ......

Page 109: ......

Page 110: ......

Page 111: ......

Page 112: ......

Page 113: ......

Page 114: ......

Page 115: ......

Page 116: ......

Page 117: ......

Page 118: ......

Page 119: ......

Page 120: ......

Page 121: ......

Page 122: ......

Page 123: ......

Page 124: ......

Page 125: ......

Page 126: ......

Page 127: ......

Page 128: ......

Page 129: ......

Page 130: ......

Page 131: ......

Page 132: ......

Page 133: ......

Page 134: ......

Page 135: ......

Page 136: ......

Page 137: ......

Page 138: ......

Page 139: ......

Page 140: ......

Page 141: ......

Page 142: ......

Page 143: ......

Page 144: ......

Page 145: ......

Page 146: ......

Page 147: ......

Page 148: ......

Page 149: ......

Page 150: ......

Page 151: ......

Page 152: ......

Page 153: ......

Page 154: ......

Page 155: ......

Page 156: ......

Page 157: ......

Page 158: ......

Page 159: ......

Page 160: ......

Page 161: ......

Page 162: ......

Page 163: ......

Page 164: ......

Page 165: ......

Page 166: ......

Page 167: ......

Page 168: ......

Page 169: ......

Page 170: ......

Page 171: ......

Page 172: ......

Page 173: ......

Page 174: ......

Page 175: ......

Page 176: ......

Page 177: ......

Page 178: ......

Page 179: ......

Page 180: ......

Page 181: ......

Page 182: ......

Page 183: ......

Page 184: ......

Page 185: ......

Page 186: ......

Page 187: ......

Page 188: ......

Page 189: ......

Page 190: ......

Page 191: ......

Page 192: ......

Page 193: ......

Page 194: ......

Page 195: ......

Page 196: ......

Page 197: ......

Page 198: ......

Page 199: ......

Page 200: ......

Page 201: ......

Page 202: ......

Page 203: ......

Page 204: ......

Page 205: ......

Page 206: ......

Page 207: ......

Page 208: ......

Page 209: ......

Page 210: ......

Page 211: ......

Page 212: ......

Page 213: ......

Page 214: ......

Page 215: ......

Page 216: ......

Page 217: ......

Page 218: ......

Page 219: ......

Page 220: ......

Page 221: ......

Page 222: ......

Page 223: ......

Page 224: ......

Page 225: ......

Page 226: ......

Page 227: ......

Page 228: ......

Page 229: ......

Page 230: ......

Page 231: ......

Page 232: ......

Page 233: ......

Page 234: ......

Page 235: ......

Page 236: ......

Page 237: ......

Page 238: ......

Page 239: ......

Page 240: ......

Page 241: ......

Page 242: ......

Page 243: ......

Page 244: ......

Page 245: ......

Page 246: ......

Page 247: ......

Page 248: ......

Page 249: ......

Page 250: ......

Page 251: ......

Page 252: ......

Page 253: ......

Page 254: ......

Page 255: ......

Page 256: ......

Page 257: ......

Page 258: ......

Page 259: ......

Page 260: ......

Page 261: ......

Page 262: ......

Page 263: ......

Page 264: ......

Page 265: ......

Page 266: ......

Page 267: ......

Page 268: ......

Page 269: ......

Page 270: ......

Page 271: ......

Page 272: ......

Page 273: ......

Page 274: ......

Page 275: ......

Page 276: ......

Page 277: ......

Page 278: ......

Page 279: ......

Page 280: ......

Page 281: ......

Page 282: ......

Page 283: ......

Page 284: ......

Page 285: ......

Page 286: ......

Page 287: ......

Page 288: ......

Page 289: ......

Page 290: ......

Page 291: ......

Page 292: ......

Page 293: ......

Page 294: ......

Page 295: ......

Page 296: ......

Page 297: ......

Page 298: ......

Page 299: ......

Page 300: ......

Page 301: ......

Page 302: ......

Page 303: ......

Page 304: ......

Page 305: ......

Page 306: ......

Page 307: ......

Page 308: ......

Page 309: ......

Page 310: ......

Page 311: ......

Page 312: ......

Page 313: ......

Page 314: ......

Page 315: ......

Page 316: ......

Page 317: ......

Page 318: ......

Page 319: ......

Page 320: ......

Page 321: ......

Page 322: ......

Page 323: ......

Page 324: ......

Page 325: ......

Page 326: ......

Page 327: ......

Page 328: ......

Page 329: ......

Page 330: ......

Page 331: ......

Page 332: ......

Page 333: ......

Page 334: ......

Page 335: ......

Page 336: ......

Page 337: ......

Page 338: ......

Page 339: ......

Page 340: ......

Page 341: ......

Page 342: ......

Page 343: ......

Page 344: ......

Page 345: ......

Page 346: ......

Page 347: ......

Page 348: ......

Page 349: ......

Page 350: ......

Page 351: ......

Page 352: ......

Page 353: ......

Page 354: ......

Page 355: ......

Page 356: ......

Page 357: ......

Page 358: ......

Page 359: ......

Page 360: ......

Page 361: ......

Page 362: ......

Page 363: ......

Page 364: ......

Page 365: ......

Page 366: ......

Page 367: ......

Page 368: ......

Page 369: ......

Page 370: ......

Page 371: ......

Page 372: ......

Page 373: ......

Page 374: ......

Page 375: ......

Page 376: ......

Page 377: ......

Page 378: ......

Page 379: ......

Page 380: ......

Page 381: ......

Page 382: ......

Page 383: ......

Page 384: ......

Page 385: ......

Page 386: ......

Page 387: ......

Page 388: ......

Page 389: ......

Page 390: ......

Page 391: ......

Page 392: ......

Page 393: ......

Page 394: ......

Page 395: ......

Page 396: ......

Page 397: ......

Page 398: ......

Page 399: ......

Page 400: ......

Page 401: ......

Page 402: ......

Page 403: ......

Page 404: ......

Page 405: ......

Page 406: ......

Page 407: ......

Page 408: ......

Page 409: ......

Page 410: ......

Page 411: ......

Page 412: ......

Page 413: ......

Page 414: ......

Page 415: ......

Page 416: ......

Page 417: ......

Page 418: ......

Page 419: ......

Page 420: ......

Page 421: ......

Page 422: ......

Page 423: ......

Page 424: ......

Page 425: ......

Page 426: ......

Page 427: ......

Page 428: ......

Page 429: ......

Page 430: ......

Page 431: ......

Page 432: ......

Page 433: ......

Page 434: ......

Page 435: ......

Page 436: ......

Page 437: ......

Page 438: ......

Page 439: ......

Page 440: ......

Page 441: ......

Page 442: ......

Page 443: ......

Page 444: ......

Page 445: ......

Page 446: ......

Page 447: ......

Page 448: ......

Page 449: ......

Page 450: ......

Page 451: ......

Page 452: ......

Page 453: ......

Page 454: ......

Page 455: ......

Page 456: ......

Page 457: ......

Page 458: ......

Page 459: ......

Page 460: ......

Page 461: ......

Page 462: ......

Page 463: ......

Page 464: ......

Page 465: ......

Page 466: ......

Page 467: ......

Page 468: ......

Page 469: ......

Page 470: ......

Page 471: ......

Page 472: ......

Page 473: ......

Page 474: ......

Page 475: ...PR 1 PROPELLER SHAFT for4WDl PRECAUTIONS TROUBLESHOOTING PROPELLER SHAFT Page PR 2 PR 2 PR 2 r il t ry s f gu ...

Page 476: ...orn Centerbearingworn Spiderbearingworn or stuck Replace intermediate shaft Replace centerbearing Replace intermediate shaft or propeller shaft PR 3 PR 3 PR 3 Vibration Propeller shaft runout Propeller shaftunbalance Transmission extension housingrear bushing worn Sleeveyokesplinestuck CenterbearingheightimProPer Replace propellershaft Balance propellershaft Replace bushing Replace intermediate sh...

Page 477: ...PPORT BEARING TO BODY 3 REMOVEPROPELLER SHAFT WITH INTERMEDIATE SHAFT h Pullout the yokefrom the transmission b InsertSSTin the transmission to prevent oil leakage ssT 09325 1 20rO 4 SEPARATE PROPELLER SHAFTAND INTERMEDIATE SHAFT a Placematchmarks on the flanges b Removethe four bolts and nuts 5 REMOVECENTER SUPPORT BEARINGFROM INTERMEDIATE SHAFT a Usinga hammer andchisel loosen thestakedpartof th...

Page 478: ...umrunout 0 8 mm 0 031in l lf shaft runoutis exceedsmaximum replacethe shaft 2 INSPECT SPIDERBEARINGS a Inspectthe spiderbearings for wearor damage b Checkthe spiderbearingaxialplay by turningthe yokewhileholdingthe shafttightly Bearingaxial play O mm 0 in l lf necessary replacethe intermediateshaft orland pro pellershaft 3 INSPECT CENTER SUPPORT BEARINGFORWEAROR DAMAGE Checkthat the bearingturns f...

Page 479: ...he centersupportbearingwith the cutout on the rearside 2 INSTALLFTANGEYOKEON INTERMEDIATE SHAFT ta Apply MP greaseto the splinesof the intermediate shaft b Align the matchmarkson the yoke and shaft and installthem c UsingSST to hold the flange tightendown a nut to pressthe bearinginto position ssT09330 ooo20 Torque 1 850 kg cm 134 ft lb 181 N ml d Loosenthe nut e Torquethe nut again Torque 300 kg ...

Page 480: ...nectthe them with the four bolts and nuts b Torguethe nuts Torque 43Okg cm 31 ft tb 42 N m 6 CONNECT CENTER SUPPORT BEARING TO BODY ta Placethe height washer betweenthe body and centersupport bearing and installthe two mount boltsfingertight NOTE Somevehiclesdo not havea heightwasher In this case it is not necessary to insertone b Checkthat the bearingbracketis at right anglesto the propellershaft...

