Toyota 4Runner 1996 Manual Download Page 8

Fig. 5: Installing Steering Wheel Pad On Wheel Assembly

 

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

 

5. Connect Deployment Tool (09082-00700) to steering wheel pad connector. Position deployment tool at 

least 33 feet from steering wheel pad. Obtain cardboard box larger than wheel assembly and place it over 
wheel assembly, or stack 3 scrap tires on top of rim and tire assembly (but NOT directly on top of 
steering wheel pad).  

6. Connect deployment tool Red clip to positive battery terminal and Black clip to negative battery terminal. 

Ensure no one is within 33 feet of steering wheel pad. Press activation switch to deploy air bag. Because 
of heat, wait 30 minutes before handling air bag. Place deployed air bag assembly in a vinyl bag, secure 
tightly, and dispose of as with any general parts.  

Off-Vehicle Deployment (Passenger-Side) 

1. Before proceeding, read air bag service precautions section. See 

SERVICE PRECAUTIONS

 . Remove 

the passenger-side air bag. See 

PASSENGER-SIDE AIR BAG

 under REMOVAL & INSTALLATION. 

2. Obtain a scrap tire without a rim. Thread heavy-gauge wire through mounting bolt holes on air bag 

assembly. Wrap wire around each bolt for at least 2 turns. Position passenger-side air bag onto tire with 
air bag facing center of tire. See 

Fig. 6

. Attach air bag assembly to tire. 

WARNING:

When attaching air bag assembly to tire, ensure wire is tight. If slack 
is present, or if wire is not strong enough, air bag assembly may 
become loose due to shock when air bag is deployed.

 

1996 Toyota 4Runner 

AIR BAG RESTRAINT SYSTEM 1996 ACCESSORIES/SAFETY EQUIPMENT Toyota Air Bag Restraint System

  

Microsoft 

 

Tuesday, August 18, 2009 7:33:32 PM

Page 8 

© 2005 Mitchell Repair Information Company, LLC. 

Summary of Contents for 4Runner 1996

Page 1: ...accidental air bag deployment read and carefully follow all WARNINGS and SERVICE PRECAUTIONS 1996 Toyota 4Runner AIR BAG RESTRAINT SYSTEM 1996 ACCESSORIES SAFETY EQUIPMENT Toyota Air Bag Restraint Sys...

Page 2: ...of TOYOTA MOTOR SALES U S A INC 1996 Toyota 4Runner AIR BAG RESTRAINT SYSTEM 1996 ACCESSORIES SAFETY EQUIPMENT Toyota Air Bag Restraint System Microsoft Tuesday August 18 2009 7 33 32 PM Page 2 2005 M...

Page 3: ...nsor assembly remove air bag sensor assembly and dispose of as toxic waste Never disassemble or repair system components Replace cracked dented or otherwise damaged system components Remove air bag se...

Page 4: ...spiral cable connector See Fig 3 Disconnect connector of air bag sensor assembly located forward of center console NOTE If diagnosing SRS check for diagnostic codes before disconnecting negative batte...

Page 5: ...m SYSTEM OPERATION CHECK DISPOSAL PROCEDURES WARNING Undeployed air bags contain substances that can cause illness or injury if improperly handled Disposing of undeployed components may violate federa...

Page 6: ...ABLE under REMOVAL INSTALLATION 2 Remove connector on steering wheel pad rear surface and install 2 236 6 0 mm bolts 1 38 35 mm long with washers in steering wheel pad Bolts should have a pitch of 039...

Page 7: ...ide facing upward Ensuring wire is tight separately tie left and right sides of steering wheel pad to wheel rim through lug nut holes See Fig 5 1996 Toyota 4Runner AIR BAG RESTRAINT SYSTEM 1996 ACCESS...

Page 8: ...tly and dispose of as with any general parts Off Vehicle Deployment Passenger Side 1 Before proceeding read air bag service precautions section See SERVICE PRECAUTIONS Remove the passenger side air ba...

Page 9: ...minal and Black clip to negative battery terminal Ensure no one is within 33 feet of steering wheel pad Press activation switch to deploy air bag Because of heat wait 30 minutes before handling air ba...

Page 10: ...y See SERVICE PRECAUTIONS After component replacement perform a system operational check to ensure proper system operation See SYSTEM OPERATION CHECK NOTE Disconnect air bag sensor electrical connecto...

