ATTENTIVE POINTS ON SAS
1.
Reference should be made to seperate manual “New Model Feature 8FGU/8FDU15-32 Pub. No.PU023” for the
explanations of SAS functions and operations.
2.
Read Section 16 SAS/OPS “Precautions for Repair” on Page 16-11 in this repair manual in advance.
3.
Whenever the repair or replacement is performed to the place where relative to SAS function, matching
procedure by which the SAS regain proper function must be performed. (See Page 16-26)
4.
The warning on the SAS caution label must be confirmed when the modification or change is such as to change
the original specification.
If improper, change the label. (See Page 16-32)
5.
Care should always be exercised for safety operation whenever you operate the truck.
Make distinction between the SAS featured trucks and those of none, because the control features are different.
6.
The SAS oil control valves comprise many precision valves. Since dirty or contaminated hydraulic oil will
adversely affect the functions of these valves, always wash the parts clean at the time of installation after
disassembly or for replacement of hydraulic parts (valves, piping, etc.). Periodic replacement of the hydraulic oil
is very important.
7.
Since this vehicle uses high-precision electronic devices, modification of electrical parts may cause faults.
Always use genuine Toyota parts when replacing or installing electrical parts (auxiliary equipment, optional parts,
etc.).
General
Section 0
0-9
Summary of Contents for 8FDU15
Page 3: ...0 2a EXTERIOR VIEWS General Section 0 ...
Page 4: ...0 2 0 2 EXTERIOR VIEWS General Section 0 0 2b ...
Page 21: ...0 17 8FG D U15 32 8FGCU20 32 COMPONENTS WEIGHT 8FGCU15 18 SU20 General Section 0 ...
Page 33: ...1 2 1 2 ENGINE EXTERIOR VIEW 4Y Engine Engine Section 1 ...
Page 34: ...1 3 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 E 1DZ II Engine Engine Section 1 ...
Page 55: ...1 18 1 18 RADIATOR COMPONENTS 4Y 1DZ II 1603 1603 Engine Section 1 8FG D U15 32 8FGCU20 32 ...
Page 57: ...RADIATOR COMPONENTS 1603 Engine Section 1 8FGCU15 18 SU20 1 19b ...
Page 64: ...1 23 BATTERY COMPONENTS 4Y 1DZ II 1901 1901 Engine Section 1 ...
Page 68: ...1 27 ACCELERATOR PEDAL COMPONENTS 4Y 1DZ II 2601 2601 Engine Section 1 ...
Page 71: ...1 30 1 30 EZ PEDAL OPT COMPONENTS 2601 Engine Section 1 ...
Page 83: ......
Page 86: ...ENGINE EXTERIOR VIEW 4Y M 4Y E Repair Section 1 1 0 ...
Page 87: ...4Y E OPT 4Y E Repair Section 1 1 0 ...
Page 88: ...ENGINE SECTIONAL VIEW 4Y E Repair Section 1 1 0 ...
Page 89: ...4Y E Repair Section 1 1 0 ...
Page 103: ......
Page 126: ...CYLINDER HEAD COMPONENTS 40 3 WAY CATALYTIC 4Y E Repair Section 1 1 2 ...
Page 127: ...4Y E Repair Section 1 1 2 ...
Page 128: ...Refer to 2601 HJ 4Y E Repair Section 1 1 2 ...
Page 138: ...TIMING GEAR COMPONENTS 4Y E Repair Section 1 1 2 ...
Page 139: ...4Y E Repair Section 1 1 2 ...
Page 140: ...4Y E Repair Section 1 1 2 ...
Page 151: ...I I L l l l l l l J I I s 2 0 c L l l l 1114 4Y E Repair Section 1 1 2 ...
Page 165: ......
Page 173: ...CYLINDER HEAD COMPONENTS 4Y E Repair Section 1 1 3 ...
Page 174: ...4Y E Repair Section 1 1 3 ...
Page 175: ...4Y E Repair Section 1 1 3 ...
Page 185: ...TIMING GEAR COMPONENTS 4Y E Repair Section 1 1 3 ...
Page 186: ...4Y E Repair Section 1 1 3 ...
Page 187: ...4Y E Repair Section 1 1 3 ...
Page 198: ...I I L l l l l l l I I I L l l l I I l J T 4Y E Repair Section 1 1 3 ...
Page 214: ...FUEL PUMP COMPONENTS 4Y E Repair Section 1 1 4 ...