Page 481: ...NT AXLEAND SUSPENSION TROUBLESHOOTING FRONTWHEELALIGNMENT AXLE HUB FRONTDRIVESHAFT FRONTSHOCKABSORBER FRONTSUSPENSION Ball Joints Lower Arm Stabilizer Bar Page FA 2 FA 3 FA 23 FA 24 FA 7 FA 13 F4 19 FA 23 F4 27 ...

Page 482: ...mproperlyinflated Stabilizerbar bentor broken Shock absorberworn out lnflate tires to proper pressure Replace stabilizer bar Replace shockabsorber FA 3 FA 27 FA 19 Frontwheelshimmy Tires worn or improperlyinflated Wheelout of balance Shockabsorberworn out Alignmentincorrect Wheel bearingworn Balljointsor bushingworn Steeringlinkageloosenor worn Steeringgear out of adjustmentor broken Replace tire ...

Page 483: ...the steeringlinkagefor looseness f Check that the front absorberswork properly by usingthe standardbouncetest ADJUSTTOE IN Adjust toe in with a toe ingaugeby the followingpro cedure d Checkto seethat both rightandleft tie rodsmeasure the samein length Left right error 1 5 mm 0 059 in l or less Movethe vehicleforwarda few meterswith the front wheelsinthestraight ahead positionon a levelplace Mark t...

Page 484: ...he left and right rack ends an equal amountto adjust Wl Checkthat the length of the left and right tie rods arethe same 5 Torquethe tie rod endclamp Torque 195 kg cm 14 ft lb 19 N ml 6 Placethe boot on the sealandclampit NOTE Checkthat the boot is not twisted 3 INSTALTWHEELALIGNMENTEOUIPMENT Follow the specific instructionsof the equipmentmanu facturer fuwry A B ...

Page 485: ...senthe shockabsorber mountnut b Turnthe camto adjust NOTE Camber changes about20 with eachgraduation of the cam c Tightento the specified torque Torque 1 45Okg cm 105ft lb 142 N m 6 ADJUSTSTEERING AXIS INCLINATION Vehicle Inspection standard Left righterror FWD Sedan 12 30 30 30 or less Wagon 12035 30 4WD 11 50 t 30 lf the steering axisinclination is out of tolerance inspect andreplace anydamaged ...

Page 486: ... 1 at 2Oo 21 30 200 w PS Max 35050 10 3 2 5 5 f 1 0 at 20o 21 05 20 Wagon w o PS Max 3 6 0 1 3 1 0 3 2 0 5 8 1 0 at 2Oo 21 25 20 wi PS Max 35047 1 1 3 2 0 5 0 1 at 20 21 O9 20 4WD w o PS Max 36030 10 3 3 0 1 s 1 0 at 200 2 1 15 20 w PS Max 3 6 0 2 0 1 0 33020 1 at 2Oo 21005 200 lf the steeringanglesdiffer from the standardspecifica 4o tion checkto seethat the lengthof the left and right tie t ry r...

Page 487: ...soruer 1 I I i I wheet Bearins n t d l i f f q J d J r rieRod r o E h t lo t cam 9 n 6g1 i T it i Y9J A ffi31 yrnnerRacel l ry Dise Brake Dust cover t 1 iHJ r l Lt l1l ner Race NSK rype l a 6 I i OuterOitSeal LockNut Cap i r 1 i Y r A l S U Ikg cm ft lb N m l Tighteningtorque O Non reusable part ...

Page 488: ...DISC fi frcr BEARTNG pLAyrNAxtALDtREcnoN Maximum 0 05mm O OO2O in l 5 DISCONNECT TIE RODEND FROMSTEERING KNUCKLE d Removethe cotter pin and nut b UsingSST disconnectthe tie rod end ssT09610 20012 Le rnorrn fucr 6 DISCONNECT STEERING KNUCI nC t r Y I I t I I li t 5 f ABSORBER d Place matchmarks on the shock absorber lower bracketand camberadjustcam b Removethe two boltsend nuts anddisconnectthe ste...

Page 489: ... removethe dustdeflector REMOVE INNEROIL SEALFROMSTEERING KNUCKLE UsingSST pullou tthe oil seal ssr 09308 0001 0 REMOVE HOLESNAPRING Usingsnapringpliers removethe holesnapring REMOVE THREE BOLTS Remove the threeboltsholdingthe discbrakedust to the steering knuckle F REMOVE AXLEHUQFROMSTEERING KNUCKLE r UsingSST pushoff the axlehub ssT 09950 2001 5 6 REMOVE DISCBRAKEDUSTCOVER 7 REMOVE BEARING INNER...

Page 490: ...e bearinginnerrace outside beforeinstall ing a pew oil seal b UsingSST drivetheoilsealintothesteering knuckle ssT 09515 35010 c ApplyMP greaseto the oit seallip INSTALLDISCBRAKEDUSTCOVER ONTOSTEERING KNUCKLE WITH THREEBOLTS Applyliquidsealer to the dustcoverandsteering knuckle connection beforeassembly INSTALLAXLE HUB a Installnew innerracesinto the innerbearing b UsingSST ggss in the innerraceunt...

Page 491: ...he steering knuckle ssTo9316 60010 INSTALLATION OF FRONT AXLEHUB SeepageFA 7 1 INSTALLAXLEHUBTO DRIVESHAFT lnstallthe axlehubwith the washerandlock nut Do not torquethe nut yet CAUTION Be careful not to damagethe drive shaft boot and oil seal lip 14 1 5 2 INSTALLAXLE HUB TO LOWERARM Torquethe holdingtwo bolts the steering knuckleto the ilxb rowerarm Torque 82Okg cm 59 ft lb 80 Nrml 3 INSTALLDISCTO...

Page 492: ...ue 970 kg cm 70 ft lb 95 N ml 6 CONNECT TIE RODENDTO STEERING KNUCKLE Torquethe nut and secureit with a new cotter pin Torque 6O0kg cm 43 ft lb 59 N m i i tr b W Vi i i TOROUEBEAfriG LOCKNUT AND INSTALLLOCK NUT CAP AND COTTER IN a Torqrlethe locknutwtriledepiUs s lng the brakepedal Torque 1 900 kg cm 137ft lb f86 N m b Install the locknutcapaffittsing plieib install a new 7 cott pin 8 CHECKFRONTWH...

Page 493: ...ITi b T mi Tishtening torque O Non reusable part DiscBrakeCaliper 1 900 137 186 LowerArm t 1 REMOVE STEERING KNUCKE AND AXLEHUBWITHOUTDISCONNECTING LOWERARM Seestep 1 to 6 and8 on pageFA 81 2 REMOVE FRONTDRIVESHAFT a Removethe stiffenerplatefrom the transaxleas semblyand engine leftsideonly b UsingSST anda hammer tap out the front drive shaft ssr 09648 16010 k ...

Page 494: ...AFT a Check to see that therejS po play in the outboard joint b Checkto seethat inboardjoint slidessmoothlyin the thrust direction c Checkto seethat there is no remarkable play in the radialdirectionof the inboardjoint d Checkfor damageto the boot 3 DISASSEMBLEBOOTCLAMPS COMPONENTS DynamicDamper LHShaft Only L lt t f ft DriveShaft withOutboard Joint O Non reusable part InboardJoint Shaft Tripod Bo...

Page 495: ...singa punchandhammerplacematchmarks onthe shaft and tripod d Uniformilytap to removethe tripod joint from the driveshaft CAUTION Do not tap on the roller 6 REMOVEFOLLOWINGPARTS a Removethe boot from the driveshaft b Removethe clamp and dynamicdamper LH shaft only i l_ n r n c Removethe two boot clampsfrom the boot of the outboardjoint d Removethe boot from the outboardjoint CAUTION Do not remove t...

Page 496: ...ngthe boot INSTALLDYNAMIC DAMPERAND CLAMP LH SHAFTonlyl PROVISIONALLY INSTALLBOOTAND CLAMP ForINBOARDJOINTITO DRIVESHAFT ASSEMBLEBOOTCLAMPSONTODRIVESHAFT ASSEMBLETRIPODJOINT a Place the beveledside of the tripod axial spline toward the outboardjoint b Align the matchmarksplacedbeforedisassembly When replacingthe inboardjoint first align the centerof the inboardjoint and outboardjoint Usinga brassb...

Page 497: ...EINBOARDJOINT TO DRIVESHAFT a Packin 140 g 0 3lb 1 4 N of grease Amount Joint side 90 g 0 2 lOl Boot side 50 g 0 1 lul NOTE Usethe greasesuppliedin the boot kit b Align the matchmarksplacedbeforedisassembly c lnstallthe inboardjoint shaft to the driveshaft d lnstall lF Uoo to the inboardjoint shaft 9 ASSEMBLEBOOTSCLAMP TO BOTHBOOTS d Be surethe boot is on the shaft groove b Installa new 4amp on th...

Page 498: ...lnstallthe driveshaft by tappingon the SST ssT 09648 16010 NOTE Whether or not the drive shaft is contactingthe pinionshaft can be know by its soundor feel when tap pingit in INSTALLSTIFFENER PLATE lnstallthe three bolts holdingthe stiffener plate to the engineandtransaxle Torquethe bolts Torque 400 kg cm 29 ft lb 39 N m INSTALLSTEERING KNUCKEAND AXLE HUB Seestep 2 to 7 on page FA l1 and 12 4 CHEC...

Page 499: ... 1 DISCONNECT STEERING KNUCKLEFROMSHOCK ABSORBER Seestep 6 on page FA 81 2 REMOVE SHOCK ABSORBERASSEMBLY FROM BODY ii d Removethedust coverfrom the suspqnsion support b Loosenthe nut Do not removethe nut yH Dust Cover o g ZA r a A F Suspension Support Ef Dust Seat sprinsseat W Tighteningtorque Non reusable part CoilSpring ft lb N m ...

