Town & Country Fireplaces TCWS.54CE SERIES C Installation And Operating Instructions Manual Download

Page: 10 / 40

Each Kit Contains:

Item

Part #

Description

Qty.

5049.9912

SCREW, WAFER #8 x 1/2

Pkg

8293.4

STUD, SIDES 55” L

8293.2

STUD, OUTER SIDES 55” L

8293

STUD, UPPER/LOWER

37 5/8” L

8293.6

INNER CROSS BRACE

56 5/8” L

8293.8

STUD, CENTER 25” L

8293.9

LOWER CROSS BRACE

56 5/8” L

8294.2

NON-COMBUSTIBLE BOARD

TOP/BOTTOM 12 x 22 3/4”

8294.3

NON-COMBUSTIBLE BOARD

CENTER TOP/BTM 12 x 26 3/4”

8294.4

NON-COMBUSTIBLE BOARD

SIDES 9 5/8 x 17 7/8”

5049.993

SCREW, DRYWALL 1 1/4”

Pkg

TCWS.54FRKIT

TCWS.54CE 110110-40

Steel Stud Framing Kit

Summary of Contents for TCWS.54CE SERIES C

Page 1: ...ll the fire department Donotstoreorusegasolineorotherflammable vapors and liquids in the vicinity of this or any other appliance Thisappliancemaybeinstalledin anaftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes Thisapplianceisonlyforusewiththetypeofgas indicated on the rating plate This appliance is not convertible for use with other gase...

Page 2: ...g 16 Wall Termination Venting 16 Roof Termination Venting Chart 17 Vent Terminal Clearance 20 Vent Pipe Sealant 21 Vent Restrictor Adjustment 22 Firebox Panels Installation 23 Finishing Touch Trim Kit Instructions 24 Lighting Instructions 25 First Fire 25 Maestro Control System 26 Remote Control Initial Setup 26 Maestro Control System Operation 27 Maintenance 30 TCWS 54CE Replacement Parts 31 Repl...

Page 3: ...e located out of traffic and away from furniture and draperies Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Clothing or other flammable material should not be placed on or near the appliance Any grill panel or do...

Page 4: ...ne with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless upon inspection the ...

Page 5: ... Adjacent side wall 4 in 102 mm Ceiling to appliance 24 in 610 mm Mantel to appliance See Figure 2 Maximum Mantel extension See Figure 2 Mantel support 4 in 102 mm Vertical vent pipe 1 3 4 in 45 mm Fig 1 Fig 2 MAY USE COMBUSTIBLE FACING MATERIAL IN THIS AREA NON COMBUSTIBLE FINISH MATERIAL SEE FIG 7 NON COMBUSTIBLE ZONE DO NOT INSTALL ANY COMBUSTIBLE MATE RIAL ELECTRICAL WIRING OR GAS PLUMBING IN ...

Page 6: ...all Trim Kit if required TIP To ensure glass is properly latched grasp the top left and right sides of the glass frame under moderate pressure it should pull forward and return to original position evenly on both sides Fig 5a The Town Country Fireplace installation and venting must conform to the current CAN CGA B149 installation code in Canada or the current National Fuel Gas Code ANSI Z223 1 in ...

Page 7: ...ion of vent system and where gas supply piping may be plumbed Various installations are possible such as into an existing wall a corner a built in wall or a wall projection Fig 7 Due to high temperatures do not locate this fireplace in areas of high traffic or near furniture or draperies The minimum clearances from the fireplace to combustible surfaces must be adhered to and are shown in Fig 2 and...

Page 8: ...d the fireplace standoffs using conventional lumber Consult local building codes for specific requirements Due to high temperatures non combustible board is supplied with the fireplace and must be used to sheet in the front of the fireplace extending 12 below 12 above and 9 5 8 to the side of the framing edge bars Fig 9 Standard sheetrock dry wall may be used beyond this If the backer board is not...

Page 9: ...ded that top sections ofboardsuppliedwithframingkit bereplacedwithasinglesheetof non combustibleboard Tapedand mudded joints may crack due to the elevated temperatures FULL SHEET OF A NON COMBUSTIBLE MATERIAL NOT INCLUDED IN KIT Fig 9A Fig 9 Fig 10 Fig 11 non combustible material must extend 12 above and 4 1 2 to the sides of the framing edges NON COMBUSTIBLE BOARD NOTE Fireplace should be in its ...

