Town & Country Fireplaces TC54 SERIES DMODULAR Installation And Operating Instructions Manual Download Page 37 | Manualshive

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5056.42562

1i

1g

1j

1a

1h

1f

2a

2d

2e

2b

2c

#2

#1

1c

1b

3

4

1e

1d

2f

(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)

ITEM .......DESCRIPTION ................................................. PART NO.

#1 ......... CONTROL ASSEMBLY KIT ....................TCCV.95755-B

#2 ......... BULKHEAD ASSEMBLY KIT ................. ......TCRP.8133

#3 ......... COMMUNICATION CABLE KIT .............. .......5062.98-A

ITEM .......DESCRIPTION ............................................PART NO.

#4 ......... TEST FITTING ......................................... ....5019.104

#5..........WALL SWITCH ASSSEMBLY KIT ...........TCRP.WSA

#6..........REMOTE TRANSMITTER......................TCRP.500307

KIT CONTENTS:

Fig. #65

Replacement Parts – Control System

#1.... CONTROL ASSEMBLY KIT

1a VALVE c/w FITTINGS

1b 1/4" FLEX TUBE

1c 1/2" FLEX TUBE

1d CONTROL MOUNTING BRACKET

1e IGNITION MODULE

1f

WIRING HARNESS

1g TRANSFORMER

1h PRESSURE TEST ASSEMBLY

1i

REGULATOR BOARD

1j

PRESSURE SWITCH

#2.... BULKHEAD ASSEMBLY KIT

2a INLET PLATE

2b INLET PLATE GASKET

2c ELEC BULKHEAD GASKET

2d 1/2" BULKHEAD FITTING

2e 1/4" BULKHEAD FITTING

2f

ELEC BULKHEAD FITTING

#3.... CABLE COMMUNICATION KIT

#4.... TEST FITTING

#5.... WALL SWITCH ASSEMBLY KIT

(not shown)

#6.... REMOTE TRANSMITTER

(not shown)

PARK AVE. BEIGE HERRINGBONE2 ...................................TCPN.54PAC2
MOUNT VERNON RED BRICK2 .......................................... TCPN.54VRC2
MANHATTAN STACKED BRICK2 .........................................TCPN.54MNC2
BLACK PORCELAIN .................................................................TCPN.774.C
COFFEE BEAN BROWN PORCELAIN ................................TCPN.774CB.C
COPPER PORCELAIN ............................................................TCPN.774CU
TITANIUM PORCELAIN .............................................................TCPN.774TI
MILAN LIGHT PLASTER ..................................................... TCPN.54MILC2

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TC54_D 030615-40

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Summary of Contents for TC54 SERIES DMODULAR

Page 1: ...call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Donotstoreorusegasolineorotherflammable vapors and liquids in the vicinity of this or any other appliance This appliance may be installed in an aftermarket permanentlylocated manufacturedhome USAonly or mobile home where not prohibited by local codes...

Page 2: ...ination Venting 18 Roof Termination Venting Chart 19 Vent Terminal Clearance 22 Vent Restrictor Adjustment 23 Roof Termination Kit 24 Vent Pipe Dimensions 25 Vent Offset Chart 25 Firebox Panels Installation 26 Finishing Touch Trim Kit Instructions 27 Lighting Instructions 28 First Fire 29 Special Operator Note 29 Remote Control Operation 29 Maintenance 35 Replacement Parts 36 Replacement Parts Con...

Page 3: ...away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Toddlers young children and others may be susceptible to accidental contact burns A physical barrier is recommended if there are at risk individuals in the house To restrict access to a fireplace or stove install an adjustable safety gate to keep toddlers young chi...

Page 4: ...ly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless upon inspect...

Page 5: ...aximum Mantel extension See Fig 2 Mantel support 4 in 102 mm Vertical vent pipe 1 3 4 in 45 mm Horizontal Vent pipe Top sides and bottom 1 3 4 in 45 mm Fig 3 24 4 MANTEL ADJACENT WALL OR MANTEL SUPPORT CEILING A 18 DEEP 2 THICK NON COMBUSTIBLE HEARTH MUST BE PLACED IN FRONT OF THE FULL WIDTH OF THE GLASS Fig 1 Fig 2 MAY USE COMBUSTIBLE FACING MATERIAL IN THIS AREA NON COMBUSTIBLE FINISH MATERIAL S...

Page 6: ... that are operated by a one piece latch handle 1 Remove safety barrier screen Fig 4 by prying the top portion of the screen toward you then lift the screen from its tabs inset located at the base of the window frame 2 Remove the TC Finishing Touch Trim Kit from the window frame If installed 3 Using a screwdriver Fig 5 or other similar object push against the notch in the top of the latch and grab ...