Page 500: ...with cloth to avoid damage 3 CLAMPSHOCKABSORBER IN VISE Installa bolt andnutsto the bracketat the lowerportionof the shockabsorber shelland secureit in a vise 4 REMOVECOILSPRING d UsingSST compress the coil spring ssr 09727 22032 b Hold the suspension with a screwdriveror such so that it will not turn andthenremovethe supportnut c Removethe suspension support springseat spring and dust cover tr W ...

Page 501: ... OF FRONT SHOCKABSORBER ASSEMBLY Seepage FA l91 1 INSTALLBUMPER COILSPRING INSULATOR SPRINGSEATAND DUSTSEAL d Mountthe shockabsorber in a vise b lnstallthe bumberto the pistonrod c UsingSST compress the coil spring ssT 09727 22032 d Alignthe coil springendwith the lowerseathollow andinstall d Alignthe springseatwith the pistonrod andinstall fl lnstallthe dustsealon the springseat g Install thesusp...

Page 502: ...TEERING KNUCKTE TOSHOCK ABSORBER Seestep4 on pageFA l1 4 TOROUE SUSPENSIO T SUPPORT NUT Torque 500 kg cm 36ft b 49 N ml 5 INSTALLDUSTCOVER Pack the bearingin the suspension support with MP grease Installthe dust cover 4 r y 6 c H E c K C A M B E R S e e p a g e F A s l l t b r ...

Page 503: ...ck up the tront of the vehicleandplacea wooden blockwith a heightof 18O 2OOmm 7 09 7 87 in underonefront tire d Lowerthe jack untilthereis abouthalf a loadon the front coil springs Placestandsunderthe vehiclefor safety c Makesurethe front wheelsare in a straightforward positionand blockthem with chocks d Movethe lowerarm up anddown andcheckthat the balljoint hasno excessive play Maximum balljoint ...

Page 504: ...ball ioint LowerArm Seepage FA 23 REMOVAL OFLOWER ARM 1 DISCONNECT LOWERARM TO STEERING KNUCKLE Removethe two boltsholdingthe balljointto the steering knuckle 2 DISCONNECT STABILIZER BAR ENDTO LOWER ARM Removethe stabilizerbar nut retainerandcushion 3 REMOVELOWERARM a Jack up the oppositewheel until the vehiclebody lifts off the stands b Loosenthe lowerarmbolt prythe lowerarmandpull out the bolt d...

Page 505: ... Bend the remainingportions inward with a cold chisel CAUTION Be careful not to damagethe flange c Bendin the flangetips andpulloff the flangewith a pair of pliers d UsingSSTanda press pressout the bushing ssT 09726 32010 INSTALLLOWERARM BUSHING UsingSST and a press pressthe bushinginto the arm ssr 09726 32010 CAUTION Do not allow greaseor oil to get on the bushing 2 ...

Page 506: ...g cm 58 ft lb 78 N m 2 INSTALLSPACER RETAINER CUSHIONAND COLLAR 3 CONNECT LOWERARM TO BODY d Passthe lowerarm throughthe stabilizerbar b Connectthe lower arm with the bolt Do not torque the bolt yet c lnstallthe stabilizer barwith the cushion washerand a new nut Do not torquethe nut Yet 4 CONNECT LOWERARM TO STEERING KNUCKLE a Lowerthe stabalizer barandconnectthe balljointto steeringknucklewith th...

Page 507: ...e the suspension 6 TOROUENUT HOLDINGSTABILIZER BARTO LOWERARM i Torque 1 O75kg cm 78 ft lb lOb N m r t 7 TOROUEBOLTHOLDINGLOWERARM TO BODY Torque 1 150kg cm 83 ft tb 113 N ml 8 CHECKFRONTWHEELALIGNMENT Seepase FA 31 o t StabifizerBar Seepage FA 231 REMOVALOFSTABILIZER BAR 1 REMOVE ENGINE UNDERCOVER 2 REMOVEBOTHSTABILIZER BAR BRACKETS FROMCROSSMEMBER r ti q ...

Page 508: ...ainer rubber and collar as shown in the figure b Fingertighten a new stabilizerbar nut 2 INSTALL BRACKETTOGETHERWITH STABILIZER BAR Pry the barforward and installthe brackets Torquethe bolts Torque rt4o kg cm 32 ft lb 43 N ml 3 TOROUENUT HOLDINGSTABILIZER BARTO LOWER ARM Torque 1 O75kg cm 78 ft lb 105 N ml NOTE Bouncethe vehicleto stabilizethe suspension beforetorquingthe stabilizerbar nut 4 INSTA...

Page 509: ... RearShock Absorber SuspensionArm Strut Rod 4wD TROUBLESHOOTING REARAXLE SHAFT DIFFERENTIAL FOURLINK TYPEREARSUSPENSION Coil Springand RearShockAbsorber Lateral Control Rod Upper and Lower Control Arm RearStabilizerBar Page RA 2 RA 3 RA 5 RA 5 RA l2 RA l6 RA l7 RA 20 RA 23 RA 24 RA 25 RA 28 RA 42 RA 43 RA 46 RA 48 RA s1 ...

Page 510: ...ace wheelbearing Tightenor replacesuspension parts RA 3 RA 3 RA 5 RA 12 RA s 17 Bottoming Vehicleoverloaded Shockabsorber worn out Springweak Checkloading Replace shockabsorber Replace spring RA 17 RA 17 Sways pitches Tires improperlyinflated Shockabsorber worn out Inflatetires to proper pressure Replace shockabsorber RA 3 RA 17 Abnormal tire wear Tiresimproperly inflated Shock absorberworn out Al...

Page 511: ...ment manufacturer INSPECT CAMBER Inspection standard 5 t 3O Sedanl 10 t 3O Wagonl Left right error 30 lf not within specification inspect and replace any damagedor worn rearsuspension parts ADJUSTTOE IN a Measurethe distancebetweeneachwheeldisc and cam bolt centerof the suspensionarm and check that both arethe same Left right error 3 mm 0 12 in or less b Movethe vehicleforwarda few meterswith the ...

Page 512: ...spection STD 0 1 mm 0 O O4in f lf not within specification turn the left andrighttoe in adjustingcamsan equalamountto adjust NOTE Thetoe inwillchangeabout2 mm 0 08in with eachgraduation of the cam oneside 6 CHECKSIDESIIP WITH SIDESLIPTESTER Side slip 3 0 mm m 0 118in 3 3ftl or less lf the sideslip is not withinspecification the toe inmay not be correct ...

Page 513: ...tthe body with stands 2 REMOVEAXLE HUB a Removethe cap cotter pin nut lock and nut b Removethe axlehubtogetherwith the outerbearing andthrust washer No 1 Suspension Arm No 2 Suspension Arm BrakeTube Axle Hub withDrum outer Bearins a u o W I Y Y q ll outernale t ld Outer Bearing a CoiterPin ThruitWasher OuterRace lnnerBearing lkg cm ft lb N m l Tightening torque O Non reusable part ...

Page 514: ... REMOVEAXLE SHAFT Removethe bolts holdingthe axleshaftto the carrier and removethe axleshaft and rearbrakeassembly 5 REMOVEAXLE CARRIER d Removethe bolt and nut holdingthe axle carrierto the strut rod b Removethe bolt and nut holdingthe axle carrierto the No 1 suspension arm d Removethe bolt and nut holdingthe axle carrierto the No 2 suspension arm ...

Page 515: ...T OFWHEELBEARINGS 1 REMOVE INNERBEARING AND OILSEAL a Usinga screwdriver pry out the oil seal b Remove the innerbearingfrom the disc 2 REMOVEBEARING OUTERRACES UsingSST pressout the bearingraces SST09608 16010 and09608 20011 3 INSTALLBEARING OUTERRACES UsingSST carefully pressin new bearingraces SST09608 16010and09608 20011 4 FILLINSIDEOFAXLEHUB AND CAPWITH MP GREASE L ...

Page 516: ...MP greaseto the oil seal INSTALLATION OF REARAXLE HUBAND CARRIER Seepage RA 51 1 INSTALLAXLE CARRIER a Placethe axlecarrierin position b Installthe two boltsandnuts holdingthe axlecarrier to the shock absorber Torquethe nuts Torque 1 450 kg cm 105 ft lb 142 N m c Provisionally installthe bolt andnut holdingthe axle carrierto the No 2suspension arm NOTE Besurethe lip of the nut is restingon the fla...

Page 517: ...lnstallthe axle shaft and rear brakeassemblywith four bolts Torquethe bolts Torque 820 kg cm 59 ft lb 80 N ml 3 CONNECTBRAKETUBETO WHEELCYLINDER ssr 09751 3601 1 Torque 155 kg cm 11 ft lb 15 N m 4 INSTALLAXLE HUB ON SPINDLE a Placethe axle hub and outer bearingon the axle shaft b Fill in MP grease between the outer bearingand thrust washer d lnstallthe thrustwasher 5 ADJUST PRELOAD a Installandtor...

Page 518: ...of the oil seal Oil sealfrictionalforce Approx rtoog 0 9 lb 3 9 Nl e Tightenthe nut untilthe preloadis withinspecifica tion Bearingpreload while turning In addition to oil seal frictional force 400 1 000g 0 9 2 2 tb 3 9 9 8 Nl fl Insurethat the drum rotatessmoothly 6 INSTALL NUT LOCK COTTERPIN AND CAP NOTE lf the cotter pin holedoesnot lineup correctby tighteningthe nut the smallestamountpossible ...

Page 519: ... FWD RA l1 8 TOROUE AXLE CARRIER MOUNT BOLTS a Removethe standsandbouncethe vehicleto stabil izethe suspension b Torquethe mount bolts with the vehicleweight on the suspension Torque 89O kg cm 64 ft lb 87 N ml 9 CHECKREARWHEELALIGNMENT Seepage RA 3 ...

