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Page 55

2.5 Safety Precautions

General Information:

1. V200s has been designed and manufactured for use in an industrial environment. However, the V200
is not intended to be used for systems which may endanger human life. Consult Toshiba if you intend to
use the V200 for a special application, such as transportation machines, medical apparatus, aviation
and space systems, nuclear controls, submarine systems, etc.

2. The V200 has been manufactured under strict quality control. However, to keep safety of overall
auto- mated system, fail-safe systems should be considered outside the V200.

3. In installation, wiring, operation and maintenance of the V200s, it is assumed that the users have general
knowledge of industrial electric control systems. If this product is handled or operated improperly, electrical
shock, fire or damage to this product could result.

4. This manual has been written for users who are familiar with Programmable Controllers and industrial
control equipment. Contact Toshiba if you have any questions about this manual.

Hazard Classifications:

In this manual, the following two hazard classifications are used to explain the safety precautions.

Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices.

Even a precaution is classified as CAUTION, it may cause serious results depending on the situation. Observe all
the safety precautions described on this manual.

CAUTION

1.

Excess temperature, humidity, vibration, shocks, or dusty and corrosive gas environment

can cause electrical shock, fire or malfunction. Install and use the V200 and related
equipment in the environment described in this manual.

2.

Improper installation directions or insufficient installation can cause fire or the

units to drop. Install the V200 and related equipment in accordance with the
instructions described in this manual.

3.

Turn off power before installing or removing any units, modules, racks or terminal blocks.

Failure to do so can cause electrical shock or damage to the V200 and related equipment.

4.

Entering wire scraps or other foreign debris into to the V200 and related equipment can

cause fire or malfunction. Pay attention to prevent entering them into the V200 and
related equipment during installation and wiring.

5.

Turn off power immediately if the V200 or related equipment is emitting smoke or odor.

Operation under such situation can cause fire or electrical shock. Also unauthorized
repairing will cause fire or serious accidents. Do not attempt to repair. Contact Toshiba
for repair or replacement.

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Summary of Contents for V200 GAA242**S

Page 1: ...UM V200 E001 Programmable Logic Controllers USER S MANUAL Setup Operation CONTENTS V200 Series PLC Toshiba International Corporation ...

Page 2: ...d review Dimensions shown in the manual are in metric and or the English equivalent Toshiba International Corporation reserves the right without prior notice to update information make product changes or to discontinue any product or service identified in this publication TOSHIBA is a registered trademark of the Toshiba Corporation All other product or trade references appearing in this manual are...

Page 3: ...lectrical or mechanical modifications to this equipment without prior written consent of Toshiba International Corporation will void all warranties and may void the 3rd party CE UL CSA etc safety certifications Unauthorized modifications may also result in a safety hazard or equipment damage Contacting Toshiba s Customer Support Center Toshiba s Customer Support Center may be contacted to obtain h...

Page 4: ...Please have the following information available when contacting Toshiba International Corp about this manual Name V200 User s Manual Document UM V200 E001 Revision Rev No Date Description 0 2012 01 1 Initial Issue for V200 ...

Page 5: ...Basics 13 1 1 2 Programming Computer 14 1 2 V200 Features 15 1 3 V200 Overview 16 1 3 1 What is a V200 Series Controller 16 1 3 2 How V200 Works 18 1 4 V200 Series Specifications 26 1 4 1 Comparison between basic models GPU288 3S GPU232 3S 27 1 4 2 Comparison between basic models GPU200 3S GPU236 3S 28 1 4 3 Specification for Basic Models 29 1 4 4 Specification for Expansion Models 35 HARDWARE 53 ...

Page 6: ...tor in OIL DS 69 3 5 Creating Sample Ladder 71 CONFIGURATION 74 4 1 Configuring V200 using OIL DS 75 4 2 Tag Database 78 4 3 Input XW Output YW and Configuration MW Register Allocation 82 SPECIAL INPUT AND OUTPUT OPTIONS 85 5 1 Special I O Function Overview 86 5 2 High Speed Counter Design 87 5 3 Single Phase Speed Counter 90 5 4 Single Phase Speed Counter 91 5 5 Quadrature Bi pulse Counter 92 5 6...

Page 7: ...5 User Program 111 7 5 1 Main Program 111 7 5 2 Sub Program 1 112 7 5 3 Timer Interrupt Program 112 7 5 4 I O Interrupt Program 112 7 5 5 Subroutines 113 7 6 Programming Language 114 7 7 Program Execution Sequence 115 TROUBLESHOOTING 116 8 1 Troubleshooting Procedure 117 8 1 1 Power Supply Check 118 8 1 2 CPU Check 118 8 1 3 Program Check 118 8 1 4 Input Check 119 8 1 5 Output Check 120 8 1 6 Envi...

Page 8: ...VIII MAINTENANCE AND CHECKS 127 9 1 Precautions During Operation 128 9 2 Daily Checks 129 9 3 Periodic Checks 130 9 4 Spare Parts 131 ...

Page 9: ...L SAFETY INSTRUCTIONS INFORMATION Warning Labels Within Manual Equipment Warning Labels Preparation Installation Precautions Connection Protection Setup System Integration Precautions 3rd Party Safety Certifications ...

Page 10: ...he word DANGER The danger symbol is used to indicate an imminently hazardous situation that will result in serious injury possible severe property and equipment damage or death if the instructions are not followed WARNING The warning symbol is an exclamation mark enclosed in a triangle that precedes the word WARNING The warning symbol is used to indicate a potentially hazardous situation that can ...

Page 11: ... a lightning bolt enclosed in a triangle The electrical hazard symbol is used to indicate high voltage locations and conditions that may cause serious injury or death if the proper precautions are not observed Explosion Hazard The explosion hazard symbol is an explosion image enclosed in a triangle The explosion hazard symbol is used to indicate locations and conditions where molten exploding part...

Page 12: ...uipment DO NOT remove or cover any of the labels If the labels are damaged or if additional labels are required contact your Toshiba representative for additional labels The following are examples of the warning labels that may be found on the equipment and are there to provide useful information or to indicate an imminently hazardous situation that may result in serious injury severe property and...

Page 13: ...nt Inspection Upon receipt of the equipment inspect the packaging and equipment for shipping damage Carefully unpack the equipment and check for parts that were damaged from shipping missing parts or concealed damage If any discrepancies are discovered it should be noted with the carrier prior to accepting the shipment if possible File a claim with the carrier if necessary and immediately notify y...

Page 14: ...area 0 4 Installation Precautions Location and Ambient Requirements Adequate personnel working space and adequate illumination must be provided for adjustment inspection and maintenance of the equipment refer to NEC Article 110 34 Avoid installation in areas where vibration heat humidity dust fibers steel particles explosive corrosive mists or gases or sources of electrical noise are present The i...