Page 7: ...ystem and where gas supply piping may be plumbed Various installations are possible such as into an existing wall a corner a built in wall or a wall projection Fig 9 Due to high temperatures do not locate this fireplace in areas of high traffic or near furniture or draperies The minimum clearances from the fireplace to combustible surfaces must be adhered to and are shown in Fig 2 and Fig 3 Fig 8 ...

Page 8: ...l building codes for specific requirements Due to high temperatures non combustible backer board such as cement board or its equivalent must be used to sheet in the front of the fireplace extending 18 3 4 above and 5 to the side of the framing edge bars Fig 11 Standard sheet rock dry wall may be used beyond this If the backer board is not to be finished with other non combustible material such as ...

Page 9: ...ETAIL STEEL STUDS NON COMBUSTIBLE MATERIAL NON COMBUSTIBLE BOARD Fig 11a NON COMBUSTIBLE BOARD IF FINISHING THE WALL ABOVE THE UNIT WITH PAINT THE FRAMING KIT SHIPPED WITH THE UNIT SHOULD BE DISCARDED USE FULL SHEETS OF CALCIUM SILICATE BOARD OR EQUIVALENT AND FULL LENGTH METAL STUDS TO FINISH AND FRAME AROUND THE UNIT CALCIUMSILICATEBOARDISAHIGHGRADE MATERIAL WITH CEMENT QUARTZ AND NATURAL MINERA...

Page 10: ... 8 x 1 2 Not shown Pkg 40 2 STUD INNER SIDES 63 3 4 L 2 3 STUD OUTER SIDES 63 3 4 L 2 4 CENTER STUD VERTICAL SHORT 19 7 16 L 3 Item Description Qty 5 STUD HEADER HORIZONTAL 58 1 4 L 1 6 STUD PLATE HORIZONTAL 1 7 BASE PLATE 5 15 16 L 2 8 FRAMING PLATE 4 10 TC54_D 030615 40 Steel Stud Framing Kit ...

Page 11: ...provided 2 Attach Side Studs Legs Lay the inner vertical side stud 2 so that it s top end aligns with the 2nd set of screwholesofthehorizontalheaderstud 5 The side stud should attach to and be perpendicular to the short plate stud end 6 Fasten with the screws provided Fasten the vertical outer side studs 3 to the ends of the header stud 5 Position the base plate 7 at the bottom of the inner and ou...

Page 12: ...aftey barrier screen 3 Remove the window trim Fig 17 4 Loosen the securing bolts in the upper and lower corners on each side of the lintel and remove the lintel Rotate the assembly to have the desired edge away from the fireplace Fig 18 5 Thelintelassemblycanthenbeadjusted to align flush with your facing material by sliding in or out approximately 1 6 Tighten the securing bolts Fig 18 7 Re attach ...

Page 13: ...pth of the fireplace HEARTH EXTENSION WINDOW FRAME WINDOW TRACK SUB FLOOR See Caution Fig 20 Hearth Extension ax 4 1 2 13 TC54_D 030615 40 This fireplace may be recessed up to a maximum depth of 4 from the screen this recess must be constructed from non combustible material The space between the outside lintels and the firebox must be completely free of any debris and the window with trim fitted m...

Page 14: ...e wall switch to the framing in the desired location Figs 24 25 40 ft is supplied with fireplace Fig 22 6 Route the wall switch control cable supplied as required to the wall switch Fig 25 7 Attach one end of the wall switch control cable to the wall control Fig 25 and the other end to the interface board Fig 23 8 Insert the 4 supplied AA batteries into the battery pack of the wall switch Fig 26 9...

Page 15: ...rogrammed 5 The toggle on the wall switch must be kept in the REMOTE position in order to use the remote control unit The NV PV Natural Vent Power Vent switch Fig 27 on the interface board Fig 23 is set according to which type of evacuating vent system is present If the fireplace is vented without the assistance of a power vent the switch should be set to NV If using a power vent PV should be sele...

Page 16: ...r until a new command has been received Fig 28 Fig 29 The home automation feature supplied with this fireplace is capable of controlling the flame and light on off function with the use of a dry contact relay common to home automation systems Furthermore the flame and light level may be modulated from high to low using the 0 10 volt analog output available on most home automation systems Fig 29 sh...

Page 17: ...codes before proceeding Gas supply line access holes are located at the top and left sides of the Control Box Gas valve inlet accepts a 3 8 N P T fitting Correct gas line diameter must be used to assure proper operation and pressure NOTE Asedimenttrap aspernationalfuelgascode mustbeinstalledinthegas supplylinenomorethan6feetfromthegascontrolvalvetominimizethepossibility ofanyloosescaleordirtwithin...