Page 520: ..._ No 1 Suspension I Arm I I Bearing Inner I Race lnside StrutRod RearAxle Carrier I fr 0 1rol I I AxleHub Bearing t lb N m l Tightening torque O Non reusable part BrakeDrum Measuring Point REMOVAL OFREAR AXLEHUBANDCARRIER 1 REMOVE BRAKEDRUM 2 CHECKBEARINGPLAY IN AXIAL DIRECTION Limit O O5mm O OO2O in l ...

Page 521: ...b and brake assembly b Removethe O ring 5 REMOVEREARAXLE CARRIER Seepages RA 6 and 7l REPLACEMENT OF REARAXLE HUBAND WHEELBEARING Seepage RA 121 1 REMOVE NUT d Usinga chiseland hammer unstake the nut b Removethe nut 2 REMOVE AXLESHAFTFROMAXLEHUB UsingSST pushthe axleshaftoff the axlehub ssT 09950 2001 5 3 REMOVEBEARINGINNERRACE INSIDEI 4 REMOVE BEARING INNERRACE OUTSIDE UsingSST pulloff the bearin...

Page 522: ...LLBEARING NOTE Alwaysreplace the bearingasan assembly a ApplyMP greasearoundthe bearing outerrace b UsingSST press a new bearinginto the bearing case ssr 09316 6001 0 8 INSTALLOIL SEAL a UsingSST drivean oil sealintothe axlehub ssT o9310 3501 0 b ApplyMP greasebetweenthe oil seallip 9 INSTALL AXLE SHAFT d Installthe bearingboth side innerrace b UsingSST pressthe innerraceinto the axleshaft SST0922...

Page 523: ...9l 2 INSTATLREARAXLE HUB a Installa newO ringto the axlecarrier b lnstallthe axlehubandrearbrakeassembly with the four bolts Torquethe bolts Torque 820 kg cm 59 ft tb 80 N ml 3 CONNECT BRAKETUBETO WHEELCYLINDER ssT 09751 36011 Torque 155 kg cm t 1 ft lb 15 N m 4 INSTALLBRAKEDRUM 5 FILLBRAKERESERVOIR WITH BRAKEFLUIDAND BLEEDBRAKESYSTEM Seepage BR 7 6 TOROUE AXLE CARRIER MOUNT BOLTS SeepageRA 111 7 ...

Page 524: ...ustCover a supportNut suspension support s V upper Insurator CoilSpring 2 117 241 F spring Bumper v Lowerrnsurator Shock Absorber Assembly 1 45 01105 1421 Brake Drum andAxle Carrier Assembly No 2 Suspension Arm No 1 Bashing No 1 Suspension Arm N ml Tighteningtorque O Non reusable part ...

Page 525: ...etubefrom the flexible hose ssT 09751 36011 3 DISCONNECT FLEXIBLE HOSEFROMSHOCK ABSORBER 4 LOOSENNUT HOLDINGSUSPENSION SUPPORT TO SHOCKABSORBER h Remove thedustcoverfromthe suspension support b Loosen the nut Do not removethe nut yet 5 DISCONNECT SHOCKABSORBER FROMAXLE CARRIER Removethe boltsandnuts holdingthe shockabsorberto the axlecarrierand disconnectthe absorber 6 REMOVESHOCKABSORBER FROMBODY...

Page 526: ...disassemble the shockabsorber because the cylinderis filledwith gas b lf you replace a shockabsorber drilla 2 0 3 0 mm 0 079 0 118 in holein the bottomof the rep lacedshockabsorber s cylinder to completely release the highpressure gas ffhe gasis colorless odorless and not poisonous However when drilling chips mayfly out so work carefully c Handle the shockabsorber carefully Neverscoreor scratchthe...

Page 527: ... insulator hollowandinstallthe coil spring e lnstallthe springbumperand insulator f Alignthe suspension supportlowerseathollowand lowerinsulater hollow g Alignthesuspension supportwith the pistonrodand install h Alignthe suspension supportwith the shockabsor ber lower bracketas shown i Provisionally installa new nut 2 CONNECT SHOCKABSORBER TO BODY Connectthe shockabsorber with threenuts Torquethe ...

Page 528: ...EDBRAKESYSTEM SeepageBR 7 8 CHECKREARWHEELALIGNMENT SeepageRA 3 9 INSTALL PACKAGE TRAY BRACKET AND SHOCK ABSORBER Suspension Arm Seepage RA l6 REMOVALOF SUSPENSION ARM 1 JACK UPVEHICLE Jack up the vehicleand supportthe body with stands 2 REMOVENO 2SUSPENSION ARM a Removethe bolt andnut holdingthe suspension arm to the axlecarrier b Removethe cam and bolt holding the suspension arm to the body and ...

Page 529: ...LACEMENT OF NO l BUSHING 1 REMOVE BUSHING UsingSST pressout the bushing ssT 09726 32010 2 INSTALLBUSHING UsingSST pressin a new bushing ssr 09726 32010 CAUTION Do not use a lubricantwhen pressingin the bushing INSTALLATION OF SUSPENSION ARM 1 INSTALLNO l SUSPENSION ARM a Connectthe suspensionarm to the body with the bolt and nut Do not torquethe bolt yet NOTE Besurethe lip of the nut is restingon ...

Page 530: ...arm to the body Do not torquethe bolt yet c Align the cam platemarkat the samepositionit was beforeremoval d Install theboltandnutholdingthesuspension armto the axlecarrier Do not torquethe bolt yet NOTE Besurethe lip of the nut is restingon the flange of the suspension arm not over it 3 TOROUESUSPENSION ARM SETTINGBOLTS a Removethe standsand bouncethe vehicleto stabi lizethe suspension d Torqueth...

Page 531: ...rut rod to the body with the bolt and nut Do not torquethe bolt yet NOTE Besurethe lip of the nut is restingon the flange of the bracket b Connect thestrutrodto the axlecarrier with the bolt andnut Do not torquethe bolt yet NOTE When connecting the strut rod alignthe lip of the nut with the grooveon the bracket 2 TOROUESTRUTRODSETTINGBOLTS a Removethe standsandbouncethe vehicleto stabil izethe sus...

Page 532: ...eor damaged Drainand replaceoil Replace oil seal Tightenor replaceflange RA 28 RA 28 Noisein rearaxle Oil levellow or wrong grade Excessive backlashbetweendrivepinion and ringor sidegear Ring drivepinionor sidegearsworn or chipped Drivepinionbearingworn Axle shaft bearingworn Side bearinglooseor worn Drainand replaceoil Checkbacklash Checkgears Replacebearing Replacebearing Tightenor replacebearin...

Page 533: ...t YV dmi r oEnd Gasket WBearins outerRetainer ORetainer Casret I lnner Retainerl REARAXLE SHAFT 4WD COMPONENTS REMOVALOF REARAXLE SHAFT 1 REMOVE WHEEL ANDBRAKE DRUM 2 REMOVE FOUR BACKING PLATE MOUNTING NUTS REMOVEREARAXLE UsingSST pullout the rearaxle ssr 09520 ooo31 CAUTION When pulling out the rearaxle be careful not to damagethe oil seal ...

Page 534: ...BEARING FOR WEAR OR DAMAGE lf the bearingis damagedor worn replaceit REMOVEBEARINGINNERRETAINER a Usinga grinder grinddown the innerretainer b Usinga chiseland hammet cut off the retainer and removeit from the shaft REMOVEBEARINGFROMSHAFT UsingSST pressthe bearing off the shaft ssT 09527 2001 1 INSTALL BEARING OUTER RETAINERAND NEW BEARING ON SHAFT UsingSST presson the bearingouterretainer and new...

Page 535: ... AXLE HOUSING d Apply MP greaseto the oil seal b UsingSST driveinthe oil sealto a depthof 5 6 mm 0 220ini ssr 0951 7 12010 INSTALLATION OF REARAXLE SHAFT Seepage RA 25 1 APPIY LIOUIDSEALEAR TO BOTHSIDESOF ENDAND RETAINER GASKETS 2 PLACENEW ENDAND RETAINER GASKETSIN POSTTtON Facethe notch of the gasketdownward 3 INSTALLREARAXLE SHAFTIN HOUSING a Facethe notch of the retainerdownward b Installthe re...

Page 536: ...A 28 REARAXLE AND SUSPENSTON Differentiat 4WD DIFFERENTIAL 4WD COMPONENTS Pinion Shaft I ffi 6 Pinion Gear Differential Case Oil Slinger rb N m l Tightening torque O Non reusable part DifferentialCarrier ...

Page 537: ...SLINGER AND NEW OIL SEAL a lnstall the oil singer facingas shown b UsingSST drivein a new oil sealas shown ssr 09554 3001 1 Oil seal drive in depth 1 0 mm 0 039in l c ApplyMP greaseto the oil seallip 7 INSTALLCOMPANION FLANGE Seestep 11 on pageRA 39 8 ADJUSTDRIVEPINION Seestep 12 on pageRA 4OI 9 STAKEDRIVEPINIONNUT 10 CONNECT PROPELLER SHAFTFLANGE TO COMPANIONFLANGE Seepage PR 6 11 CHECKDIFFERENTI...

Page 538: ...LASH Backlash 0 10 0 15 mm O OO39 O OO59 in lf the backlash is not withinspecification adjustthe side bearingpreloador repairas necessary Seestep 5 on pageRA 36 3 INSPECTTOOTH CONTACTBETWEENRING GEAR AND DRIVEPINION Seestep 6 on pageRA 38 Notethe tooth contactingposition 4 CHECKSIDEGEARBACKLASH Measure the sidegearbacklash while holdingone pinion geartoward the case Standardbacklash O OZ 0 15 mm 0...