Page 15: ...of NFPA 70E Electrical Safety Requirements for Employee Workplaces Conductor Routing and Grounding Use separate metal conduits for routing the input power and control circuits A separate ground cable should be run inside the conduit with the input power and control circuits DO NOT connect control terminal strip return marked CC to earth ground Always ground the unit to prevent electrical shock and...

Page 16: ... allow personnel near electrical conductors Human contact with electrical conductors can be fatal Warning signs to this effect shall be posted at or near the hazard Personal protection equipment shall be provided and used to protect employees from any hazards inherent to system operation or maintenance System Setup Requirements When using the V200 as an integral part of a larger system it is the r...

Page 17: ...integrated into the overall system that may allow the V200 to start a motor without warning Signs at the equipment installation must be posted to this effect The operating controls and system status indicators should be clearly readable and positioned where the operator can see them without obstruction Additional warnings and notifications shall be posted at the equipment installation location as ...

Page 18: ...s a requirement when controlling adjustable speed drives Failure of external or ancillary components may cause intermittent system operation i e the system may start the motor without warning or may not stop on command Improperly designed or improperly installed system interlocks and permissives may render a motor unable to start or stop on command Control through serial communications can fail or...

Page 19: ...y meet UL requirements The basic standards used to investigate this category are UL 508 the Standard of Safety for Industrial Control Equipment and UL Standard for Safety for Programmable Controllers V200 Programmable Logic Controllers are certified NRAG NRAG7 for use in hazardous locations RoHS Product Certification The V200 Series PLCs meet the European Directive on the Restriction of Hazardous ...

Page 20: ...Page 12 INTRODUCTION Purpose of this Manual V200 Basics Programming Computer V200 Features V200 Overview What is V200 Series Controller How V200 Works V200 Series Specifications ...

Page 21: ...nctions etc Furthermore its high speed counter functions pulse output functions and data communication functions allow its application to a wide scope of control systems What is a Project Aproject is an user created application in OIL DS Software A project contains information such as the V200 model Network Configuration ladder information etc What is a Ladder You use Ladder Logic to write your pr...

Page 22: ...2 RAM 256MB Hard Disk Space 800MB including 200MB for the NET Framework Redistributable Display 1024 x 768 High Color 16 bit Mouse Keyboard Required Minimal PC configuration for Vista DEVICE RECOMMENDED Processor 1GHz Pentium processor or equivalent processor Operating System Microsoft Windows Vista Home and Vista Business edition RAM 1GB Hard Disk Space 800MB including 200MB for the NET Framework...

Page 23: ...ndard on the V200 These functions allow the unit to be applied to the most demanding control applications Pulse output PWM output One point of variable frequency pulses max 5 kHz or variable duty pulses can be output These functions can be used to drive a stepping motor or to simulate an analog output DC input type only Removable terminal blocks The V200 is equipped with removable terminal blocks ...

Page 24: ...ical PLC features in a compact and expandable design and at the same time offer a simple to use philosophy An external powered V200 Series base model by itself can be used as a complete PLC system with optional built in I O points or the system can be expanded with the addition of up to eight I O modules The V200 can be mounted in DIN rail plate The base CPU and I O modules are connected together ...

Page 25: ...C ASD As shown above V200 base unit can be connected to OIS as well as to ASD Thus it can worked with two different protocols at a time Application Examples2 SCADA PLC OIS As shown above V200 base unit can be connected to SCADA as well as OIS ...

Page 26: ...USB ports Yes Wait till Firmware Download Flash Error and RUN led at 1 sec interval Soft restart Check for valid Ladder No Initialize serial and USB ports Yes Wait till Ladder Download Flash Error led at 1 sec interval Soft restart Check for No valid Application Initialize serial and USB ports Yes Wait till Application Download Flash Error led at 1 sec interval Soft restart A ...

Page 27: ...a Event History Initialize USB Set internal configuration according to application Base Timer 100uSec Timer 1 IO configuration and other system parameter read Configure communication channel and detect slave serial devices if master Detect the expansion modules and update Expansion module information Only at Power on Read the ladder address information Power Up Self Diagnosis Set Power On system b...

Page 28: ...oftware HOLD Hold Mode Mode check Halt Mode RUN Mode or Switch position change from Stop to RUN HALT MODE If power On System No bit is 1 Scan Local and expansion inputs Yes Turn On RUN Led Clear non retentive PLC registers Execute Power On Tasks Execute Power Up ladder Enable User Timer Interrupt Initialize digital filter constant to default 10 mSec Reset Power On system bit to 0 B ...

Page 29: ...r scan time Execute main Ladder Stop counting ladder scan time Execute First Scan operations 1 Initialize special inputs and outputs 2 Load Digital filter constant Update High speed counter registers Update local expansion and PWM outputs Feed watch dog Respond to the monitor query if any on USB Stop counting main loop scan time C ...

Page 30: ...p counting main loop scan time Set Power On system bit to 1 Main Loop Start ERROR MODE Feed Watch do g Set the state of output as per ERROR STATE OUTPUT CONDITION Local expansion and PWM Turn ON ERROR Led Turn OFF RUN Led Respond to the monitor query if any on USB Stop counting main loop scan time Main Loop Start ...

Page 31: ...Page 23 HOLD MODE Read Local and Expansion Inputs Update Local Expansion and PWM outputs Respond to the monitor query if any on USB Stop counting main loop scan time Main Loop Start ...

Page 32: ...ower Up Self Diagnosis if 1 IO Mismatch 2 CPU Watchdog reset Yes Log event in No Event History Set Error down mode flag Return Yes if 1 RTC error 2 Retentive data loss Log event in Event History No Return Return ...

Page 33: ...Page 25 Self Diagnosis if 1 IO BCC error Yes Log event in No Event History Set Error down mode flag Return Yes if 1 User watchdog error 2 Scan time over error Log event in Event History No Return Return ...

Page 34: ...ls GDI216 S 16 Input Digital Module GDO216P S 16 PNP type transistor output digital module GDO216N S 16 NPN type transistor output digital module GRO216 S 16 Relay type output digital module GDD288P S 8 Digital input 8 PNP type transistor output digital module GDD288N S 8 Digital input 8 NPN type transistor output digital module GDR288 S 8 Digital input 8 Relay type output digital module GAD208 S ...

Page 35: ...imer Registers 256 words 256 words Counter Registers 256 words 256 words Timer Devices 256 points 256 points Counter Devices 256 points 256 points HS Counter 2 HS counter inputs single 2 HS counter inputs single phase 50KHz 32 bit phase 50KHz 32 bit System Coil 100 points 100 points Communication ports 2 COM ports 2 COM ports COM1 RS232 and RS485 COM1 RS232 COM2 2 wire RS 485 COM2 2 wire RS 485 On...