Page 18: ...h TCVT 811X18 24 Pipe Length TCVT 811X24 48 Pipe Length TCVT 811X48 12 Adjustable Pipe Length TCVT 811X12ADJ 45 Elbow TCVT 811XLB45 Wall Offset Support TCVT 811XOS A minimum of 1 support every 4 must be used Roof Termination Kit TCVT RTA Wall Shield Ceiling Firestop TCVT THIMA Roof Flashing Adjustable TCVT 811FLADJ Roof Flashing Flat TCVT 811FLFLT Roof Flashing Steep TCVT 811FLSTP or any that fits...

Page 19: ...ions of vent runs may be used RefertoFig 32fordetails Foroptimum performance and flame appearance keep the vent length to a minimum Connections between each vent system component must be tightly joined secured with sheet metal screws and sealed MINIMUM TOTAL VENT HEIGHT WITH NATURAL GAS 10 MINIMUM TOTAL VENT HEIGHT WITH PROPANE 20 Fig 32 MINIMUM 5 OF VERTICAL PIPE REQUIRED BEFORE FIRST ELBOW 19 TC...

Page 20: ...lar on top of the shield This will prevent loose insulation from falling into the area between the vent pipe and the shield Vent Pipe 1 Install the first section of vent pipe into the collar on top of the fireplace Secureinplacewithscrewsandsealwith approved High Temperature self adhesive aluminium tape provided 2 Continueaddingventpipelengthsupand through the firestop s and through the roof The v...

Page 21: ...torm collar for a snug fit Apply a thick horizontal ring of mastic around the pipe at top of the storm collar Fig 35 3 Lower the roof vent terminal cap over the vent pipe and secure in place with screws provided Fig 35 Seal screw heads and joint with caulking to prevent any moisture entering the venting system VERTICAL TERMINATION CAP TCVT 9365 FLASHING STORM COLLAR TC42 90665 MASTIC NOTE ADJUSTAB...

Page 22: ...ay from arc bend prior to installation to ease the process Minimum clearances to the vent terminal must be maintained as shown in figure 36 37 Measure clearances to the nearest edge of termination hood NOTE Vent terminal must not be recessed NOTE LOCAL CODES OR REGULATIONS MAY REQUIRE DIFFERENT CLEARANCES Terminal to Sloped Roof Pitch Table minimum ft m Flat to 6 12 1 00 0 30 Over 6 12 to 7 12 1 2...

Page 23: ...ctor position Refer to the chart in Fig 38 for the correct position of restrictor for the vent configuration of your installation Restrictor positions are based upon lab tests The ideal position may vary slightly with installation Restrictor position is too closed if the flame has the following characteristics Flame is excessively tall and lifting Flame lacks movement Flame soots Restrictor positi...

Page 24: ...5056 42562 TCVT RTA VERTICAL TERMINATION CAP TCVT 9365 ROOF SUPPORT BRACKET TCVT 93915 STORM COLLAR TC42 90665 CEILING FIRESTOP TCVT THIMA Fig 40 24 TC54_D 030615 40 Roof Termination Kit ...

Page 25: ...PE 16 1 4 24 PIPE 22 1 4 48 PIPE 46 1 4 Fig 41 ADDING AN ADJUSTABLE SECTION TO PIPE WILL INCREASE OFFSET BY 2 1 8 TO 6 3 4 A B C 12 PIPE 13 7 16 23 1 4 18 PIPE 17 9 16 27 5 8 24 PIPE 21 7 8 31 3 4 48 PIPE 38 3 4 44 7 8 A B 16 1 16 1 1 4 6 1 8 1 1 4 Fig 42 Vent Offset Chart C 25 TC54_D 030615 40 Vent Pipe Dimensions ...

Page 26: ...tment may be necessary Adjust the angle of the bracket by hand to ensure a snug fit A Firebox Panel Set must be installed for safe operation Do not use the fireplace without panels Unpack and inspect all panels The panels need to be installed before the logs are in place Caution The Firebox Panels are very fragile and should be handled with care 1 Remove the Side Panel Retainer located on the unde...

Page 27: ... Attach the top and bottom rails and adjust so mitres are even at the corners 5 Place the magnetic Town Country logo in the bottom right corner Top or bottom rail Side rails Larger magnets Finishing Touch Trim Kit Instructions Fig 44 LEFT SIDE PANEL RIGHT SIDE PANEL REAR LOWER PANEL LEFT FRONT PANEL RIGHT FRONT PANEL REAR UPPER PANEL HERRINGBONE PANEL SET SHOWN Fig 43d 27 TC54_D 030615 40 ...

Page 28: ...the fireplace to OFF turn off all electric power to the fireplace and call your service technician or gas supplier Note Sufficient time must be allowed for air to escape from lines if the unit is being lit for the first time 4 Push the On Off switch to the fireplace Off 5 Allow sufficient length of time minimum 5 minutes for any gas in the combustion chamber to escape If you still smell gas STOP F...