Page 10: ...OWER 37 5 8 L 4 5 8293 6 INNER CROSS BRACE 56 5 8 L 1 6 8293 8 STUD CENTER 25 L 3 7 8293 9 LOWER CROSS BRACE 56 5 8 L 1 8 8294 2 NON COMBUSTIBLE BOARD TOP BOTTOM 12 x 22 3 4 4 9 8294 3 NON COMBUSTIBLE BOARD CENTER TOP BTM 12 x 26 3 4 2 10 8294 4 NON COMBUSTIBLE BOARD SIDES 9 5 8 x 17 7 8 2 11 5049 993 SCREW DRYWALL 1 1 4 Pkg 30 TCWS 54FRKIT 10 TCWS 54CE 110110 40 Steel Stud Framing Kit ...

Page 11: ...e up Attach 5 to 6 and 2 Attach 7 to 2 using 1 screw through the top and 1 screw through the side at each end Place 2 remaining pieces of 4 together at the bottom of the framing kit in the same manner as the top screw them together and attach to the inner steel studs Turn the framing kit over and secure all studs from the back 2 2 3 3 4 4 4 4 5 6 6 6 7 FRONT VIEW slightly angled SCREW THROUGH 3 LA...

Page 12: ...re place under ANY circumstance Fig 15b 2 Attach the Assembled Frame to the Unit Attach the framing kit to the unit Fig 13 Align the assembled frame to the unit framing brackets Fig 14 Attach at the fastening points through the access holes in the outer side studs 3 3 Secure to Existing Framing Bend out the tabs 90 degrees before inserting the unit into its framed housing Fig 14 Secure the frame a...

Page 13: ...ab Lift the heat shield and locate on the screw above the opening Fig 17 18 NOTE The flex lines may have to be pushed down to allow the shield to be lowered enough to clear the top tab 5 Connect a 110 V AC electrical supply to the outlet installed inside the control box Fig 19 6 Connect the gas supply to the valve Fig 19 7 Plug the A C adaptor into the outlet Fig 19 8 Attach the electrical box for...

Page 14: ...alltheremainingscrewsintheaccess panel and tighten 21 Remove the pressure gauge and the extension test fitting and thread the pressure test port plug into the pressure test port Thread sealant is required on the threads Refer to Burner installation manual 22 Turn the fireplace on and verify that the connections are tight Standing Pilot Function Only for use where permitted The control system on th...

Page 15: ... local and or national building codes before proceeding Gas supply line access holes are located at the top and left sides of the Control Box Gas valve inlet accepts a 3 8 N P T fitting Correct gas line diameter must be used to assure proper operation and pressure The fireplace has an input rate of 61 000 BTU HR on both Natural Gas and Propane It is essential that a union or flanged connection be ...

Page 16: ...in Fig 31 NOTE Optional Power Vent TCVT WSPVB1 requires different venting Please refer to Power Vent manual Various combinations of vent runs may be used Refer to Fig 26 for details For optimum performance and flame appearance keep the vent length to a minimum and limit the number ofelbows Connectionsbetweeneachventsystemcomponentmustbetightlyjoined secured with sheet metal screws and sealed with ...

Page 17: ...h to a minimum and limit the number of elbows Connections between each vent system component must be tightly joined secured with sheet metal screws and sealed CAUTION Under no condition should combustible material be closer than 1 3 4 inches from any part of the vent pipe Only 45º elbows can be used in this vent system Maximum number of elbows is 2 Fig 26 17 TCWS 54CE 110110 40 Roof Termination Ve...

Page 18: ...ally after the vent pipe is in place install a storm collar on top of the shield This will prevent loose insulation from falling into the area between the vent pipe and the shield Vent Pipe 1 Install the first section of vent pipe into the collar on top of the fireplace Secure in place with screws and seal with ap proved HighTemperature self adhesive aluminium tape provided 2 Continue adding vent ...

