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1.2 Load side 

(1) Remove the bearing outer cover of load side. (For EDM22 or less, this cover is unified unit with 

bracket.)

 

In addition, since the V ring is attached in the case of waterproof specification, remove 

the V ring. Refer to the outline drawing to identify the type of V-ring. 

  (2) Pull out the slinger of bearing outer side of load side from the shaft. Slinger is fixed to the shaft 

by screw at one position. ( Motors, to which the outer slinger is attached, are EDM31 or over) 

(3) Remove the bracket of load side. When it is removed, mark the matchmarks. As to the motors 

EDM27

EDM43 using roller bearing, pay attention since bearing outer ring also is pulled out 

together. 

(4) Pull out the bearing from the shaft by puller. (As to the detail of replacement work of bearing, 

refer to item V-2.) 

(5) After completion of disassembly, wash off the grease on the bearing and bearing cover, etc. by 

clean washing oil. (This work is unnecessary for the shielded bearing.) 

(6) Fill the cleaned bearing or replaced bearing with grease, turning the outer ring. 
Fill the bearing cover with grease of about 1/2 to 1/3 of the capacity. (This work is unnecessary for 

the shielded bearing.) 

(7)  Carry  out  assembly  work  under  reversed  procedure  of  disassembly  procedure.  Align 

matchmarks  marked  at  the  time  of  disassembly  and  tighten  the  bolts  of  diagonal  positions 
alternately in order to avoid uneven tightening.

 

Apply grease (Three bond TB1805 spray type) to 

the lip of V ring. 

(8) After assembling, rotate the shaft manually to confirm smooth rotation. 
 
[Note] 
1) Giving the impact to the pulse oscillator will cause trouble. Never hit it with hammer, etc. Since 

clearance fit is adopted for engaging of pulse oscillator rotor and shaft, they can be pulled out 
manually. 

2) Even for the cases of removing and re-mounting of pulse oscillator at the times of replacement, 

etc.  of  bearing  or  pulse  oscillator,  setscrew  position  for  fixing  the  pulse  oscillator  rotor  is 
determined to make that the magnetic pole position detection of the rotor of motor is same. As 
shown in Detail of A-A Cross Section of Fig. 9 of Page 12, when one of 2 positions of setscrew M4 
is  coincided  with  flat  cut  position  of  motor  shaft  (one  position  of  motor  shaft,  where  setscrew 
contacts, is flat surface), mount the other setscrew arranging that it surely comes to the position 
turned 90° to counterclockwise seen from the non-load side shaft end (position where motor shaft 
is not cut flatly). 
As to motors EDM31 or over, the part where pulse oscillator rotor is inserted, is an insulated short 
shaft.  When  this  insulated  short  shaft  is  removed  from  motor  shaft,  be  sure  to  mark  the 
matchmarks. (After mounting, confirm that the direction of keyway position of output shaft of 
motor shaft and flat cut position of insulated short shaft is same.) 

Summary of Contents for EDM series

Page 1: ...INSTRUCTION MANUAL Permanent magnet type synchronous motor Series...

Page 2: ......

Page 3: ...r powering 7 III Maintenance checking 8 1 Daily checking 8 2 Periodical checking 8 3 Bearing and lubrication 8 4 Checking of accessories 10 5 Service life of main accessory parts 10 IV Preparation for...

Page 4: ...sified to Danger and Caution Danger In case of error in operation dangerous situation may occur and it could result in death or serious injury Caution In case of error in operation dangerous situation...

Page 5: ...ling by user is out of range of our guarantee we are not responsible for it Do not put obstacles in front of motor name plate in order for operator to see it at any time Do not remove the name plate T...

Page 6: ...rn When error occurred stop operation immediately Otherwise that could result in electric shock injury fire etc Maintenance inspection At the time of measurement of insulation resistance do not touch...

Page 7: ...of cooling fan of the motor and the wall should be 20cm or more for EDM13 EDM31 and 30cm or more for EDM35 EDM68 3 Place with less humidity 4 Place with less dust If dust is accumulated on the fins of...

Page 8: ...ideal installation 2 In case of flexible coupling 1 Mark the matchmarks on the outer surface of coupling 2 In order to rotate the couplings together connect couplings of the counterpart machine and o...

