Toyota 4Runner 1996 Manual Download Page 25

resistance is less than one ohm, no problem detected at this time. If resistance is more than one ohm, 
replace harness or connector between air bag sensor and spiral cable.  

CODE 31 

1. Disconnect negative battery cable. Wait at least 90 seconds. Remove steering wheel pad. See 

STEERING WHEEL PAD & SPIRAL CABLE

 under REMOVAL & INSTALLATION. Disconnect 

passenger-side air bag connector, accessible through finish plate inside glove box. See 

Fig. 2

. Disconnect 

air bag sensor assembly connector.  

2. Turn ignition switch to ON position. Measure voltage between terminals IG2 and ACC of air bag sensor 

assembly and ground. If voltage is less than 16 Volts, go to next step. If voltage is more than 16 volts, 
check battery and charging system.  

3. Clear malfunction code. Turn ignition switch to LOCK position. Wait at least 20 seconds. Turn ignition 

switch to ACC or ON position. Wait at least 20 seconds. Repeat these steps at least 5 times. Using 
Diagnosis Wire (09843-18020), connect terminals Tc and E1 of DLC1. Check DTC. If CODE 31 is 
output, replace air bag sensor assembly. If CODE 31 is not output, check for intermittent fault. See 

AIR 

BAG WARNING LIGHT INTERMITTENT

 under DIAGNOSIS.  

CODE 54 

1. Disconnect negative battery cable. Wait at least 90 seconds. Remove steering wheel pad. See 

STEERING WHEEL PAD & SPIRAL CABLE

 under REMOVAL & INSTALLATION. Disconnect 

passenger-side air bag connector, accessible through finish plate inside glove box. See 

Fig. 2

. Disconnect 

air bag sensor assembly connector.  

2. Using a jumper wire, connect P+ and P- of air bag sensor connector. Measure resistance between 

terminals of passenger-side air bag connector. If resistance is less than one ohm, go to next step. If 
resistance is more than one ohm, replace harness or connector between air bag sensor assembly and 
passenger-side air bag assembly.  

3. Connect connector to center air bag sensor assembly. Using a jumper wire, connect P+ and P- terminals 

(on center air bag sensor assembly side of connector between center air bag sensor assembly) and 
passenger-side air bag assembly. Connect negative battery cable and wait 20 seconds. Turn ignition 
switch to ACC or ON position. Wait at least 20 seconds. Clear malfunction codes. Turn ignition switch to 
LOCK position. Wait at least 20 seconds. Turn ignition switch to ACC or ON position. Wait for at least 
20 seconds. Using Diagnosis Wire (09843-18020), check for DTC 54. If DTC 54 is output, replace air 
bag sensor assembly. If DTC 54 is not output, go to next step.  

4. Turn ignition switch to LOCK position. Disconnect negative battery cable. Wait at least 90 seconds. 

Connect passenger-side air bag assembly connector. Connect negative battery cable. Wait 2 seconds. 
Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Clear malfunction codes. Turn 
ignition switch to LOCK position. Wait at least 20 seconds. Turn ignition switch to ACC or ON position. 
Wait at least 20 seconds. Using Diagnosis Wire (09843-18020), check for DTC 54. If DTC 54 is output, 
replace passenger-side air bag assembly. If DTC 54 is not output, the malfunction is now normal. 

NOTE:

During testing, if codes other than Code 14 are displayed, disregard them.

NOTE:

During testing, if codes other than Code 54 are displayed, disregard them.

 

1996 Toyota 4Runner 

AIR BAG RESTRAINT SYSTEM 1996 ACCESSORIES/SAFETY EQUIPMENT Toyota Air Bag Restraint System

  

Microsoft 

 

Tuesday, August 18, 2009 7:33:32 PM

Page 25 

© 2005 Mitchell Repair Information Company, LLC. 

Summary of Contents for 4Runner 1996

Page 1: ...accidental air bag deployment read and carefully follow all WARNINGS and SERVICE PRECAUTIONS 1996 Toyota 4Runner AIR BAG RESTRAINT SYSTEM 1996 ACCESSORIES SAFETY EQUIPMENT Toyota Air Bag Restraint Sys...

Page 2: ...of TOYOTA MOTOR SALES U S A INC 1996 Toyota 4Runner AIR BAG RESTRAINT SYSTEM 1996 ACCESSORIES SAFETY EQUIPMENT Toyota Air Bag Restraint System Microsoft Tuesday August 18 2009 7 33 32 PM Page 2 2005 M...

Page 3: ...nsor assembly remove air bag sensor assembly and dispose of as toxic waste Never disassemble or repair system components Replace cracked dented or otherwise damaged system components Remove air bag se...

Page 4: ...spiral cable connector See Fig 3 Disconnect connector of air bag sensor assembly located forward of center console NOTE If diagnosing SRS check for diagnostic codes before disconnecting negative batte...

Page 5: ...m SYSTEM OPERATION CHECK DISPOSAL PROCEDURES WARNING Undeployed air bags contain substances that can cause illness or injury if improperly handled Disposing of undeployed components may violate federa...

Page 6: ...ABLE under REMOVAL INSTALLATION 2 Remove connector on steering wheel pad rear surface and install 2 236 6 0 mm bolts 1 38 35 mm long with washers in steering wheel pad Bolts should have a pitch of 039...