Page 539: ...sealfrom the housing ssr 09308 10010 b Remove the oil slinger 9 REMOVE FRONTBEARING AND BEARING SPACER a UsingSST removethe front bearing from the drive pinion ssT 09556 12010 b Remove the bearing spacer lf the front bearing is damaged or worn replace the bear ing 10 REMOVEDIFFERENTIAL CASEFROMCARRIER d Put matchmarks on the bearingcap and differential carrier b Removethe two adjustingnut locks c ...

Page 540: ...EARBEARINGRACE a UsingSSTanda press pullout the rearbearingfrom the drivepinion ssT09950 00020 b Installthe resuedthrustwasheron the drivepinion with the chamfered endfacingthe piniongear c UsingSSTanda press pressa new rearbearingon the drivepinion ssT 09608 12010 REPLACE DRIVEPINIONFRONT AND REARBEARING OUTERRACES a Usinga brassbar and hammer tap out the outer race b UsingSSTanda press drivein a...

Page 541: ... 2001 1 4 INSPECT SIDEGEARBACKLASH Measure the sidegearbacklash whileholdingthe other sidegeartowardthe case Standardbacklash 0 02 0 15 mm 0 0008 0 0059in 5 IF NECESSARY REPLACE RINGGEAR SIDEGEARS AND PINION GEARS NOTE o lf the ringgearis to be usedagain placematchmarks beforeseparating it o lf the ring gear or drive pinionare damaged replace them as a set a Lift the lock platesandremovethe mountb...

Page 542: ... O O2 0 15 mm 0 0008 O OO59 in g lf the backlash is not withinspecification usethrust washerof a differentthickness Thrustwasherthickness mm in 1 50 0 0591 r 65 0 0650 1 s5 0 061 0 t 70 0 0669 1 60 0 0630 r 75 0 0689 h Usinga pin punchand hammer tap a new straight pinthroughthe caseandholein the pinionshaft i Stakethe pin anddifferential case j Cleanthe contactsurfaceof the differential case 0 Gra...

Page 543: ...takeoneclawflushwith the flat surfaceof the nut Forthe clawcontactingthe protrudingportionof the nut stake bend only the half on the tighteningside ASSEMBLY OFDIFFERENTIAL Seepage RA 28 1 TEMPORARILY ADJUSTDRIVEPINIONPRELOAD a lnstallthe followingparts o Drivepinion o Frontbearing NOTE Assemble the spacer oil slingerandoil sealafter adjusting the gearcontactpattern b UsingSST install the companion...

Page 544: ...spective carrier mak ing surethey arethreadedproperly NOTE Makesurethat thereis backlash betweenthe ring gearanddrivepinion 4 INSTALLBEARING CAPS Alignthe matcfimarks on the capandcarrier Screwin the two bearingcap boltstwo or threeturnsand pressdown the bearingcap by hand NOTE lf the bearing capdoesnot fit tightlyon the car rier the adjustingnut threadsare not threadedproperly Reinstall adjusting...

Page 545: ...he sidebearingfor zeropreloadby tightening the otheradjustingnutuntilthe pointeron the indica tor beginsto move g Tightenthe adjustingnut 1 1llznotchesfrom the zeropreloadposition h Usinga dialindicator adjustthe ringgearbacklash untilit is withinspecification Backlash 0 10 0 15 mm O OO39 O OO59 in l NOTE The backlashis adjustedby turningthe left and right adjustingnutsequalamounts For example loo...

Page 546: ... O 15mm 0 0039 0 O059in 6 INSPECTTOOTH CONTACT BETWEEN RING GEAR AND DRIVEPINION a Coatred leadon 3 or 4 teethat threedifferentposi tions of the ring gear b Holdthe companionflangefirmly androtatethe ring gearin both directions d lnspectthe tooth pattern HeelContact FaceContact Selecta thrustwasherthat wiltbrinqthe drivepinioncloserto the ring gear rfl Selecta thrustwasherthat will shiftthe drivep...

Page 547: ...ron the shaft b lnstallthe front bearing on the shaft 10 INSTALLOILSLINGER AND NEW OILSEAL d Installthe oil slingerfacingas shown b UsingSST drivein a new oil sealas shown ssT 09517 12010 Oil seal drive in depth 1 0 mm 0 039 in d Apply MP greaseto the oil seallip 11 INSTALL COMPANION FLANGE a UsingSST installthe companion flange ssr 09557 22022 7 8 9 Drive in depth Drivepinionthrustwasherthickness...

Page 548: ... Reusedbearing 4 7 kg cm 3 5 6 1 in lbl 0 4 0 7 N ml lf preloadis exceeds specification replace the bear ing spacer lf preloadis lessthan specification retightenthe nut 130 kg cm 9 ft lb 13 N m at a time until the specifiedpreloadis reached lf the maximumtorqueis exceeded while retightening the nut replacethebearingspacerandrepeatthepreloadpro cedure Do not back off the pinion nut to reduce the pr...

Page 549: ...Install a newgasketandthedifferentialcarrier assembly in the axleand installthe twelvenuts Torquethe nuts Torque 315 kg cm 23 ft lb 31 N m 2 CONNECT PROPELLER SHAFTFLANGETO COMPANIONFLANGE Seepage PR 61 3 INSTALLREARPLUGAND FILLDIFFERENTIAL WITH GEAROIL Torquethe drainplug Torque 500 kg cm 36 ft b 49 N m Oil grade API GL s hypoidgear oil Viscosity Above 18 C O Fl SAE 90 Below 18 C 0 F SAE 8OW or 8...

Page 550: ... lrol ffi Upperlnsutator sH9 I d g LateralControl Rod l l 650t 54l_l T l l n o o o A _ 9 a r f f I r zoo raz nat I a g I uooe Control Arm o t r 1 1 a 0 n Lower tnrut tor D aia I i v i o wr i b g e t 6 E i u W t e q ShockAbsorber a n v e e F v u r a i a a LowerControlArm lb N m l Tighteningtorque Rear StabilizerBar ...

Page 551: ...MOVEREARSHOCKABSORBER a Removethe bolt holdingthe shock absorberto the rearaxlehousinganddisconnectthe shockabsorber d Removethe nuts holdingthe shockabsorberto the body and removethe shockabsorber 3 REMOVESTABILIZER BAR BUSHINGBRACKETS Removethe boltsholdingthe stabilizerbarbushingto the rearaxlehousing 4 DISCONNECTLATERALCONTROLROD FROM REAR AXLE HOUSING Removethe nut holdingthe lateralcontrolro...

Page 552: ...g the rearaxlehousing removethe coil springandthe upperandlowerinsulators INSTALLATION OFCOILSPRING AND SHOCKABSORBER 1 PUTLOWERINSULATOR ON AXLE HOUSING 2 PUTUPPER INSULATOR ON COILSPRING 3 INSTALLCOILSPRING 4 CHECKPOSITION OF LOWERINSULATOR a Jackup the rearaxlehousing b Checkthat the lowerinsulator is installed correctly lf the insulator is not in correctposition reinstall the coilspring ...

Page 553: ...e nut yet 6 INSTALLSHOCKABSORBER b Connect theshockabsorber to thebodywiththenut Holdtheshaftwith anadjustable wrench Torquethe nut Torque 250 kg cm 18 ft lb 25 N m b Connectthe shockabsorberto the rearaxlehousing with the nut Torquethe bolt Torque 375 kg cm 27 ft b 37 N ml 7 INSTALLSTABILIZER BAR BUSHINGBRACKETS TO REARAXLE 8 STABILIZESUSPENSION Removethe standsand bouncethe car to stabilizethe s...

Page 554: ...portit with stands 2 DISCONNECTLATERALCONTROLRODFROM REAR AXLE HOUSING Removethe nut holdingthe lateralcontrolrod to the rear axle housing and disconnectthe lateralcontrolrod 3 DISCONNECT LATERALCONTROLRODFROM BODY Removethe nut holdingthe lateralcontrolrodto the body and removethe lateralcontrolrod REPLACEMENT OF LATERALCONTROL ROD BUSHING 1 REMOVE BUSHING UsingSST pressout the bushingfrom the la...

Page 555: ...hebush ing INSTALLATIONOF LATERALCONTROLROD 1 INSTALL LATERALCONTROLRODTO BODY a Raisethe axlehousinguntilthe housingis free from the stands b Installthelateralcontrol rodto the bodywith the nut INSTALL LATERAL CONTROLROD TO REAR AXLE HOUSING d Consecutively installthe washer bushing spacer lateralcontrolarm bushing washerand nut on the rearaxlehousing b Removethe standsand bouncethe car to stabil...

Page 556: ...Arm SeepageRA 421 REMOVAL OFUPPER ANDLOWER CONTROL ARM 1 JACK UP VEHICLE Jack up the vehicleand supportthe body with stands Holdthe rearaxle housingwith a jack 2 REMOVEUPPERCONTROLARM a Removethe bolt holdingthe uppercontrolarmto the body b Remove thebolt holdingthe uppercontrolarmto the rearaxlehousing thenremove the uppercontrolarm 3 REMOVELOWERCONTROLARM a Removethe bolt holdingthe lower contro...

Page 557: ...PER CONTROL ARM a lnstallthe uppercontrol arm on the body with the bolt andnut Do not tightenthe nut yet b Install the uppercontrolarmon the rearaxlehousing with the bolt and nut Do not tightenthe nut yet 2 INSTALLLOWERCONTROL ARM a lnstallthe Iowercontrolarm on the body with the bolt and nut Do not tightenthe nut yet b lnstallthe lowercontrolarmon the rearaxlehousing with the bolt andnut Do not t...