Page 19: ...llar for a snug fit Apply a thick horizontal ring of mastic around the pipe at top of the storm collar Fig 29 3 Lower the roof vent terminal cap over the vent pipe and secure in place with screws provided Fig 29 Seal screw heads and joint with caulking to prevent any moisture entering the venting system Fig 29 VERTICAL TERMINATION CAP TCVT 9365 FLASHING STORM COLLAR TC42 90665 MASTIC Note Adjustab...

Page 20: ... Steep TCVT 811FLSTP or any flashing that fits 11 pipe VENT TERMINAL MINIMUM CLEARANCES TO ADJACENT STRUCTURES Fig 30 Fig 31 Minimum clearances to the vent terminal must be maintained as shown in figure 33 34 Measure clearances to the nearest edge of termina tion hood NOTE Vent terminal must not be recessed NOTE LOCAL CODES OR REGULATIONS MAY REQUIRE DIFFERENT CLEARANCES Terminal to Sloped Roof Pi...

Page 21: ...d High Temperature self adhesive aluminium tape provided Wrap the tape completely around the joint and press firmly in place Inner pipe does not need to be sealed APPROVED HIGH TEMP SELF ADHESIVE TAPE SUPPLIED VENT PIPE Fig 32 21 TCWS 54CE 110110 40 Vent Pipe Sealant ...

Page 22: ...nfiguration of your installation Restrictor positions are based upon lab tests The ideal position may vary slightly with installation Restrictor position is too closed if the flame has the following characteristics Flame is excessively tall and lifting Flame lacks movement Flame soots Restrictor position is too open if the flame has the following characteristics Flame height is low Flame has exces...

Page 23: ...he firebox Position the top of the panel against the side of the unit inserting the top panel tab into the slot at the top of the side panel and slide the bottom into position Fig 38 NOTE Notch at bottom of side panel faces to front of unit NOTE Install gas pilot tubes prior to right panel installation 5 Repeat step 4 for the other side panel NOTE Install burner now 6 Place the front panel on the ...

Page 24: ...bottom rails 3 Attach the side rails Even the ends up with the door frame 4 Attach the top and bottom rails and adjust so mitres are even at the corners 5 Place TC magnetic logo in bottom right corner Larger Magnets Top or bottom rail Side rails 24 TCWS 54CE 110110 40 Finishing Touch Trim Kit Instructions ...

Page 25: ... use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance to replace any part of the control system any gas control which has been under water 310106 5051 173 5 TC30 Hot while in operation Do not touch Severe burns may result Keep children clothing furniture gasoline and other liquids having flammable vapours away Keep burner and ...

Page 26: ...n again The handset is now synchronized with the fireplace Initial Settings Time and temperature 1 Press and hold the A1 and A2 buttons at the same time until the temperature symbol flashes Fig 42 2 Use the up and down arrows to set pre ferred temperature units F or C 3 Press OK and the hour value will start to flash 4 Use the up and down arrows to set the hour value 5 Press OK and the minute valu...

Page 27: ...he center button on the remote control can be used to turn the fireplace ON and OFF With the fireplace off press the center button to turn it on The MAN and flame icons will be displayed on the screen A second push will turn it off The MAN and flame icons will disappear from the screen When the fireplace is on the up and down buttons located above and below the center button are used to modulate t...

Page 28: ...eekday ON time Fig 48 2 Use the up and down buttons to change the time to the desired ON time 3 BypressingtheOKbutton theP1weekday OFF time will flash Fig 48 4 Use the up and down buttons to set the desired OFF time 5 Press the OK button and the P2 weekday ON time will flash 6 Repeat the process to set the P2 weekday P1 weekend and P2 weekend programs 7 When the P2 OFF time is set and the OK butto...

Page 29: ... and hold the thermostat button on the lower right hand side of the hand held remote for 5 seconds Fig 51 The temperature icon on the display will flash Fig 52 3 While the temperature icon is flashing use the up and down arrows to set the temperature to the desired setting 4 Once the desired setting is reached press the OK button If the OK button is not pressed the icon will continue to flash for ...

Page 30: ...install glass retaining clips Annual Inspection a Remove glass panel and pebble assemblies Inspect pebble and burner assemblies for sootbuildup Ifexcessivebuildupofsootispresent haveaqualifiedservicepersoninspect and adjust unit for proper combustion Clean logs and burner with a brush or vacuum cleaner paying close attention to burner ports Replace ember material if needed b Check the pilot system...

