Toshiba SD-1600 Service Manual Download Page 1

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DVD VIDEO PLAYER

SERVICE MANUAL

Oct., 2000 s

FILE NO. 810-200010

SD-1600

Summary of Contents for SD-1600

Page 1: ...DVD VIDEO PLAYER SERVICE MANUAL Oct 2000 s FILE NO 810 200010 SD 1600 ...

Page 2: ...h it operates properly after replacement if it was subject to electrostatic discharge during replacement its life might be shortened When replacing use a conductive mat soldering iron with ground wire etc to protect the laser diode from damage by static electricity And also the LSI and IC are same as above 1MW Ground conductive wrist strap for body Soldering iron with ground wire or ceramic type C...

Page 3: ...l exists the fault must be located and corrected Repeat the above test with the DVD VIDEO PLAYER power plug reversed NEVER RETURN A DVD VIDEO PLAYER TO THE CUSTOMER WITHOUT TAKING NECESSARY CORRECTIVE ACTION READING SHOULD NOT EXCEED 0 3V The lightning flash with arrowhead symbol within an equilateral triangle is intended to alert the user to the presence of uninsulated dangerous voltage within th...

Page 4: ...rd 6 5 Front Display PC Board CONTENTS SECTION 1 GENERAL DESCRIPTIONS 1 OPERATING INSTRUCTIONS Specifications 2 LOCATION OF MAIN PARTS AND MECHANISM PARTS 2 1 Location of Main Parts 2 2 Location of Mechanism Parts 1 REPLACEMENT OF MECHANICAL PARTS 1 1 Cabinet Replacement 1 1 1 Top Cover 1 1 2 Clamper Stay 1 1 3 Tray Panel 1 1 4 Front Panel and Tray 1 1 5 Rear Panel 1 2 PC Board Replacement 1 2 1 M...

Page 5: ...SECTION 1 GENERAL DESCRIPTIONS 1 OPERATING INSTRUCTIONS SECTION 1 GENERAL DESCRIPTIONS ...

Page 6: ...lled and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by...

Page 7: ...ideo player Model No Serial No Retain this information for future reference Location of the required label PRODUCT IS CERTIFIED BY THE MANUFACTURER TO COMPLY WITH DHHS RULE 21 CFR SUBCHAPTER J APPLICABLE AT THE DATE OF MANUFACTURE TOSHIBA CORPORATION 1 1 SHIBAURA 1 CHOME MINATO KU TOKYO 105 8001 JAPAN MANUFACTURED ...

Page 8: ...l power company For products intended to operate from battery power or other sources refer to the operating instructions 3 Grounding or Polarization This product may be equipped with a polarized alternating current line plug a plug having one blade wider than the other This plug will fit into the power outlet only one way This is a safety feature If you are unable to insert the plug fully into the...

Page 9: ...ere they exit from the product 9 Overloading Do not overload wall outlets extension cords or integral convenience receptacles as this can result in a risk of fire or electric shock 10 Lightning For added protection for this product during storm or when it is left unattended and unused for long periods of time unplug it from the wall outlet This will prevent damage to the product due to lightning a...

Page 10: ... bracket or table The product may fall causing serious injury to a child or adult and serious damage to the product Use only with a cart stand tripod bracket or table recommended by the manufacturer or sold with the product Any mounting of the product should follow the manufacturer s instructions and should use a mounting accessory recommended by the manufacturer A product and cart combination sho...

Page 11: ...eplacement parts are required be sure the service technician has used replacement parts specified by the manufacturer or have the same characteristics as the original part Unauthorized substitutions may result in fire electric shock or other hazards 21 Safety Check Upon completion of any service or repairs to this product ask the service technician to perform safety checks to determine that the pr...

Page 12: ...e DVD video player is a high technology precision device If the optical pick up lens and disc drive parts are dirty or worn down the picture quality becomes poor To obtain a clear picture we recommend regular inspection and maintenance cleaning or parts replacement every 1 000 hours of use depending on the operating environment For details contact your nearest dealer Notes on moisture condensation...

Page 13: ...pter 2 Chapter 1 Chapter 2 Chapter 3 Structure of disc contents Normally DVD video discs are divided into titles and the titles are sub divided into chapters Audio CDs are divided into tracks DVD video disc Audio CD Each title chapter or track is assigned a number which is called title number chapter number or track number respectively There may be discs that do not have these numbers Notes on cop...