Page 558: ...tands 5 TIGHTENBOIT HOLDINGUPPER CONTROL ARM TO BODY Torquethe bolt Torque 1 2OO kg cm 87 ft lb 118 N ml 6 TIGHTENBOLTHOLDINGUPPER CONTROT ARM TO REARAXLE HOUSING Torquethe bolt Torque 1 2OO kg cm 87 ft lb 118 N ml 7 TIGHTENBOLTHOLDINGLOWERCONTROL ARM TO BODY Torquethe bolt Torque 1 2OOkg cm 87 ft lb 118 N ml 8 TIGHTENBOLTHOLDINGLOWERCONTROL ARM TO REARAXIE HOUSING Torquethe bolt Torque 1 2OOkg cm...

Page 559: ... FROMBODY 3 DISCONNECT STABILIZER BAR END FROMLINK INSTALLATION OF REARSTABILIZER BAR 1 INSTATLSTABILIZER LINK TO BODY Installthe linkonto the bodyas shown 2 INSTALLSTABILIZER BARTO LINK Connectthe stabilizer baron both sidesto the linkswith bolts collars cushions nut and new cotter pins Torque 310 kg cm 22 ft b 30 N ml 3 INSTALLBRACKETS TO REARAXLE HOUSING Torque 375 kg cm 127ft 1b 37 N m ...

Page 560: ...EM PRECAUTIONS TROUBLESHOOTING CHECKSAND ADJUSTMENTS MASTERCYLINDER BRAKEBOOSTER FRONTBRAKE REARBRAKE Sedan Wagon FWD Wagon 4WD BRAKEHOSESAND TUBES Page BR 2 BR 2 BR 6 BR 9 8R 14 8R 16 B R 22 BR 22 8R 29 8R 36 8R 43 ...

Page 561: ...ted Liningcrackedor distorted Wheelcylinderor caliperpistonsticking Automatic adjusterbroken Mastercylinderfaulty Adjust parkingbrake Repairas necessary Adjustpushrod Replace spring Repairas necessary Replace brakeshoe Repairas necessary Replace adjuster Repairor replacemastercylinder BR 8 BR 1 5 BR 22 BR 22 BR 18 22 BR 22 BR 9 Brakespull Tires improperlyinflated Oil or greaseon linings Brakeshoes...

Page 562: ...lt Discbrakes wearon slidebushing Lubricate Replace and lubricateledges Replace E Tisnteffit Inspect lubricate replaceif necessary Replace Tighten Replace BR 22 BR 22 BR 22 BR 22 BR 1 6 BR 1 6 BR 1 6 BR 1 6 Scrapingor grinding noisewhen brakes areapplied Worn brakelinings Caliperto wheel or rotor interference Dust coverto rotor or drum interference other brakesystemcomponents Warpedor bentbrakebac...

Page 563: ...ncorrectshoe hold down springs loose or damagedshoeholddown springpins springsand groovedbackingplate ledges Inspect serviceor repalce Replace Cleanor deburr Cleanor replace Inspectfor conect usage replace lnspectand adjust Inspect serviceor replace BR 16 22 BR l6 BR 1 8 BR 16 22 BR t6 22 BR 6 15 8R 22 Squealing and squeaking noise when brakesare not applied Bentor warpedbackingplatecausing interf...

Page 564: ... 22 BR l6 BR l6 BR 16 Groaning clicking or rattling noise when brakesare not applied Stonesor foreignmaterialtrapped insidewheelcovers Loosewheel hub nuts Discbrakes failureof shim Discbrakes wearon slidebushing Discbrakes looseinstallation bolt Maladjustment of brakepedalor boosterpush rod Disc brakes poor return of piston Drumbrakes looseor extraparts Worn damagedor dry wheelbearings Removestone...

Page 565: ... brakepedalseveral times until there is no more vacuum left in the booster b Pushin the pedaluntil the beginningof resistance is felt Measurethe distance as shown Pedaffreepfay 3 6 mm 0 12 O 24in l NOTE The pedalfreeplayis the amountof the stroke untilthe boosterairvalveis movedby the pedalpushrod IF NECESSARY ADJUST PEDALFREEPLAY a lf incorrect adiustthe pedalfreeplayby turningthe pedalPushrod b ...

Page 566: ...pedaldepressed lf there is no changein pedalreserve travelafter holdingthe pedal for thirty seconds the boosteris air tight BLEEDING OFBRAKE SYSTEM NOTE lf anywork isdoneon the brakesystemor if airis suspectedin the brakelines bleedthe systemof air CAUTION Do not let brake fluid remain on a painted surface Wash it off immediataly 1 FILL BRAKERESERVOIRS WITH BRAKEFLUID Checkthe reservoir afterbleed...

Page 567: ... brake lever travel at 2O kg 44 1 lb 196 Nl Sedan 5 Sclicks Wagon 6 Sclicks 2 IF NECESSARY ADJUST PARKINGBRAKE NOTE Before adjustingthe parking brake make sure that the rearbrakeshoeclearance has beenadjusted Forshoeclearance adjustment seepagesBR 28 35 and 42 a Remove theconsole box d Loosen the locknutandturnthe adjusting nutuntil thetravelis correct d Tightenthelocknutandinstalltheconsole box r...

Page 568: ...ngtorque GAUTION Do not let brakefluid remainon a painted surface Wash it off immediatoly 1 TAKEOUTFLUIDWITH SYRINGE 2 DISCONNECT BRAKETUBES j Usin SST disconnectthe braketubesfrom tfie master cylinderand3 wayunion ssT 09751 3601 1 3 REMOVEMASTERCYLINDER d Disconnect the brakefluid levelwarningswitch con nector b Removethe two nuts c Remove themastercylinder 3 wayunionandgasket from the brakeboost...

Page 569: ... I rootz rot I e r l ft rb N O Non reusable part PistonStopperBolt Tighteningtorque O Gasket DISASSEMBLY OF MASTERCYLINDER 1 REMOVERESERVOIR FROMCYLINDERHOUSING a Removethe cap and strainer d Removethe set screw c Pullout the reservoir 2 MOUNTCYLINDER HOUSING IN VISE 3 REMOVETWO GROMMETSFROMCYLINDER HOUSING 4 REMOVEPISTONSTOPPER BOLT Usinga screwdriver push the pistonsin all the way and removethe ...

Page 570: ...of damaging the cylinderbore ASSEMBLYOF MASTERCYLINDER Seepage BR 10 1 APPLYLITHIUMSOAPBASEGLYCOLGREASE TO RUBBER PARTSINDICATEDBY ARROWS 2 INSTALLTWO SPRINGS AND PISTONS CAUTION Be careful not to damagethe rubber lips on the pistons d lnsertthe springand pistonsstraightin not at an angle b Pushin the pistonand usingsnapring pliers install the snapring INSTALLPISTONSTOPPER BOLT Usinga screwdriver ...

Page 571: ...r ontothe cylinderandinstallthe screw Torque 10 25 kg cm 19 21 in lb 1 0 2 4 N ml CAUTION Becausethe master cylinder and reser voir tank union is a grommet type the set screw is designednot to separatefrom the reservoiror cylinder and will not tighten down the reservoir Therefore there is a clearanceat point A Do not insert washers or such when tightening 4 5 i ...

Page 572: ...ORE INSTALLINGMASTERCYLINDER Seepage BR 151 4 INSTALLMASTERCYLINDER Installa newgasket the mastercylinder and3 way union with the two nuts Torquethe nuts Torque 130 kg cm 9 ft lb 13 N ml 5 CONNECTBRAKETUBES UsingSST connectthe braketubesto the mastercyliner and 3 way union Torquethe nuts ssr 09751 3601 1 Torque 155 kg cm 11ft lb 15 N ml 1 6 FILLBRAKERESERVOIR WITH BRAKEFLUID AND BLEEDBRAKESYSTEM S...

Page 573: ...h Connector BrakeBooster BRAKEBOOSTER 1 REMOVEMASTERCYLINDER SeepageBn gl 2 DISCONNECT VACUUM HOSEFROM BRAKE BOOSTER 3 REMOVEDISTRIBUTOR CAP 4 REPEATPROCEDURE FOREACHWHEEL 5 REMOVEHEATERAIR DUCT 6 DISCONNECT PEDALRETURNSPRINGFROM BRAKEPEDAL 7 DISCONNECT PUSH ROD CLEVIS FROM BRAKE PEDAL Removethe clip and clevispin 8 REMOVEBRAKEBOOSTER Removethe four nuts and pullout the brakebooster ...

Page 574: ...ST Clearance O mm 0 in l d Adjustthe boosterpushrod lengthuntilthe pushrod lightlytouchesthe pin head 2 INSTALL BRAKEBOOSTER Torque 130 kg cm 9 ft lb 13 N ml 3 INSTALL MASTERCYLINDER Seepage BR 131 4 CONNECTVACUUM HOSETO BRAKEBOOSTER 5 CONNECTPUSHRODCLEVISTO BRAKEPEDAL Installthe clevispin andclip 6 CONNECTPEDALRETURNSPRINGTO PEDAL SPRING INSTALL HEATERAIR DUCT INSTALLLOWERFINISHPANEL INSTALLIIA C...

Page 575: ...m 0 098in 1 REMOVEFRONTWHEET Rqmovethe wheel and temporarilyfasten the rotdfu disc with the wheelnuts E 2 INSPECT PAD LININGTHICKNESS Checkthe pad thicknessthrough the cylinderinspection holeand replacepadsif not within specification Standard Minimum 1O 0mm 0 394 in l 1 0 mm 0 039 in _ 5s ntzst I FlexibleHose l c o Ja I r fa l 235 117 231 900 165 88 j Torque Plate Leh A H RotorDisc Anti squeal shi...

Page 576: ...queal springs b Two brakepads d Twoanti squeal shims d Two pad wear indicatorplates e FoUrsupportplates CHECKROTORDISCTHICKNESS See step2 on page BR l91 CHECKROTOR DISCRUNOUT Seestep 3 on page BR 2OI INSTALL NEW PAD SUPPORTPLATES 4 5 6 7 INSTALL NEW PADS a Installnew pad wear indicatorplatesto eachpad NOTE Besurethe arrowon the padwe fiQicator plate is pointingin the rotatingdirectionof thd diiHt_...