Page 36: ...0 words Max 1600 words Max Timer Registers 256 words 256 words Counter Registers 256 words 256 words Timer Devices 256 points 256 points Counter Devices 256 points 256 points HS Counter 2 HS counter inputs single phase 100KHz 32 bit System Coil 100 points 100 points Communication ports 2 COM ports 2 COM ports COM1 RS232 and RS485 COM1 RS232 COM2 2 wire RS 485 COM2 2 wire RS 485 One USB port One US...

Page 37: ...nsion IO capacity 8 expansion modules Expansion Bus SPI 1 MHz Local IOs 16 8 IN 8 OUT Digital Inputs 8 Bidirectional Digital inputs 2 High Speed inputs of upto 50KHz 8 points per common Rated Input voltage 24VDC Rated Input Current Upto 5mA 20mA for High Speed I Ps Input Impedance 5 4Kohm 1 2Kohm for High Speed i ps Minimum ON voltage 9 6 VDC Maximum OFF voltage 3 6 VDC Turn ON time 10 msec Turn O...

Page 38: ...U 1 Wiring diagram for testing digital inputs Note X0 and X1 are high speed input SW1 X0 X1 X2 X3 X4 X5 X6 F L X7 C 0 1 24VDC 0 Closing Swx will turn on respective inputs Wiring for transistor type outputs Transistor type O P Y1 24VDC 24VDC LOAD Internal Circuit F Y2 L LOAD Internal Circuit 0 1 0 ...

Page 39: ...Page 31 P P N N VAC 230 VAC Wiring for output connections L1 L2 L3 F L4 L L5 0 L6 1 0 L1 to L6 are A C Load ...

Page 40: ... capacity 8 expansion modules Expansion Bus SPI 1 MHz Local IOs 32 16 IN 16 OUT Digital Inputs 16 Bidirectional Digital inputs 2 High Speed inputs of upto 50KHz 16 points per common Rated Input voltage 24VDC Rated Input Current Upto 5mA 20mA for High Speed I Ps Input Impedance 5 4Kohm 1 2Kohm for High Speed i ps Minimum ON voltage 9 6 VDC Maximum OFF voltage 3 6 VDC Turn ON time 10 msec Turn OFF t...

Page 41: ...s Timer Registers 256 words Counter Register 256 words Timer Devices 256 points System Devices 100 points Counter Devices 256 points Configuration Register 1600 Words 25600 pts Max Communication Ports 2 COM Ports COM1 RS232 RS485 COM2 2 wire RS485 1 USB For programming 1 Ethernet 10 100 MBBS For PLC communication and Configuration IO Specifications Expansion IO capacity 8 expansion modules Expansi...

Page 42: ...eed inputs of upto 50KHz 16 points per common Rated Input voltage 24VDC Rated Input Current Upto 5mA 20mA for High Speed I Ps Input Impedance 5 4Kohm 1 2Kohm for High Speed i ps Minimum ON voltage 9 6 VDC Maximum OFF voltage 3 6 VDC Turn ON time 10 msec Turn OFF time 10 msec Isolation Optically isolated from internal circuit Digital outputs 16 PNP Transistor Output Output Capacity 0 5 A for transi...

Page 43: ...hannel 5mA 24VDC Output per channel NA Input Impedance 5 4K ohm Minimum ON voltage 9 6 VDC Maximum OFF voltage 3 6 VDC Turn ON time 10 msec Turn OFF time 10 msec Isolation Digital inputs are optically isolated from the internal circuit Connection method Removable terminals 3 81mm pitch Digital outputs 0 General Mechanical Dimension 100mm X 35mm X 70mm Weight 150 gm Wiring Diagram for GDI216 S Clos...

Page 44: ... Rating Upto 80mA GDO216P S PNP Type transistor output Digital Inputs 0 Digital outputs 16 PNP type Transistor output 4 points per common Rated load 500mA max for PNP and NPN type transistor output General 100mm X 35mm X 70mm Mechanical Dimension Weight 150 gm Wiring Diagram for GDO216P S Y L 0 L 1 L 2 L 3 V1 L 4 L 5 L 6 L 7 V2 L 8 L 9 L 10 L 11 V3 L 12 L 13 L 14 L 15 V4 C ...

Page 45: ...t Rating Upto 80mA GDO216N 3S NPN Type transistor output Digital Inputs 0 Digital outputs 16 NPN type Transistor output 4 points per common Rated load 500mA max for PNP and NPN type transistor output General 100mm X 35mm X 70mm Mechanical Dimension Weight 150 gm Wiring Diagram for GDO216N S Y L 0 L 1 L 2 L 3 C1 L 4 L 5 L 6 L 7 C2 L 8 L 9 L 10 L 11 C3 L 12 L 13 L 14 L 15 C4 ...

Page 46: ... P P P P N N N N 230 VAC 230 VAC 230 VAC 230 VAC GDR216 S Relay Type output Digital Inputs 0 Digital outputs 16 Relay Form A output 4 points per common Rated load 230V 2A 30VDC 2A General 100mm X 35mm X 70mm Mechanical Dimension Weight 150 gm Wiring Diagram for GDR216 S Y L1 0 L2 1 L3 2 L4 3 C1 L5 4 L6 5 L7 6 L8 7 C2 L9 8 L10 9 L11 10 L12 11 C3 L13 12 L14 13 L15 14 L16 15 C4 L1 to L16 are A C Load...

Page 47: ... Operating Humidity 10 to 90 Non condensing Vibration 10Hz to 150Hz displacement of 0 2 mm peak 3 mutually perpendicular axes Shock 490 5 m s2 2 half sine shocks per axis on 3 mutually perpendicular axes Mechanical Dimension 100mm X 35mm X 70mm Weight 150 gm FTB Fast Transient Burst IEC61000 4 4 2 2kV Power Direct Injection 1 2KV I O Capacitive clamp Electrostatic discharge IEC61000 4 2 Level 3 El...

Page 48: ...SW2 X1 1 SW3 X2 2 SW4 X3 3 SW5 X4 4 SW6 X5 5 SW7 X6 6 SW8 X7 7 C C 24VDC Closing Swx will turn on respective inputs PWR X 0 1 2 3 4 5 6 7 C Y 0 1 2 3 C1 4 5 6 7 C2 2 Wiring diagram for output connections PWR X 0 L1 Y 1 0 2 3 L2 1 4 5 L3 2 6 7 L4 3 C C1 Y L5 4 1 2 L6 5 3 C1 L7 6 4 5 L8 7 6 7 C2 C2 L1 to L8 are A C Load ...