Page 218: ...COMPONENTS 4Y E Repair Section 1 1 4 ...
Page 231: ...AIR GOVERNOR COMPONENTS 4Y E Repair Section 1 1 4 ...
Page 237: ......
Page 240: ...THROTTLE BODY COMPONENTS 4Y E Repair Section 1 1 5 ...
Page 243: ...INJECTOR COMPONENTS 4Y E Repair Section 1 1 5 ...
Page 248: ...FUEL PUMP COMPONENTS COOLER I I FUEL CAP WIKEY I 4Y E Repair Section 1 1 5 ...
Page 253: ......
Page 255: ...VENTILATION VALVE COMPONENTS 4Y E Repair Section 1 1 6 ...
Page 257: ......
Page 259: ...WATER PUMP COMPONENTS 4Y E Repair Section 1 1 7 ...
Page 265: ...SST TO BE USED Illustration I I Part No Part name 4Y E Repair Section 1 1 8 ...
Page 268: ...OIL PUMPmSTRAINER COMPONENTS 4Y E Repair Section 1 1 8 ...
Page 273: ......
Page 275: ...CIRCUIT DIAGRAM Ignition key Switch Black with two orange stripes 4Y E Repair Section 1 1 9 ...
Page 277: ...DISTRIBUTOR COMPONENTS I I Refer to Refer to FIG 1901 FIG 1901 4Y E Repair Section 1 1 9 ...
Page 290: ...DISTRIBUTOR COMPONENTS Refer to Refer to 4Y E Repair Section 1 1 10 ...
Page 295: ......
Page 298: ...STARTER MOTOR COMPONENTS 4Y E Repair Section 1 1 11 ...
Page 309: ...ALTERNATOR ELECTRICAL CIRCUIT DIAGRAM COMPONENTS 4Y E Repair Section 1 1 12 ...
Page 327: ... This Page Intentionally Left Blank ...
Page 329: ... This Page Intentionally Left Blank ...
Page 332: ...ENGINE EXTERIOR VIEWS 1DZ II Repair Section 1 2 0 ...
Page 333: ...ENGINE SECTIONAL VIEWS 1DZ II Repair Section 1 2 0 ...
Page 334: ...1DZ II Repair Section 1 2 0 ...
Page 368: ...CYLINDER HEAD COMPONENTS 1DZ II Repair Section 1 2 2 ...
Page 369: ...1DZ II Repair Section 1 2 2 ...
Page 379: ...TIMING GEAR COMPONENTS 1DZ II Repair Section 1 2 2 ...
Page 380: ...1DZ II Repair Section 1 2 2 ...
Page 381: ...2 22 DISASSEMBLY INSPECTION AND REASSEMBLY 1DZ II Repair Section 1 2 2 ...
Page 392: ...CYLINDER BLOCK COMPONENTS 1DZ II Repair Section 1 2 2 ...
Page 393: ...1DZ II Repair Section 1 2 2 ...
Page 414: ...1DZ II Repair Section 1 2 3 ...
Page 419: ...3 8 INJECTION NOZZLE COMPONENTS 1DZ II Repair Section 1 2 3 ...
Page 425: ...1DZ II Repair Section 1 2 3 ...
Page 463: ...1DZ II Repair Section 1 2 3 ...
Page 465: ...WATER PUMP COMPONENTS Refer to 5701 30 1DZ II Repair Section 1 2 4 ...
Page 469: ...1DZ II Repair Section 1 2 4 ...
Page 474: ...OIL PUMP COMPONENTS 1DZ II Repair Section 1 2 5 ...
Page 480: ...PREHEATING SYSTEM ELECTRIC CIRCUIT DIAGRAM COMPONENTS 1DZ II Repair Section 1 2 6 ...
Page 483: ...STARTER MOTOR COMPONENTS 1DZ II Repair Section 1 2 6 ...
Page 493: ...1DZ II Repair Section 1 2 6 ...
Page 497: ...ALTERNATOR ELECTRIC CIRCUIT DIAGRAM COMPONENTS 1DZ II Repair Section 1 2 7 ...
Page 523: ... This Page Intentionally Left Blank ...
Page 537: ... This Page Intentionally Left Blank ...
Page 549: ... This Page Intentionally Left Blank ...
Page 569: ... This Page Intentionally Left Blank ...
Page 618: ...4 5 WIRING DIAGRAM ...