Page 31: ...LY 2 1b CONTROL BOX 2a REPLACEMENT GLASS c w gasket 2b GLASS FRAME GLASS GASKET KIT not shown GLASS RETAINER not shown 3a STEEL STUDS 3b NON COMBUSTIBLE BOARD 2 FRAME GLASS ASSEMBLY 2a REPLACEMENT GLASS c w gasket 2b GLASS FRAME GLASS GASKET KIT not shown GLASS RETAINER not shown 3 FRAMING KIT 3a STEEL STUDS 3b NON COMBUSTIBLE BOARD 4 PANEL SETS 4a PANEL FRONT BASE 4b PANEL LEFT SIDE 4c PANEL UPPE...

Page 32: ...LE 1f WIRING HARNESS 1g IGNITION SENSOR WIRES 1h PRESSURE TEST ASSEMBLY 1i AC ADAPTOR 1j TC36ST PLATE A 1k TC36ST PLATE B 1l WING NUTS 2 1m MINIMUM RATE SCREW NG 2a INLET PLATE 2b INLET PLATE GASKET 2c ELEC BULKHEAD GASKET 2d 1 2 BULKHEAD FITTING 2e 1 4 BULKHEAD FITTING 2f ELEC BULKHEAD FITTING 2 BULKHEAD ASSEMBLY KIT 2a INLET PLATE 2b INLET PLATE GASKET 2c ELEC BULKHEAD GASKET 2d 1 2 BULKHEAD FIT...

Page 33: ...Black 120 Volt Common wire White 1 4 Male Connector 1 4 Male Connector 1 4 Male Connector 1 4 Male Connector 1 4 Female Connector 1 4 Female Connector 1 4 Female Connector 1 4 Female Connector Wiring the Power Vent Kit provided by Town Country Communication wires Main Pilot Low pressure side egnarO egnarO Pressure switch wire Supplied Power Vent switch wire Supplied kcalB kcalB STANDARD AWG 14 2 W...

Page 34: ...16 1 2 9 VERTICAL TERMINATION CAP TCVT 9365 ROOF SUPPORT BRACKET TCVT 93915 STORM COLLAR TC42 90665 CEILING FIRESTOP TCVT THIMA Fig 55 34 TCWS 54CE 110110 40 TCVT RTA Roof Termination Kit ...

Page 35: ...4 5 11 9 1 2 10 15 16 12 9 16 13 1 8 11 1 8 TCVT 811X12ADJ TCVT 811XLB45 TCVT 811X _ _ 12 Pipe 10 1 4 18 Pipe 16 1 4 24 Pipe 22 1 4 48 Pipe 46 1 4 Fig 56 35 TCWS 54CE 110110 40 Vent Pipe Dimensions ...

Page 36: ... Pipe 44 1 16 43 1 2 Adding an adjustable section to pipe will increase offset by 2 1 8 to 6 3 4 Adding an adjustable section to pipe will increase offset by 2 1 8 to 6 3 4 A B C 12 Pipe 13 7 16 23 1 4 18 Pipe 17 9 16 27 5 8 24 Pipe 21 7 8 31 3 4 48 Pipe 38 3 4 44 7 8 Fig 57 36 TCWS 54CE 110110 40 Vent Offset Chart ...

Page 37: ...e burner tray and removed NOTE The right hand side rock cluster may need to be removed to prevent damage while working through the access hole Covering the sand with paper or cardboard will also minimize disturbance during the servicing proccess 5 The access panel is now visible Fig 61 and can be removed as described on Pg 13 6 Reassemble in reverse order WARNING Thecontrolboxshield access panelan...

Page 38: ...38 TCWS 54CE 110110 40 ...

Page 39: ...fety Label is located on a plate found in a slot between the left hand side lintel and the left hand side window frame This plate is attached to the lintel with a cable 39 TCWS 54CE 110110 40 Safety Label Location ...

Page 40: ...Technical support 1 250 748 1184 Web site www townandcountryfireplaces net 2975 Allenby Rd Duncan BC V9L 6V8 Printed in Canada ...

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Town & Country Fireplaces TCWS.54CE SERIES C, Installation And Operating Instructions Manual

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