Page 49: ...g diagram for testing digital inputs SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 X X0 0 X1 1 X2 2 X3 3 X4 4 X5 5 X6 6 X7 7 C C 24VDC Closing Swx will turn on respective inputs 2 Wiring diagram for output connections Y L 0 L 1 L 2 L 3 V1 L 4 L 5 L 6 L 7 V2 C ...

Page 50: ...ng diagram for testing digital inputs X SW1 X0 0 SW2 X1 1 SW3 X2 2 SW4 X3 3 SW5 X4 4 SW6 X5 5 SW7 X6 6 SW8 X7 7 C C 24VDC Closing Swx will turn on respective inputs 2 Wiring diagram for output connections Y L 0 L 1 L 2 L 3 C1 L 4 L 5 L 6 L 7 C2 ...

Page 51: ...lar axes Shock 490 5 m s2 2 half sine shocks per axis on 3 mutually perpendicular axes Mechanical Dimension 100mm X 35mm X 70mm Weight 180 gm FTB Transient Burst IEC61000 4 4 2 2kV Fast Power Direct Injection 1 2KV I O Capacitive clamp Electrostatic discharge IEC61000 4 2 Level 3 Electromagnetic field IEC61000 4 3 10 V m AM modulation 80 MHz to 1 GHz RF Immunity IEC61000 4 6 10 V m AM modulation 0...

Page 52: ...AIN3 F AGND L AIN4 AGND V A AIN5 AGND 8 AIN6 0 AGND V AIN7 AGND AIN8 AGND V V V 2 Current mode connections 4 to 20 mA mA 4 to 20 mA mA PWR AIN1 AGND 4 to 20 mA mA 4 to 20 mA mA 4 to 20 mA mA AIN2 AGND AIN3 F AGND L AIN4 AGND AIN5 0 AGND 8 AIN6 0 AGND AIN7 AGND L 4 to 20 mA mA AIN8 AGND 4 to 20 mA mA 4 to 20 mA mA ...

Page 53: ...s2 2 half sine shocks per axis on 3 mutually perpendicular axes Mechanical Dimension 100mm X 35mm X 70mm Weight 180 gm FTB Transient Burst IEC61000 4 4 2 2kV Fast Power Direct Injection 1 2KV I O Capacitive clamp Electrostatic discharge IEC61000 4 2 Level 3 Electromagnetic field IEC61000 4 3 10 V m AM modulation 80 MHz to 1 GHz RF Immunity IEC61000 4 6 10 V m AM modulation 0 15MHz to 80 MHz Dumped...

Page 54: ...nnel 6 Input Channel 7 CS3 AIN3 CS4 AIN4 AGND CS5 AIN5 CS6 AIN6 AGND CS7 AIN7 CS8 AIN8 AGND AGND CS3 F AIN3 L CS4 AIN4 A AGND 0 CS5 8 AIN5 0 CS6 0 AIN6 AGND CS7 AIN7 CS8 AIN8 AGND Note CSx Current source x equals to 1 to 8 AINx Analog input x equals to 1 to 8 AGND Analog ground Analog ground for all channels is internally shorted on PCB Connect RTD PT100 as shown in the above diagram between the p...

Page 55: ...ock 490 5 m s2 2 half sine shocks per axis on 3 mutually perpendicular axes Mechanical Dimension 100mm X 35mm X 70mm Weight 180 gm FTB Fast Transient Burst IEC61000 4 4 2 2kV Power Direct Injection 1 2KV I O Capacitive clamp Electrostatic discharge IEC61000 4 2 Level 3 Electromagnetic field IEC61000 4 3 10 V m AM modulation 80 MHz to 1 GHz RF Immunity IEC61000 4 6 10 V m AM modulation 0 15MHz to 8...

Page 56: ...WR Iout Iout Iout IO1 AGND VO2 IO2 AGND VO3 IO3 AGND VO1 IO1 AGND VO2 IO2 L AGND A VO3 0 IO3 AGND VO4 0 IO4 4 AGND Iout VO4 IO4 AGND 2 Voltage Output Connection Diagram Vout Vout Vout VO1 IO1 AGND VO2 IO2 AGND VO3 IO3 PWR VO1 IO1 AGND VO2 IO2 L AGND A VO3 0 IO3 AGND VO4 0 IO4 4 AGND AGND Vout VO4 IO4 AGND ...

Page 57: ...dity 10 to 90 Non condensing Vibration 10Hz to 150Hz displacement of 0 2 mm peak 3 mutually perpendicular axes Shock 490 5 m s2 2 half sine shocks per axis on 3 mutually perpendicular axes Mechanical Dimension 100mm X 35mm X 70mm Weight 180 gm FTB Fast Transient Burst IEC61000 4 4 2 2kV Power Direct Injection 1 2KV I O Capacitive clamp Electrostatic discharge IEC61000 4 2 Level 3 Electromagnetic f...

Page 58: ...CS31 IN3 mA AGND I3 CS41 IN4 mA AGND I4 CS21 IN2 F AGND L I2 CS31 A IN3 0 AGND I3 CS41 0 IN4 2 AGND U I4 VO1 IO1 AGND VO2 IO2 mA CS IN AGND I CURRENT 2 Voltage and mV Input Connection Diagram V mV CS11 IN1 AGND PWR V mV V mV V mV I1 CS21 IN2 AGND I2 CS31 IN3 AGND I3 CS41 IN4 AGND I4 CS11 IN1 AGND I1 CS21 IN2 F AGND L I2 CS31 A IN3 0 AGND I3 CS41 0 IN4 2 AGND U I4 VO1 IO1 AGND VO2 IO2 ...

Page 59: ...ND I3 CS41 IN4 AGND I4 CS21 IN2 F AGND L I2 CS31 A IN3 0 AGND I3 CS41 0 IN4 2 AGND U I4 VO1 IO1 AGND VO2 IO2 4 Thermocouple Input Connection Diagram TC CS11 IN1 AGND I1 TC CS21 PWR CS11 IN1 IN2 AGND I1 AGND I2 TC CS31 IN3 AGND I3 TC CS41 IN4 AGND I4 CS21 IN2 F AGND L I2 CS31 A IN3 0 AGND I3 CS41 0 IN4 2 AGND U I4 VO1 IO1 AGND VO2 IO2 ...

Page 60: ...N1 AGND I1 Iout VO1 IO1 AGND VO2 IO2 CS21 IN2 F AGND L I2 CS31 A IN3 0 AGND I3 CS41 0 IN4 2 AGND U I4 VO1 IO1 AGND VO2 IO2 R 500 Ω 2 Voltage Output Connection Diagram PWR CS11 IN1 AGND I1 VO1 Vout IO1 AGND VO2 IO2 CS21 IN2 F AGND L I2 CS31 A IN3 0 AGND I3 CS41 0 IN4 2 AGND U I4 VO1 IO1 AGND VO2 IO2 R 1000 Ω ...