Page 11: ...Bag Sensor Courtesy of TOYOTA MOTOR SALES U S A INC Installation To install reverse removal procedure Tighten 3 air bag sensor screws to specification See TORQUE SPECIFICATIONS Connect air bag sensor...

Page 12: ...ering wheel nut Match mark steering wheel and main shaft Remove steering wheel using puller Remove upper and lower column covers instrument lower finish panel and No 2 heater register duct 4 Disconnec...

Page 13: ...he 2 bolts securing passenger side air bag See Fig 10 Remove air bag Remove 3 bolts and pry up the 5 air bag door clips and remove the air bag door See Fig 11 3 To install reverse removal procedure Ti...

Page 14: ...esy of TOYOTA MOTOR SALES U S A INC 1996 Toyota 4Runner AIR BAG RESTRAINT SYSTEM 1996 ACCESSORIES SAFETY EQUIPMENT Toyota Air Bag Restraint System Microsoft Tuesday August 18 2009 7 33 32 PM Page 14 2...

Page 15: ...to DIAGNOSIS RETRIEVING CODES 1 Turn ignition switch to ACC or ON position Wait about 20 seconds Using Diagnosis Check Wire 09843 18020 jump terminals Tc and E1 of Data Link Connector DLC located unde...

Page 16: ...d codes will be displayed followed by higher numbered codes See SRS CODES 4 After all codes are displayed a 4 second pause will occur and codes will be repeated After code s have been identified see a...

Page 17: ...release one probe from one terminal while connecting other probe to other terminal If time interval between probings is too long codes will not clear WARNING Failure to follow air bag service precaut...

Page 18: ...ignition to ACC or ON Measure voltage from ground to terminal LA of harness side connector of air bag sensor assembly If battery voltage is present go to next step If battery voltage is not present c...

Page 19: ...t If air bag warning light comes on go to next step 2 Turn ignition to ACC or ON Measure voltage between terminals Tc and E1 of DLC See Fig 12 If battery voltage is present go to step 4 If battery vol...

Page 20: ...CATION Fig 14 Identifying Spiral Cable Upper To Passenger Side Air Bag Connector Courtesy of TOYOTA MOTOR SALES U S A INC RELEASING SHORTING BAR SPRING ACTIVATION PREVENTION NOTE To identify connector...

Page 21: ...tain a piece of paper that is the same thickness as the male terminal blade that slides under the shorting bar spring when the connector is connected See Fig 15 Fig 15 Releasing Shorting Bar Spring Co...

Page 22: ...r TESTING DIAGNOSTIC If a normal code is output replace air bag sensor assembly If warning light goes off no problem detected at this time CODE 11 1 Disconnect negative battery cable Wait at least 90...

Page 23: ...unction codes Turn ignition switch to LOCK position Wait at least 20 seconds Turn ignition switch to ACC or ON position Wait at least 20 seconds Use Diagnosis Wire 09843 18020 to connect terminals Tc...

Page 24: ...tor Measure resistance between D and D If resistance is less than one ohm go to next step If resistance is more than one ohm go to step 5 3 Connect connector to air bag sensor assembly Using a jumper...

Page 25: ...onnector If resistance is less than one ohm go to next step If resistance is more than one ohm replace harness or connector between air bag sensor assembly and passenger side air bag assembly 3 Connec...

Page 26: ...omponent Even If Air Bag Did Not Deploy Glove Compartment Door Instrument Panel Instrument Panel Reinforcement Spiral Cable Steering Wheel Wiring Harness Connectors Comments If any components are dama...

Page 27: ...AMS 1996 Toyota 4Runner AIR BAG RESTRAINT SYSTEM 1996 ACCESSORIES SAFETY EQUIPMENT Toyota Air Bag Restraint System Microsoft Tuesday August 18 2009 7 33 32 PM Page 27 2005 Mitchell Repair Information...

Page 28: ...Toyota 4Runner AIR BAG RESTRAINT SYSTEM 1996 ACCESSORIES SAFETY EQUIPMENT Toyota Air Bag Restraint System Microsoft Tuesday August 18 2009 7 33 32 PM Page 28 2005 Mitchell Repair Information Company...

Page 29: ...gram 4 Runner 1996 Toyota 4Runner AIR BAG RESTRAINT SYSTEM 1996 ACCESSORIES SAFETY EQUIPMENT Toyota Air Bag Restraint System Microsoft Tuesday August 18 2009 7 33 32 PM Page 29 2005 Mitchell Repair In...

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