Page 577: ...ylindercarefullyso the dust boot is not wedged t1 d lrfiiprrandtorquethetwo instatlation bolts Torque 255 kg cm 18ft lb 25 N ml tt tNsrArL FRoNr Itr 12 CHECK THATFLUID TEVEL ISAT MAX LINE I iw i REMOVAL OFCYUTNDER Seepage BR l61 1 REMOVE CYLINDER a UsingSST disconnect the brakeline Usea containerto catch the brakefluid ssT 09751 36011 b Rembvethe two installationbolts and cylinder 2 REMOVEPADS See...

Page 578: ...r REMOVEPISTONSEAL FROMBRAKECYLINDER Usinga screwdriver removethe pistonseal INSPECTION AND REPAIR OF FRONTBRAKE COMPONENTS 1 TNSPECT PAD LININGTHICKNESS Standardthickness 10 Omm 0 394 in Minimum thickness 1 0 mm 0 039 in l Replace the pad if the thicknessis lessthanminimum the 1 0 mm slit is no longervisible or if it shows signsof unevenwear INSPECTROTORDISCTHICKNESS Standardthickness 11 0 mm 0 4...

Page 579: ...fication 4 IF NECESSARY REPLACE ROTORDISC d Removethe torqueplatefrom the knuckle b Removethe wheel nuts of the temporarilyinstalled disc and pull off the rotor disc from the axlehub c Temporarilyinstalla new rotor disc with the wheel nuts d Installthe torqueplateonto the knuckle Torque 900 kg cm 65 ft lb 88 N m ASSEMBLYOF CYLINDER SeepageBR 161 1 APPLYLITHUMSOAPBASEGLYCOL GREASE TO PARTS INDICATE...

Page 580: ...he boot is securedfirmly to the bushing groove t t INSTALLATION OFCYLINDER JS t SeepageBR l61 1 INSTALLPADS Seesteps 7 to 9 on pag6sBR 17and 18 i 2 INSTALLCYLINDER Seestep 11 on page BR 271 3 INSTALLFLEXIBLE HOSETO BRAKECYLINDER Torque 235 kg cm 17 ft lb 23 N m 4 CONNECTFLEXIBLE HOSETO BRAKETUBE UsingSST connectthe flexiblehose ssT 09751 36011 Torque 155 kg cm 11 ft lb 15 N ml 5 FILLBRAKERESERVOIR...

Page 581: ...e shoelin ing thicknessthroughthe hole lf lessthan minimum replacethe shoes Standardthickness 4 0 mm 0 157 in l Minimum thickness 1 0 mm O 039in l 2 REMOVEREARWHEEL 3 REMOVEBRAKEDRUM Seestep 2 on page RA 51 lf the brakedrumcannotbeeasilyremoved do the follow ing procedure d Inserta screwdriverthrough the holein the backing plate and hold the automaticadjustingleveraway from the adjustingbolt b Usi...

Page 582: ...or spring from the front shoe and removeit REMOVEANCHORSPRING 8 REMOVEREARSHOE d Removethe hold downspring retainersand pin b Usingpliers disconnect the parkingbrakecablefrom the leverandremovethe rearshoetogetherwith the strut 9 REMOVESTRUTFROMREARSHOE a Removethe adjustingleverspring b Removethe strut 10 REMOVEPARKINGBRAKELEVERAND AUTOMATIC ADJUSTINGLEVERFROMREARSHOE Usinga screwdriver pryout th...

Page 583: ...TER Standardinsidediameter 180 0 mm 7 087 in Maximuminsidediameter 181 0mm 7 126in lf the drum is scored or worn the brake drum may be lathedto the maximuminsidediameter NOTE Perform operations with the following parts removed d Oil seal b lnnerandouterbearing 2 INSPECT BRAKESHOELININGTHICKNESS Standardthickness 4 0 mm 0 157 in l Minimum thickness 1 0 mm 0 039 in lf the shoeliningis lessthanminimu...

Page 584: ... FOTLOWING PARTS d Two pistoncups b Two pistons t 2 ASSEMBLEWHEELCYLINDER a Installtwo new pistoncupsto the pistons b Installthe two pistonsand spring into the wheet cylinder Checkthat the flangeof the pistonsare pointedinward c Installtwo new boots 3 INSTALLWHEELCYLINDER Installthewheelcylinderon the backingplatewith thetwo bolts Torque lOO kg cm 7 ft lb 1ON ml 4 CONNECTBRAKETUBETO WHEELCYLINDER ...

Page 585: ...EVERAND AUTOMATIC ADJUSTINGLEVER TO REARSHOE d Temporarilyinstallthe leverswith the shim and a new C washer d Usinga feelergauge measure the clearance between the shoeand lever Standardclearance O 0 35 mm O 0 0138 in l lf not within specification adjustwith a shim Shimthicknesses mm in 0 2 0 008 0 5 0 020 0 3 0 012 0 6 0 024 0 4 0 016 0 s 0 035 cl Usingpliers stakethe C washer INSTALLSTRUTONTO REA...

Page 586: ...oe insertedinthewheelcylinderandthe otherendinthe anchorplate c Installthe pin andthe shoe hold downspring 9 INSTALLFRONTSHOE GAUTION Do not allow greaseto get on the rubbing face a Installthe anchorspringbetweenthe front and rear shoes b Set the front shoein placewith the end of the shoe insertedin the wheelcylinderandthe strut in place c Installthe shoehold downspring retainersand pin INSTALLSHO...

Page 587: ...d lnstallthe drum d Pullthe parkingbrakeleverall the way up 13 CHECKCLEARANCE BETWEENBRAKESHOESAND DRUM h Removethe drum b Measure the brake drum inside diameter and diameter of the brake shoes Check that the differencebetweenthe diametersis the correctshoe clearance Shoe clearance 0 6 mm 0 O24in l lf incorrect checkthe parkingbrakesystem 14 INSTALLBRAKEDRUM AND ADJUST PRELOAD Seepage RA 61 15 INS...

Page 588: ... 1 INSPECTSHOELININGTHICKNESS Removethe inspectionholeplug andcheckthe shoelin ing thicknessthroughthe hole lf lessthan minimum replacethe shoes Standardthickness 4 0 mm 0 157 in l Minimum thickness 1 0 mm 0 039 in l 2 REMOVEREARWHEEL 3 REMOVEBRAKEDRUM lf the brakedrumcannotbeeasilyremoved do thefollow ing procedure d Inserta screwdriver throughthe hole in the backing plate and hold the automatica...

Page 589: ...ersand pin b Using a screwdriver disconnect the parking brake cablefrom the anchorPlate d Usingpliers disconnectthe parkingbrakecablefrom the leverandremovethe rearshoetogetherwith the strut 7 REMOVE STRUT FROMREAR SHOE a Remove theadiusting leverspring d Remove thestruttogetherwith thereturnspring 8 REMOVE PARKING BRAKELEVER AND AUTOMATIC ADJUSTING LEVER FROMREAR SHOE Usingascrewdriver pryouttheC...

Page 590: ...KECOMPONENTS 1 INSPECT BRAKEDRUMINSIDEDIAMETER Standardinsidediameter 200 0 mm 7 874in l Maximuminsidediameter 201 0 mm 7 913in lf the drum is scoredor worn the brake drum may be lathedto the maximuminsidediameter 2 INSPECT BRAKESHOELININGTHICKNESS Standardthickness 4 0 mm 0 157 in Minimum thickness 1 Omm 0 039 in l lf the shoeliningis lessthanminimumor showssignsof unevenwear replacethe brakeshoe...

Page 591: ...wo pistons 2 ASSEMBLEWHEELCYLINDER a lnstall two new piston cups to each piston check that the flangesof the cups arepointedinward b Install the two pistons and spring into the wheel cylinder c Installtwo new boots 3 INSTALLWHEELCYLINDER Installthe wheelcylinder onthe backing platewiththetwo bolts Torque 1OOkg cm 7 ft lb 1ON ml 4 CONNECT BRAKETUBETO WHEELCYLINDER UsingSST connectthe braketube ssT ...

Page 592: ... AUTOMATIC ADJUSTINGTEVERTO REARSHOE a Temporarily installthe leversandshimwith a newC washer d Usinga feelergauge measure theclearance between the shoeand lever Standardclearance O 0 35 mm 0 0 0138 in l lf not within specification adjustwith a shim Shim thicknesses mm in o 2 0 008 0 5 0 020 0 3 0 012 0 6 0 024 o 4 0 016 o g 0 035 c Usingpliers stakethe C washer 7 INSTALLSTRUTONTO REARSHOE Set the...

Page 593: ...horplate c Set the rearshoe in placewith the end of the shoe insertedinthe wheelcylinderandthe otherendin the anchorplate d Installthe hold downspring retainers and pin INSTALLFRONTSHOE CAUTION Do not allow oil or grease to get on the rubbing face d lnstallthe anchorspringbetweenthe front and rear shoes b Set the front shoe in placewith the end of the shoe insertedin the wheelcylinderandthe strut ...

Page 594: ... possible amount Installthe drum Pullthe parkingbrakeleverall the way up CHECK CLEARANCE BETWEEN BRAKE SHOES AND DRUM a Remove thedrum b Measurethe brake drum inside diameterand diameterof the brake shoes Check that the difference between thediameters istheconectshoe clearance Shoeclearance 0 6 mm 0 024in l lf inconectchecktheparking brakesystem INSTALL BRAKE DRUM INSTALL REAR WHEEL FILI BRAKE RES...

Page 595: ...HOELININGTHICKNESS Removethe inspectionholeplug andcheckthe shoelin ing thickness throughthe hole lf lessthan minimum replace the shoes Standardthickness 4 0 mm 0 157 in Minimum thickness 1 0 mm 0 039 in 2 REMOVEREARWHEEL 3 REMOVEBRAKEDRUM lf the brakedrumcannotbeeasilyremoved do thefollow ing procedure a Inserta screwdriverthroughthe hole in the backing plate and hold the automaticadjustinglevera...