Page 61: ...53 HARDWARE Unpacking the Unit Managing Electrostatic Discharge CE Compliance Environmental Consideration Safety Precautions Installation Instructions Wiring Diagram Communications Ports Communication Cables ...

Page 62: ...city of body prior to handling the V200 PLC Handling the V200 PLC at a static free grounded workstation Connecting the frame ground connector of the V200 to a clean earth ground Placing the V200 in an antistatic bag during transport 2 3 CE Compliance V200 products have been tested to confirm to European CE requirements per Council Directive The European Union created these requirements to ensure c...

Page 63: ... injury Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices Even a precaution is classified as CAUTION it may cause serious results depending on the situation Observe all the safety precautions described on this manual CAUTION 1 Excess temperature humidity vibration shocks or dusty and corrosi...

Page 64: ...e the terminal covers securely on the terminal blocks when wiring has been completed 3 Operation without grounding may cause electrical shock or malfunction Connect the ground terminal on the V200s to the system ground 4 Applying excess power voltage to the V200 can cause explosion or fire Apply power of the specified ratings described in the manual 5 Improper wiring can cause fire electrical shoc...

Page 65: ... to be avoided High humidity causes condensation of water in the unit Location Considerations Care should be taken when locating equipment behind the V200 to ensure that AC power wiring PLC output modules contactors starters relays and any other source of electrical interference are located away from the V200 Particular care should be taken to locate variable speed drives and switching power suppl...

Page 66: ...Page 58 V200 PLC with DIN rail slider Front View Rear View ...

Page 67: ...on DIN rail plate FIG 1 FIG 2 FIG 3 FIG 1 Pull up the sliders provided with the V200 towards outward direction FIG 2 Rest the unit on the DIN rail plate FIG 3 Pull down the slider again so that unit can fix up with the DIN rail plate ...

Page 68: ...ctor highlighted by RED rectangle FIG 3 Single V200 PLC with locking connector FIG 4 Locking connector helps the two units V200 base or V200 expansion to hold each other properly on the DIN rail plate along with DIN rail slider Note Apart from these lockings also expansion connec tor is present to each V200 PLC User can connect V200 base to expansion unit using this connector Also user can add mor...

Page 69: ... models is as follows 1 2 3 DC DC Earth 24Vdc 2 8 Communication Ports V200 communication ports support three types of serial communication They have two communication Ports in which COM1 is multi signal port Multi Signal means COM1 port has RS232 RS422 and RS485 signal levels A V200 can simultaneously communicate on both serial ports The V200 can be programmed from a PC on either port Both ports c...

Page 70: ...with USB 2 0 specification self powered device 2 Connector used Standard USB Type B Female connector Ethernet 1 Fully compliant with IEEE 802 3 802 3u standards 2 10 100 Mbps support 3 Connector used Standard shielded RJ 45 female jack with in built speed and link activity indica tion LEDs ...

Page 71: ... Signals Pin 1 RXD 2 TXD 3 4 SG Shield 5 6 7 8 9 PC End 2 9 Communication Cables Programming cable for V200 PLCs IBM H 005 00 PC SIDE V200 SIDE 2 mtr FRONT VIEW Pin1 R H S VIEW Pin8 Left side Right side 5 1 9 6 DB9FEMALE PINOUTS 8 MODULAR CONNECTOR PINOUTS ...

Page 72: ...ge 64 BEFORE YOU BEGIN Installing OIL DS Configuration Software Starting OIL DS Configuration Software Uninstalling OIL DS Configuration Software Launching Ladder Editor Creating Sample Ladder Application ...

Page 73: ... Windows 2 Select Run and Pop up window appears Type the path for installing the Setup This will install OIL DS Configuration Setup Software 3 When you click on OK Welcome window appears on the screen Click on Next 4 Select the destination folder where setup will install the files Welcome to OIL DS Setup Wizard ...

Page 74: ...Page 66 5 Click on NEXT installation starts A dialog box indicating thestatus of progress of installation will display Installing OIL DS OIL DS is being installed ...

Page 75: ...e 67 6 A screen is displayed to inform you when installation is completed This procedure installs OIL DS Software in start menu in selected folder OIL DS has been successfully installed Click Close to exit ...

Page 76: ...l and product type that you would like to set by clicking on picture of the product in the list 7 Define the Unit Settings 8 Next step is to define Tag Database to your application 3 3 Uninstalling OIL DS Software 1 In Windows click the Start button 2 Select Programs 3 Select OIL DS 4 Select Uninstall OIL DS Following screen will display The screen will ask you for the confirmation for uninstallin...

Page 77: ...w shown welcome screen will display To launch a ladder application either choose Project New option or click on New application icon Choose V200 PLC and define Project Configuration window with the information required Click OK This will launch ladder editor to create an application as shown ...

Page 78: ...Page 70 Aladder Text Editor appears as shown below Now here you can create your ladder ...

Page 79: ... Text Editor you can create a ladder here Steps are shown below Step 1 Here in the example NO instruction is taken Define its address and name from the Instruction Properties window seen to the left side of the application window as shown in the above figure ...

Page 80: ...also directly put Output link to the last right side point of the rail This will complete the command as shown below For output command also define tag address and name from the Instruction Properties window seen to the right side of the application window Put End instruction as shown below ...

Page 81: ...Page 73 Note Do not forget to put END command whenever ladder application is over After completing ladder Compile it as shown below Or Following screen will appears if compilation is successful ...

Page 82: ...Page 74 CONFIGURATION Configuring V200 with OIL DS Tag Database Register Memory Allocation ...

Page 83: ...m it must be configured using OIL DS 1 Connect the unit to the PC 2 Power On the unit 3 Launch OIL DS software Welcome screen will appear Press New from the application window or Project New as shown below 4 This will launch Select Product window as shown below Select the product and the model from the listing ...

Page 84: ...Page 76 5 Press OK Project Configuration window will pop up as shown below ...

Page 85: ...You can define password for the project you created Point 6 You can see the information of the model selected Point 7 You can see the image of the model you selected Note Point 6 and 7 will appear with all tabs of Project Configuration docker 3 Press OK button You can see a application window listing information as Logic blocks tasks tags and Network Configuration After setting macro level paramet...

Page 86: ...zed automatically depending on the address of PLC Tag Default block size is either 1 or 16 This setting varies from PLC to PLC The attributes of existing tag can be changed by highlighting the tag making the changes and clicking the Change Tag button An existing tag can be removed from tag list by clicking on Delete Tag button Note that removal of tags is possible only if they are not used in any ...

Page 87: ...time in sec recover the communication with failed nodes for port1 the default value is 60Sec SW0019 COM2 failed node reconnect time Sec Read write Shows time in sec recover the communication with failed nodes for port1 the default value is 60Sec SW022 COM3 failed node reconnect time Sec Read write Shows time in sec recover the communication with failed nodes for port3 the default value is 60Sec S0...