Page 29: ...discomfort to some individuals It is normal for fireplaces fabricated of steel to give off some expansion and or contraction noises during the start up or cool down cycle Similar noises are found with your furnace heat exchanger or cook stove oven Remote Control Operation Blue back lit LCD display ON OFF Key THERMOSTAT Key UP DOWN Arrow Key MODE Key NOTE Fireplace may take up to 30 seconds to igni...

Page 30: ...of the receiver module device Turn off main gas supply for the appliance prior to removing or reinserting the batteries In case of remote control malfunction turn off the fireplace using the on off main switch located on the wall For installation maintenance turn off the fireplace at the on off switch located on the wall and at the fireplace power supply circuit breaker 30 TC54_D 030615 40 ...

Page 31: ... up The Proflame2 of fers the added ability to control the comfort fan speed from OFF through six 6 speeds and a remotely actuat ed auxiliary outlet and a dimmable light outlet The external batteries can provide DC power to the IFC allowing the batteries to be used only when line power is interrupted or lost and if the fireplace does not use a combus tion fan Operating Procedure Initializing the F...

Page 32: ...ontrol transmitter The remote control transmitter display will show the active icons on the screen At the same time the wall switch will activate the fireplace via the IFC module A single beep from the IFC module will confirm reception of the command Turn off the Fireplace With the fireplace ON press the ON OFF key on the remote control transmitter The remote control transmitter LCD display will o...

Page 33: ...ransmitter Operation The Smart Thermostat function adjusts the flame height in accordance to the difference between the set point and the room temperatures As the room temperature gets closer to the set point the Smart Function will modulate the flame down If the room temperature is cool the Smart Function will modulate the flame up To activate this function press the THERMOSTAT button Fig 45 unti...

Page 34: ...ed See Initialization of The System on page 31 Fig 62 Low battery icon Key Lock This function will lock the keys to avoid unsupervised operation To activate this function press the MODE and UP keys at the same time Fig 45 The lock icon will appear Fig 61 To de activate this function press the MODE and UP key at the same time Remote dimmer control Light The auxiliary function controls the AUX power...

Page 35: ...l glass retaining clips Annual Inspection a Remove glass panel and inspect the decorative burner media such as logs pebbles glass etc for soot build up If excessive build up of soot is present have a qualified service person inspect and adjust the unit for proper combustion Clean the decorative media and use a brush or vacuum cleaner to clean the burner paying close attention to the burner ports b...

Page 36: ...NEL LOWER BACK KIT CONTENTS 3 FRAMIMG KIT 3a STEEL STUDS 3b NON COMBUSTIBLE BOARD not shown 5 PORCELAIN PANEL SETS 5a PANEL LEFT SIDE 5b PANEL UPPER LOWER REAR 5c PANEL RIGHT SIDE 5d PANEL LEFT RIGHT BASE 2 FRAME GLASS ASSEMBLY 2a REPLACEMENT GLASS c w gasket PARK AVE BEIGE HERRINGBONE2 TCPN 54PAC2 MOUNT VERNON RED BRICK2 TCPN 54VRC2 MANHATTAN STACKED BRICK2 TCPN 54MNC2 BLACK PORCELAIN TCPN 774 C ...

Page 37: ...307 KIT CONTENTS Fig 65 Replacement Parts Control System 1 CONTROL ASSEMBLY KIT 1a VALVE c w FITTINGS 1b 1 4 FLEX TUBE 1c 1 2 FLEX TUBE 1d CONTROL MOUNTING BRACKET 1e IGNITION MODULE 1f WIRING HARNESS 1g TRANSFORMER 1h PRESSURE TEST ASSEMBLY 1i REGULATOR BOARD 1j PRESSURE SWITCH 2 BULKHEAD ASSEMBLY KIT 2a INLET PLATE 2b INLET PLATE GASKET 2c ELEC BULKHEAD GASKET 2d 1 2 BULKHEAD FITTING 2e 1 4 BULK...

Page 38: ...5056 42562 Fig 66 Wiring Diagram 38 TC54_D 030615 40 ...

Page 39: ...ppareil et en lui faisant face Top Back and Side Standoffs Sommet Arrière et Côté Butée 0 in 0 po 0 mm Sidewall to Appliance Du mur latéral a l appareil 4 in 4 po 102 mm Ceiling to Appliance Plafond a l appareil 24 in 24 po 610 mm Mantel to Appliance Du manteau al appareil 9 in 9 po 229 mm Maximum Mantel Extension Allongement maximum du manteau 12 in 12 po 305 mm See Installation Manual for more d...

Page 40: ...ion adaptation or translation without prior written permission is prohibited except as allowed under the copyright laws Printed in Canada For technical support please contact your retailer Web site www townandcountryfireplaces net 2975 Allenby Rd Duncan BC V9L 6V8 ...

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