Page 9: ...applied will be the value found by the following formula 0 016 Ls 2 Calculation formula Step 1 How to find belt contact angle small pulley side Formula 1 Formula 1 180 2 sin 1 Step 2 How to find initi...

Page 10: ...This matter should be taken into consideration when pulley diameter is determined The belt tension differs depending on the kind of belt however the radial load imposed on the motor shaft should be le...

Page 11: ...shown in Fig 6 Caution If electromagnetic brake and main power supply circuit are connected erroneously with terminals of ptc thermistor terminals MG1 MG2 temperature sensing element terminals T1 T2 T...

Page 12: ...equivalent Cable clamp MS3057 12A product of Japan Aviation Electronics Industry Limited or equivalent 2 As to the shielded cable N ground that of the motor side only 3 Never carry out the measuremen...

Page 13: ...tion type motors the bearing portion is filled with grease before shipment However if they are not used for more than 6 months after arrival at the site the grease must be replenished soon after start...

Page 14: ...f ventilation 4 Measurement of vibration 5 Looseness of tightening nuts 6 Condition of direct connection of coupling and belt tension 7 Cleaning of individual part 8 Checking of power supply condition...

Page 15: ...V EDM2771V NU313 33 3400 4200 5400 6312ZZ EDM2772V EDM2781V NU316 47 3000 3700 4800 6312ZZ EDM3141V NU316 47 3000 3700 4800 6315ZZ EDM3151V EDM3161V EDM3541V NU320 72 2600 3200 4200 6315ZZ EDM3551V ED...

Page 16: ...ce life limit It differs depending on the service environment conditions and therefore carry out checking or replacement of parts making the undermentioned service life limit as a criterion 5 1 As to...

Page 17: ...otor for 2 years or longer pay attention whether abnormal sound is heard from bearing during trial operation If it is heard replace the bearing Grease replenishment type Replenish the quantity shown o...

Page 18: ...ith the terminals in the terminal box 4 Remove the connection part of pulse oscillator output cable connector at upper part of fan cover 1 1 Non load side 1 Remove pulse oscillator output cable connec...

Page 19: ...the insulated short shaft this shaft is attached to EDM31 or over and not attached to EDM27 or less of which shaft is unified type with motor shaft of non load side shaft end When that short shaft is...

Page 20: ...shaft manually to confirm smooth rotation Table 6 V ring type on the non load side Only motors with an oscillator Type of motor Type of break Type of V ring EDM1311V EDM3541V None None EDM3551V EDM685...

Page 21: ...ly and tighten the bolts of diagonal positions alternately in order to avoid uneven tightening Apply grease Three bond TB1805 spray type to the lip of V ring 8 After assembling rotate the shaft manual...

Page 22: ...imilar to the bearing make shrink fit of inside slinger to the shaft referring item 4 4 Heat the ball bearing or roller bearing inner ring in oil thermostatic oven or by induction heater to about 80 C...

Page 23: ...EDM22 or less 16 Pulse oscillator 17 Pulse oscillator output cable connector 18 Fan cover Table 8 No Name 1 Shaft 2 Load side bearing outer cover 3 Load side roller bearing 4 Load side bearing inner...

Page 24: ...or 20 Fan cover Fig 19 Structural sectioned drawing of 21 Grease reservoir EDM3551V EDM54 22 Slip ring 23 Earth brush 24 V ring Table10 No Name 1 Shaft 2 Load side bearing outer cover 3 Load side ball...

Page 25: ...diameter Excessivetensionofbelt Makeproperbelttension Loadpointtooawayfrommotor Putloadpointnearerthemotor Large pulley impedes cooling air of motor Provideventholeforpulley Others Dustonrotatingporti...

Page 26: ...acewaytrack Carelesshandling dropping etc Carelessassembling Investigationofworkingconditionswhen handlingorassembling Carefulhandling Correctassembling Damaged cage Damage Biasedwear Wearofpocketport...

Page 27: ...originated in something other than the delivered product When the problem was caused by modification performed without the prior approval of Toyo Denki When the problem was caused by repair or modifi...

Page 28: ...4 16 Yaesu Chuo ku Tokyo Japan ZIP CODE 103 0028 TEL 81 3 5202 8133 FAX 81 3 5202 8150 A part of specification and dimension is subject to change without notification in advance because of improvemen...

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