Page 88: ...to set the preset values for high speed counter MW0013 MW0014 MW0015 MW0016 Count Values for high Speed Counter Read Write Preset count values of the high speed counters are stored MW0017 MW0018 MW0019 MW0020 High Speed counter control flags Read Write Control flags for high speed counters MW0021 Special output control flags Read Write Refer Special input output section MW0022 Special Output Contr...

Page 89: ...em timer coil for 0 4 sec interval Read Only Toggle at 50 duty cycle M00483 System timer coil for 0 8 sec interval Read Only Toggle at 50 duty cycle M00484 System timer coil for 1 sec interval Read Only Toggle at 50 duty cycle M00485 System timer coil for 2 sec interval Read Only Toggle at 50 duty cycle M00486 System timer coil for 4 sec interval Read Only Toggle at 50 duty cycle M00487 System tim...

Page 90: ... is connected to V200 Similarly outputs register for GRO216 S model is YWxx00 For GDR288 S model it has one XW and one YW but only 8 bits are used Other bits are not used For Analog Expansion Models Analog Inputs and Outputs in the Analog Expansion models are accessed using XW and YW registers respectively The type of input channel is configured from configuration registers MW GAD208 S Sr No Descr...

Page 91: ...1 Output Channel 1 Type Select MWxx22 R W 12 Output Channel 2 Type Select MWxx26 R W 13 Input and Output Conversion Enable MWxx30 R W 14 Reserved MWxx31 15 Reserved MWxx32 16 Reserved MWxx33 17 Reserved MWxx34 18 Reserved MWxx35 GDA204 S Sr No Description Register Type 1 Output Channel 1 Data YWxx00 R W 2 Output Channel 2 Data YWxx01 R W 3 Output Channel 3 Data YWxx02 R W 4 Output Channel 4 Data Y...

Page 92: ...n which the GAD208 S model is connected to PLC The Conversion Enable Flag should be one to start the conversion A to D or D to A Input Channel Type Value Not Defined 0 mV 0 100 mV 1 mV 0 50 mV 3 mA 0 20mA 5 mA 4 20mA 7 Voltage 0 10V 19 Voltage 1 5V 20 RTD PT 100 alpha1 9 RTD PT 100 alpha2 10 RTDPT 1000 21 Thermocouple B Type 11 Thermocouple R Type 12 Thermocouple S Type 13 Thermocouple E Type 14 T...

Page 93: ...5 SPECIAL INPUT AND OUTPUT OPTIONS Special I O Function Overview Single Phase Counter Single Phase Speed Counter Quadrature Bi pulse Counter Interrupt Input Function Pulse Output Function PWM Output Function ...

Page 94: ...time setting is 10 to 1000 ms 10 ms units 2 channels of pulse input are available The countable pulse rate is up to 50 kHz for each channel Channel 1 X000 count input Channel 2 X001 count input Quadrature bi pulse counter Counts the 2 phase pulses whose phases are shifted 90 each other Counts up when phase Aprecedes and counts down when phase B precedes The countable pulse rate is up to 5 kHz Phas...

Page 95: ...el 1 Channel 2 Count Preset Device Channel 1 Channel 2 M 320 M 328 M 322 M330 M323 M331 Single Phase Speed Counter Sampling Time Channel 1 Channel 2 Hold Value Channel 1 Channel 2 Soft Gate Device Channel 1 Channel 2 MW12 MW14 MW16 MW17 MW18 MW19 M 320 M 328 Quadrature Bi Pulse Comparison Value1 Comparison Value2 Count Value Soft Gate Device Interrupt Enable1 Device Count Preset 1 Device Interrupt...

Page 96: ...0010 F E D C B A 9 8 7 6 5 4 3 2 1 0 0 0 0 0 Reserved 0 Variable input filter disable 1 Variable input filter enable 000 Normal 001 Ch2INT 010 Ch2HSC 011 Quadrature 100 Ch2 Single phase counter 0 INT1 Rising 1 INT1 Falling 000 Normal 001 Ch1INT 010 Ch1HSC 011 Quadrature 100 Ch1 Single phase counter 0 INT2 Rising 1 INT2 Falling Channel1 HSC Adding Counter 0 Single Phase Up Counter 1 Single Phase Do...

Page 97: ...tion error flag These are not user setting items Bit D PWM pulse width error 0 Normal 1 Error Bit E PWM ON duty setting error 0 Normal 1 Error Bit F Frequency setting error 0 Normal 1 Error Bit 0 P OUT and PWM master flag 0 No use 1 Use Bit 1 P OUT PWM selection 0 PWM 1 P OUT Bit 2 PLS mode 0 CW CCW 1 Pulse Direction PLS DIR ...

Page 98: ...ce Remarks Channel 1 Channel 2 Count input IP 1 X000 IP 2 X001 Reset input IP 3 X002 IP 4 X003 Set value MW12 SW13 MW14 MW15 Data range H0000 0000 to HFFFF FFFF Count value MW16 MW17 MW18 MW19 Soft gate M320 M328 Operation is enabled when ON Interrupt enable M322 M330 Interrupt is enabled when ON Count preset M323 M331 Used to preset the counter value Note1 When both the channels are configured in...

Page 99: ...configuration register1 Function Register device Remarks Channel 1 Channel 2 Count input IP 1 X000 IP 2 X001 Sampling time MW12 MW14 Data range 1 to 1000 Hold value MW16 MW18 Data range H0000 0000 to HFFFF FFFF Soft gate M320 M328 Operation is enabled when ON Note 1 The setting data range of the sampling time is 1 to 1000 1 ms multiplier Note 2 When both the channels are configured in high speed m...

Page 100: ...es of the phase Aand B inputs Both rising and falling edges of each phase are counted Consequently 4 times count value against the pulse frequency is obtained When the count value reaches the comparison value 1 or 2 the I O interrupt program 1 or 2 is activated if the interrupt enable flag for each is ON This counter operation is enabled while the soft gate is ON The count value is reset to 0 when...

Page 101: ...enabled when ON Count preset 1 M324 Used to preset the count value Interrupt enable 2 M323 Interrupt 2 is enabled when ON Count preset 2 M325 Used to preset the count value Hardware condition Phase A and phase B IP 1 and IP 2 1X Mode ON OFF pulse width 100 micro sec or more max 5 kHz 2X Mode ON OFF pulse width 100 micro sec or more max 5 kHz 4X Mode ON OFF pulse width 100 micro sec or more max 5 k...