Page 7: ...ide facing upward Ensuring wire is tight separately tie left and right sides of steering wheel pad to wheel rim through lug nut holes See Fig 5 1996 Toyota 4Runner AIR BAG RESTRAINT SYSTEM 1996 ACCESS...

Page 8: ...tly and dispose of as with any general parts Off Vehicle Deployment Passenger Side 1 Before proceeding read air bag service precautions section See SERVICE PRECAUTIONS Remove the passenger side air ba...

Page 9: ...minal and Black clip to negative battery terminal Ensure no one is within 33 feet of steering wheel pad Press activation switch to deploy air bag Because of heat wait 30 minutes before handling air ba...

Page 10: ...y See SERVICE PRECAUTIONS After component replacement perform a system operational check to ensure proper system operation See SYSTEM OPERATION CHECK NOTE Disconnect air bag sensor electrical connecto...

Page 11: ...Bag Sensor Courtesy of TOYOTA MOTOR SALES U S A INC Installation To install reverse removal procedure Tighten 3 air bag sensor screws to specification See TORQUE SPECIFICATIONS Connect air bag sensor...

Page 12: ...ering wheel nut Match mark steering wheel and main shaft Remove steering wheel using puller Remove upper and lower column covers instrument lower finish panel and No 2 heater register duct 4 Disconnec...

Page 13: ...he 2 bolts securing passenger side air bag See Fig 10 Remove air bag Remove 3 bolts and pry up the 5 air bag door clips and remove the air bag door See Fig 11 3 To install reverse removal procedure Ti...

Page 14: ...esy of TOYOTA MOTOR SALES U S A INC 1996 Toyota 4Runner AIR BAG RESTRAINT SYSTEM 1996 ACCESSORIES SAFETY EQUIPMENT Toyota Air Bag Restraint System Microsoft Tuesday August 18 2009 7 33 32 PM Page 14 2...

Page 15: ...to DIAGNOSIS RETRIEVING CODES 1 Turn ignition switch to ACC or ON position Wait about 20 seconds Using Diagnosis Check Wire 09843 18020 jump terminals Tc and E1 of Data Link Connector DLC located unde...

Page 16: ...d codes will be displayed followed by higher numbered codes See SRS CODES 4 After all codes are displayed a 4 second pause will occur and codes will be repeated After code s have been identified see a...

Page 17: ...release one probe from one terminal while connecting other probe to other terminal If time interval between probings is too long codes will not clear WARNING Failure to follow air bag service precaut...

Page 18: ...ignition to ACC or ON Measure voltage from ground to terminal LA of harness side connector of air bag sensor assembly If battery voltage is present go to next step If battery voltage is not present c...

Page 19: ...t If air bag warning light comes on go to next step 2 Turn ignition to ACC or ON Measure voltage between terminals Tc and E1 of DLC See Fig 12 If battery voltage is present go to step 4 If battery vol...

Page 20: ...CATION Fig 14 Identifying Spiral Cable Upper To Passenger Side Air Bag Connector Courtesy of TOYOTA MOTOR SALES U S A INC RELEASING SHORTING BAR SPRING ACTIVATION PREVENTION NOTE To identify connector...

Page 21: ...tain a piece of paper that is the same thickness as the male terminal blade that slides under the shorting bar spring when the connector is connected See Fig 15 Fig 15 Releasing Shorting Bar Spring Co...

Page 22: ...r TESTING DIAGNOSTIC If a normal code is output replace air bag sensor assembly If warning light goes off no problem detected at this time CODE 11 1 Disconnect negative battery cable Wait at least 90...

Page 23: ...unction codes Turn ignition switch to LOCK position Wait at least 20 seconds Turn ignition switch to ACC or ON position Wait at least 20 seconds Use Diagnosis Wire 09843 18020 to connect terminals Tc...

Page 24: ...tor Measure resistance between D and D If resistance is less than one ohm go to next step If resistance is more than one ohm go to step 5 3 Connect connector to air bag sensor assembly Using a jumper...

Page 25: ...onnector If resistance is less than one ohm go to next step If resistance is more than one ohm replace harness or connector between air bag sensor assembly and passenger side air bag assembly 3 Connec...

Page 26: ...omponent Even If Air Bag Did Not Deploy Glove Compartment Door Instrument Panel Instrument Panel Reinforcement Spiral Cable Steering Wheel Wiring Harness Connectors Comments If any components are dama...

Page 27: ...AMS 1996 Toyota 4Runner AIR BAG RESTRAINT SYSTEM 1996 ACCESSORIES SAFETY EQUIPMENT Toyota Air Bag Restraint System Microsoft Tuesday August 18 2009 7 33 32 PM Page 27 2005 Mitchell Repair Information...

Page 28: ...Toyota 4Runner AIR BAG RESTRAINT SYSTEM 1996 ACCESSORIES SAFETY EQUIPMENT Toyota Air Bag Restraint System Microsoft Tuesday August 18 2009 7 33 32 PM Page 28 2005 Mitchell Repair Information Company...

Page 29: ...gram 4 Runner 1996 Toyota 4Runner AIR BAG RESTRAINT SYSTEM 1996 ACCESSORIES SAFETY EQUIPMENT Toyota Air Bag Restraint System Microsoft Tuesday August 18 2009 7 33 32 PM Page 29 2005 Mitchell Repair In...

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