Page 596: ...rakecablefrom the leverandremovethe rearshoetogetherwith the strut 6 REMOVESTRUTFROMREARSHOE a Removethe adjustingleverspring b Removethe strut 7 REMOVEPARKINGBRAKELEVERAND AUTOMATIC ADJUSTINGLEVERFROMREARSHOE Usinga screwdriver pry out the C washerandremovethe shim and levers DISCONNECT BRAKETUBEFROMWHEELCYLINDER UsingSST disconnectthe line Usea containerto catch the brakefluid ssr 09751 3601 1 R...

Page 597: ...dor worn the brakedrum may be lathedto the maximuminsidediameter 2 INSPECTBRAKESHOELININGTHICKNESS Standardthickness 4 0 mm 0 157 in l Minimum thickness 1 0 mm 0 039 in l lf the shoeliningis lessthanminimumor showssignsof unevenwear replacethe brakeshoes NOTE lf the thickness of any brakeshoeis not within specification replaceall of the brakeshoes 3 INSPECTBRAKE LINING AND DRUM FOR PROPER CONTACT ...

Page 598: ...nges of the piston are pointedinward c Installtwo new boots 3 INSTALLWHEELCYLINDER Installthe wheelcylinder onthebacking platewiththetwo bolts Torque lOO kg cm 7 ft lb 1ON ml 4 CONNECTBRAKETUBETO WHEELCYLINDER UsingSST connectthe braketube ssT 09751 36011 Torque 155 kg cm 11 ft lb 15 N ml 5 APPTYHIGHTEMPERATURE GREASE TO FOLLOWING PARTS a Backingplateand brakeshoecontactpoints b Anchor plateand br...

Page 599: ... the shoeand lever Standard clearance O 0 35 mm O 0 0138 in lf not within specification adjustwith a shim Shimthicknesses mm in 0 2 o oo8 0 5 0 020 o 3 0 012 I 0 6 0 024 o 4 0 016 I o s 0 035 c Usingpliers stakethe C washer 7 INSTALLSTRUTONTOREARSHOE Set the strut and return spring in place adjustingleverspring and installthe Left handThreads Right handThreads pVe Front f Front Left Wheel RightWhe...

Page 600: ...TSHOE CAUTION Do not allow oil or grease to get on the rubbing face a Installthe anchorspringbetweenthe front and rear shoes b Set the front shoein placewith the end of the shoe insertedin the wheelcylinderand the strut in place c Installthe shoehold downspringandpin d UsingSST connectthe returnspring ssr 09703 30010 10 CHECK OPERATIONOF AUTOMATIC ADJUSTER MECHANISM a Move the parkingbrakeleverof ...

Page 601: ... DRUM a Removethe drum b Measure the brake drum inside diameter and diameter of the brake shoes Check that the differencebetweenthe diametersis the correctshoe clearance Shoe clearance 0 6 mm 0 024 in l lf incorrect checkthe parkingbrakesystem INSTALLBRAKEDRUM AND REARWHEEL FILLBRAKERESERVOIR WITH BRAKEFLUID AND BLEEDBRAKESYSTEM Seepage BR 71 CHECKFORFLUIDLEAKAGE 1 1 12 13 14 ...

Page 602: ... CONNECTHOSEAND TUBE a Connectthe hoseand tube by hand b Usingawrenchto holdthe hose andSSTto holdthe tube torquethe connection ssT09751 3601 1 Torque 155 kg cm 11 ft lb 15 N ml c Installa new hoseclip INSPECTION OF BRAKEHOSESAND TUBES 1 INSPECT BRAKEHOSES a Inspectthe hosefor damage cracksor swelling b Inspectthe threadsfor damage 2 INSPECTBRAKETUBES d Inspectthe tubefor damage cracks dentsor cor...

Page 603: ......

Page 604: ......

Page 605: ......

Page 606: ......

Page 607: ......

Page 608: ......

Page 609: ......

Page 610: ......

Page 611: ......

Page 612: ......

Page 613: ......

Page 614: ......

Page 615: ......

Page 616: ......

Page 617: ......

Page 618: ......

Page 619: ......

Page 620: ......

Page 621: ......

Page 622: ......

Page 623: ......

Page 624: ......

Page 625: ......

Page 626: ......

Page 627: ......

Page 628: ......

Page 629: ......

Page 630: ......

Page 631: ......

Page 632: ......

Page 633: ......

Page 634: ......

Page 635: ......

Page 636: ......

Page 637: ......

Page 638: ......

Page 639: ......

Page 640: ......

Page 641: ......

Page 642: ......

Page 643: ......

Page 644: ......

Page 645: ......

Page 646: ......

Page 647: ......

Page 648: ......

Page 649: ......

Page 650: ......

Page 651: ......

Page 652: ......

Page 653: ......

Page 654: ......

Page 655: ......

Page 656: ......

Page 657: ......

Page 658: ......

Page 659: ......

Page 660: ......

Page 661: ......

Page 662: ......

Page 663: ......

Page 664: ......

Page 665: ......

Page 666: ......

Page 667: ......

Page 668: ......

Page 669: ......

Page 670: ......

Page 671: ......

Page 672: ......

Page 673: ......

Page 674: ......

Page 675: ......

Page 676: ......

Page 677: ......

Page 678: ......

Page 679: ......

Page 680: ......

Page 681: ......

Page 682: ......

Page 683: ......

Page 684: ......

Page 685: ......

Page 686: ......

Page 687: ......

Page 688: ......

Page 689: ......

Page 690: ......

Page 691: ......

Page 692: ......

Page 693: ......

Page 694: ......

Page 695: ......

Page 696: ......

Page 697: ......

Page 698: ......

Page 699: ......

Page 700: ......

Page 701: ......

Page 702: ......

Page 703: ......

Page 704: ......

Page 705: ......

Page 706: ......

Page 707: ......

Page 708: ......

Page 709: ......

Page 710: ......

Page 711: ......

Page 712: ......

Page 713: ......

Page 714: ......

Page 715: ......

Page 716: ......

Page 717: ......

Page 718: ......

Page 719: ......

Page 720: ......

Page 721: ......

Page 722: ......

Page 723: ......

Page 724: ......

Page 725: ......

Page 726: ......

Page 727: ......

Page 728: ......

Page 729: ......

Page 730: ......

Page 731: ......

Page 732: ......

Page 733: ......

Page 734: ......

Page 735: ......

Page 736: ......

Page 737: ......

Page 738: ......

Page 739: ......

Page 740: ......

Page 741: ......

Page 742: ......

Page 743: ......

Page 744: ......

Page 745: ......

Page 746: ......

Page 747: ......

Page 748: ......

Page 749: ......

Page 750: ......

Page 751: ......

Page 752: ......

Page 753: ......

Page 754: ......

Page 755: ......

Page 756: ......

Page 757: ......

Page 758: ......

Page 759: ......

Page 760: ......

Page 761: ......

Page 762: ......

Page 763: ......

Page 764: ......

Page 765: ......

Page 766: ......

Page 767: ......

Page 768: ......

Page 769: ......

Page 770: ......

Page 771: ......

Page 772: ......

Page 773: ......

Page 774: ......

Page 775: ......

Page 776: ......

Page 777: ......

Page 778: ......

Page 779: ......

Page 780: ......

Page 781: ......

Page 782: ......

Page 783: ......

Page 784: ......

Page 785: ......

Page 786: ......

Page 787: ......

Page 788: ......

Page 789: ......

Page 790: ......

Page 791: ......

Page 792: ......

Page 793: ......

Page 794: ......

Page 795: ......

Page 796: ......

Page 797: ......

Page 798: ......

Page 799: ......

Page 800: ......

Page 801: ......

Page 802: ......

Page 803: ......

Page 804: ......

Page 805: ......

Page 806: ......

Page 807: ......

Page 808: ......

Page 809: ......

Page 810: ......

Page 811: ......

Page 812: ......

Page 813: ......

Page 814: ......

Page 815: ......

Page 816: ......

Page 817: ......

Page 818: ......

Page 819: ......

Page 820: ......

Page 821: ......

Page 822: ......

Page 823: ......

Page 824: ......

Page 825: ......

Page 826: ......

Page 827: ......

Page 828: ......

Page 829: ......

Page 830: ......

Page 831: ......

Page 832: ......

Page 833: ......

Page 834: ......

Page 835: ......

Page 836: ......

Page 837: ......

Page 838: ......

Page 839: ......

Page 840: ......

Page 841: ......

Page 842: ......

Page 843: ......

Page 844: ......

Page 845: ......

Page 846: ......

Page 847: ......

Page 848: ......

Page 849: ......

Page 850: ......

Page 851: ......

Page 852: ......

Page 853: ......

Page 854: ......

Page 855: ......

Page 856: ......

Page 857: ......

Page 858: ......

Page 859: ......

Page 860: ......

Page 861: ......

Page 862: ......

Page 863: ......

Page 864: ......

Page 865: ......

Page 866: ......

Page 867: ......

Page 868: ......

Page 869: ......

Page 870: ......

Page 871: ......

Page 872: ......

Page 873: ......

Page 874: ......

Page 875: ......

Page 876: ......

Page 877: ......

Page 878: ......

Page 879: ......

Page 880: ......

Page 881: ......

Page 882: ......

Page 883: ......

Page 884: ......

Page 885: ......

Search results

Summary of Contents for Tercel 1985

Reviews:

Related manuals for Tercel 1985

Brands by name

Popular brands

Toyota Tercel 1985, Repair Manual

Search results

Summary of Contents for Tercel 1985

Reviews:

Related manuals for Tercel 1985

Brands by name

Popular brands