Page 102: ...nput 1 I O interrupt program 1 Interrupt input 2 I O interrupt program 2 5 7 Pulse Output Function There are two transistor outputs Y0 and Y1 and can be used for pulse output When CW CCW mode is selected if frequency is positive match output 1 will be selected so that pulses will be out on Y0 and if frequency is negative match output 2 will be selected so that pulses will be out on Y1 In PULSE DIR...

Page 103: ...is limited depending on the frequency setting as follows If the ON duty setting value is not available within 0 to 100 the pulse width error flag comes ON PWM output operation is continued but the duty cycle is not guaranteed The function selection is done through configuration register2 Function Register device Remarks PWM pulse Y0 Pulse enable flag M336 Outputis enabled when ON Frequency setting...

Page 104: ...Page 96 OPERATING SYSTEMS OVERVIEW System Operating Modes Mode Selection ...

Page 105: ...mode program execution is stopped and all outputs are brought to Error State Output Condition defined in the application The cause of the shutdown can be confirmed by connecting the programming tool To exit from the ERROR mode execute the Error Reset command from the programming tool or cycle power off and then on again HOLD The HOLD mode is provided mainly for checking the external I O signals In...

Page 106: ...Page 98 PROGRAMMING INFORMATION Devices and Registers Memory Allocation of XW YW and MW Index Modification Real time Clock Calendar User Program Programming Language Program Execution Sequence ...

Page 107: ...oils and registers are mapped Timer devices T Counter devices C 2 Expansion and Serial I O Registers These are external to the unit and can be accessed by communicating with external module over SPI or serial I O Registers of expansion module and serial module XW X YW Y Configuration Registers MW M XW YW MW X Y M register types of both the register types viz base expansion and serial are encoded w...

Page 108: ...elow Double click on each slot to assign model name When you double click on the highlighted slot section below shown window will appear Note Here you have to allocate slots serially If you try to allocate randomly it will show as an expansion error Modules for PLC are sequential the previous slot can not be empty ...

Page 109: ...X XW The external output signals are allocated to the external output devices registers Y YW The register numbers of the external input and output registers are consecutive Thus one register number can be assigned for either input or output X01000 X01007 X 0 1 0 0 0 X Input Slot Number Slot 1 GDD288N Input 8 Nos 000 to 0007 Y 0 1 0 0 0 Y01000 Y01007 Y Output Slot Number Slot 1 Output 8 Nos 000 to ...

Page 110: ...ecial inputs MW10 Configuration Register for PWMoutput MW11 Single Phase Counter Set Value Channel 1 Channel 2 MW12 MW13 MW14 MW15 Count Value Channel 1 Channel 2 MW16 MW17 MW18 MW19 Soft Gate Device Channel 1 Channel 2 Interrupt Enable Device Channel 1 Channel 2 Count Preset Device Channel 1 Channel 2 M 320 M 328 M 322 M330 M323 M331 ...

Page 111: ...put Function Pulse Enable Flag Device Frequency Setting Register Frequency Setting Error Flag Device MW12 MW13 MW14 MW15 MW16 MW17 M320 M322 M324 M323 M325 M336 MW22 MW23 M191 PWM Output Function Pulse Enable Flag Device Frequency Setting Register ON duty setting register pulse width error flag On duty setting error flag Frequency Setting Error Flag Device M336 MW22 MW23 MW24 MW25 M189 M190 M191 S...

Page 112: ... Not Used 18 M0033 Scan time over down ON when the scan time exceeds 200 ms 19 M0034 Not Used 20 M0035 Not Used 21 M0036 Not Used 22 M0037 Not Used 23 M0480 System timer coil for 0 1 sec interval 24 M0481 System timer coil for 0 2 sec interval 25 M0482 System timer coil for 0 4 sec interval 26 M0483 System timer coil for 0 8 sec interval 27 M0484 System timer coil for 1 sec interval 28 M0485 Syste...

Page 113: ...56 Counter Register C00 C255 Not Mapped 410001 410256 Data Registers D0000 D4095 Not Mapped 450001 454096 Retentive Registers Not Mapped 430001 431400 Index Register I J K I Not Mapped 443001 J Not Mapped 443002 K Not Mapped 443003 Configuration MW registers MW 1600 M 25600 460001 461600 COILS TR0 TR15 Input Coil R X 6400 000001 006400 Output Coil R W Y 6400 010001 016400 System Coil R W S 0000 to...

Page 114: ... 8 NPN type transistor output digital module 1 1 0 8 8 9 GDR216 8 Digital input 8 Relay type output digital module 1 1 0 8 8 10 GAD208L 0 10 VDC or 4 20 mA 16 Bit 8 channel input model 8 0 50 0 0 11 GDA204 0 10 VDC or 4 20 mA 16 Bit 4 channel output model 0 4 30 0 0 12 GRT208 PT100 RTD 16 Bit 8 channel input model 8 0 50 0 0 13 GAA242 4 Universal Analog Inputs RTD TC 4 20 mA 0 20mA 0 50mV 0 100mV ...

Page 115: ...used Not used Modbus Slave register address 440001 440002 440003 440004 440005 440006 440007 440008 440009 440010 440011 440012 440013 YW 0 1 2 3 4 399 Allocated for register GPU288 YW0000 GDR288 YW0100 GRO216 YW0200 GDD288N YW0300 Not used Not used Not used Not used Modbus Slave register address 441001 441002 441003 441004 MW 0 to 59 60 to 109 110 1599 Allocated for register GPU288 MW0000 to MW00...

Page 116: ...s is modified using an index register this is called index modification Example 1 Data transfer instruction Transfer data of BW010 to D1000 Example 2 Data transfer instruction with index modification Transfer data of BW 10 I to D 0000 J If I 3 and J 200 the data of BW13 is transferred to D0200 There are 3 types of index registers I J and K Each type processes 16 bit integers 32768 to 32767 There a...

Page 117: ...t designates BW09 When I 10 it designates BW20 When I 10 it designates BW00 When J 0 it designates D0201 D0200 When J 1 it designates D0202 D0201 When J 2 it designates D0203 D0202 When J 1 it designates D0200 D0199 When J 2 it designates D0199 D0198 Note Be careful that the registers do not exceed the address range by the index modification The address range is not checked by the V200 PLC Substit...

Page 118: ... Minute 00 to 59 D0055 00 Second 00 to 59 D0056 00 Day of week 00 to 06 Note The day of the week is automatically Sunday 0 Monday 1 Tuesday 2 Saturday 6 Program example In the following circuit output Y007 turns ON for 1 minute at every Sunday 6 pm Clock calendar back up The clock calender continues to update using internal battery backup even if the external 24 VDC power to V200 CPU is switched O...

Page 119: ... 5 I O interrupt program 2 6 Subroutine The blocks are just separators of the program and have no effect on the program execution However by dividing the user program into some blocks the program becomes easy to understand The block numbers need not be con seductive In each program type and block there is no limit of program capacity The only limit is the total capacity 7 5 1 Main Program The main...

Page 120: ...nterval Time The end of the timer interrupt is recognized by the IRET instruction 7 5 4 I O Interrupt Program The I O interrupt program is also the highest priority task It is executed immediately when the interrupt factor is generated while suspending other operations The following 2 types I O interrupt programs are supported in the V200 CPU 1 I O interrupt 1 The I O interrupt 1 is used with the ...

Page 121: ...pt program and from other subroutines One subroutine is started with the CALL instruction and ended by the RET instruction It is necessary to assign a subroutine number to the CALL instruction Subroutine number The RET instruction has no subroutine number Main program Execution flow Subroutine SUBR 000 CALL N 000 RET Note 1 Multiple subroutines can be programmed in a block However one subroutine i...

Page 122: ...sed The ladder diagram program is constructed by units called rung Arung is defined as one network which is con nected to each other Rung number 1 2 3 Rung The rung numbers are a series of numbers decimal number starting from 1 and cannot be skipped There is no limit to the number of rungs The size of any one rung is limited to 50 lines X 11 columns Aexample of a ladder diagram program is shown be...

Page 123: ...ng 1 When there is no vertical connection they are executed from left to right 2 When there is an OR connection the OR logic portion is executed first 3 When there is a branch they are executed in the order from the upper line to the lower line 1 2 3 4 1 2 4 6 7 3 5 1 2 3 4 5 6 4 A combination of above 2 and 3 1 3 4 5 2 6 8 7 The instructions execution sequence in which function instructions are i...

Page 124: ...Page 116 TROUBLESHOOTING Troubleshooting Procedure Self Diagnostics ...

Page 125: ...ent fails Toshiba will not guarantee proper operation nor safety for unauthorized repairs If trouble occurs determine whether the cause lies in the mechanical side or in the control system PLC side A problem may cause a secondary problem therefore try to determine the cause of trouble by considering the whole system If the problem is found in the PLC CPU model check the following points PWR power ...

Page 126: ... on check the following points Check the position of the If it is not in R RUN position turn the mode control switch switch to R RUN position Check the ERR error LED If the ERR LED is lit the V200 CPU PLC model is in the ERROR mode Confirm the error message by connecting the programming tool If only ERR LED is blinking either ladder or application is invalid Download the program again Is the RUN E...

Page 127: ... X device state is identical tool and monitor the to the state of the input status LED the corresponding X device state cause may lie in the user program or in the in RUN mode environment Not normal Check whether the X device If it is forced release the force designation is forced or not then execute the EEPROM write operation Not forced In force run mode physical inputs and outputs are not update...

Page 128: ...is normal but the external output device load is not operated normally check the following points If it is not normal check the output cable connections If it is normal check the specification of the load also check environmental factors Check the I O allocation In force run mode physical inputs and table is identical to outputs are not updated the actual I O configuration Not identical Download t...

Page 129: ...ctuations or differences of grounding potentials may cause the problem depending on the power supply system or the grounding system Check the operation in accordance with the precautions as maintained For some cases isolation from the ground may lead to the stable operation 3 If an improper operation occurs synchronously with the operation of machinery The vibration of the equipment may cause the ...

Page 130: ...is event history table can be displayed on the OIL DS Power ON OFF is also registered If the PLC has entered into ERROR mode connect the OIL DS to the PLC to confirm the error message in the event history table This information is important to recover from an error In the event history table No 1 message indicates the latest event recorded Each column shows the following information Date The date ...

Page 131: ... Each main loop scan The errors in the PLC can be categorized as below 1 CPU error a System watchdog Reset WDT Error If there is error in this category the CPU error flag MW01_0 device sets along with corresponding device of the error So for WDT error MW01_11 device sets 2 I O Error a I O mismatch error b I O bcc error If there is error in this category the I O error flag MW01_1 device sets along ...

Page 132: ... mS Default Alarm Correct the program to reduce the scan time or use WDT instruction to extend the check time Each main loop scan 7 System power off Power OFF no error Only Power Up 8 System power on Power ON no error Only Power Up 9 WDT Error MW01_00 MW01_11 The watchdog timer error has occurred Error down If the error occurs frequently replace the unit Only Power Up ...

Page 133: ...l simultaneously ERR LED blinks at one second interval ERR LED blinks at one second interval Diagnosis Registers for Serial and Ethernet Communication channels Following system registers and system coils can be used for the control and diagnosis of communication channels Register Coil Tag Name Read Write Description SW0003_14 COM1 Status Read only 0 Communication Error 1 Communicating with Master ...

Page 134: ...ent or not Total 2 word Register are mapped for 32 nodes SW66 S79 Node Status Registers for COM1 Read only Shows the status of the node whether node is present or not Total 14 word Register are mapped for 224 nodes SW80 S81 Node Status Registers for COM2 Read only Shows the status of the node whether node is present or not Total 2 word Register are mapped for 32 nodes SW82 S95 Node Status Register...

Page 135: ...Page 127 MAINTENANCE AND CHECKS Precautions During Operation Daily Checks Periodic Checks Maintenance Parts ...

Page 136: ...touch any terminals while the V200 when it is in operation even if the terminals are not live parts This may cause malfunction of the V200 owing to static electricity 4 Do not touch the expansion connector pins while the V200 CPU model is in operation This may cause malfunction of the units owing to static electricity Fix the expansion connector cover if the expansion connector is not used 5 Do no...

Page 137: ...bleshooting RUN Lit when operating normally FLT fault Not lit when operating normally Mode control switch Check that the mode control switch is in R RUN side Normal operation is performed when this switch is in R RUN side Turn this switch to R RUN side Input LEDs Lit when the corresponding input is ON Check that the input terminal screw is not loose Check that the input terminal block is not loose...

Page 138: ...inserted securely if any Not loose Check that the expansion rack unit is installed securely if any Not loose Check that the expansion cable is connected securely and the cable is not damaged if any Not loose not damaged Check that the I O module on the expansion rack is inserted securely if any Not loose Input output Measure the input output voltage at the unit s terminals The voltage must be with...

Page 139: ...c are the same No compare error 9 4 Spare Parts To recover from trouble quickly it is recommended to keep the following spare parts Item Quantity Remarks V200 CPU 1 Maintain at least one to minimize down time of the controlled system Programming tool 1 Useful for troubleshooting Master program As required Saved on a CD USB drive etc Expansion rack or unit if needed 1 I O modules One of each type u...

Page 140: ...rs Motor Controls PLCs DCS Instrumentation www toshiba com ind plc tic toshiba com Uninterruptible Power Systems 2011 Toshiba International Corporation Industrial Division 13131 West Little York Road Houston Texas 77041 USA Tel 713 466 0277 US 1 800 231 1412 ...

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