Page 14: ...D video disc and you do not find 1 or ALL disc playback will not be allowed by the player In this case the DVD video player will display a message on screen Playable discs This DVD video player can play the following discs You cannot play discs other than those listed above You cannot play discs of CD R CD RW DVD RAM DVD RW etc even if they may be labeled marks listed above This DVD video player u...

Page 15: ...Locating a Specific Title Chapter or Track 24 Locating a title using the top menu 24 Locating a title by entering the title number 24 Locating a specific chapter or track directly 25 Locating a specific chapter or track 25 Advanced playback Accessing a Specific Location Directly 26 Entering the time of the desired location 26 Playing Repeatedly 27 Repeating a title chapter or track 27 Repeating a ...

Page 16: ...ton 20 DVD display 13 OPEN CLOSE button 20 SKIP buttons 25 Disc tray 20 STOP button 21 PLAY button 20 PAUSE button 21 BITSTREAM PCM AC IN L ANALOG R VIDEO Y PB PR S AUDIO OUT VIDEO OUT AC inlet Power cord ColorStream Component video VIDEO OUT jacks Y PB PR ANALOG AUDIO OUT jacks 16 18 19 16 S VIDEO OUT jack VIDEO OUT jack 17 BITSTREAM PCM AUDIO OUT jack 16 17 ...

Page 17: ... depending on the kinds of discs you play DVD video disc Audio CD Example Some discs may not display chapter numbers or elapsed time Total number of titles When closing the disc tray During playback Playing chapter 3 of title 2 Elapsed time of the current title Example When closing the disc tray Example Total number of tracks Total playing time of the disc During playback Example Playing track 6 E...

Page 18: ...R RANDOM REPEAT A B RPT OPEN CLOSE POWER ANGLE SUBTITLE AUDIO SETUP 3D ZOOM DISPLAY MEMORY SEARCH SKIP REV STOP PLAY PAUSE STEP FWD OPEN CLOSE button 20 PAUSE STEP button 21 22 SETUP button 35 ANGLE button 31 32 SUBTITLE button TOP MENU button 24 CLEAR button 25 REV button 22 FWD button 22 21 SLOW buttons 23 STOP button RANDOM button 29 MEMORY button 28 MENU button RETURN button 35 ENTER button 35...

Page 19: ...ctly or if the operating range becomes reduced replace all batteries with new ones If battery leakage occurs wipe the battery liquid from the battery compartment then insert new batteries 1 Operating with the remote control 2 3 Loading batteries Within about 7 m 23 feet 30 30 Point the remote control at the remote sensor and press the buttons Distance About 7 m 23 feet from the front of the remote...

Page 20: ...al of the connected TV as well When you connect the DVD video player to your TV be sure to turn off the power and unplug both units from the wall outlet before making any connections If your television set has one audio input connect the DVD video player to a Y cable adapter not supplied and then connect to your TV Connect the DVD video player directly to your TV If you connect the DVD video playe...

Page 21: ...e speakers may be damaged Connecting to an audio system and TV equipped with ColorStream Component video inputs Signal flow To wall outlet To audio inputs of the amplifier red white red white To Y VIDEO OUT To PB VIDEO OUT To Y video input To PB video input To PR video input TV or monitor with component video inputs Audio system ColorStream Component video outputs inputs Some TVs or monitors are e...

Page 22: ... the rear speakers will be monaural even if you connect two rear speakers Make the following setting DTS and DTS Digital Surround are trademarks of Digital Theater Systems Inc On screen display Select Page Bitstream Audio Out Select Recording system On screen display Select Page Bitstream Audio Out Select Recording system DTS On screen display Select Page Analog 2ch Audio Out Select Amplifier equi...

Page 23: ... right and left front speakers Notes DO NOT connect the BITSTREAM PCM AUDIO OUT jack of the DVD video player to the AC 3 RF input of a Dolby Digital Receiver This input on your A V Receiver is reserved for Laserdisc use only and is incompatible with the BITSTREAM PCM AUDIO OUT jack of the DVD video player Connect the BITSTREAM PCM AUDIO OUT jack of the DVD video player to the COAXIAL input of a Re...

Page 24: ... as it is closing Neglecting to do so may cause serious personal injury Basic playback DVD CD Preparations When you want to view a disc turn on the TV and select the video input connected to the DVD video player When you want to enjoy the sound of discs from the audio system turn on the audio system and select the input connected to the DVD video player 1 2 PLAY 3 4 Initial set up Make the followi...

Page 25: ...lose the disc tray Do not push the disc tray while it is moving Doing so may cause the DVD video player to malfunction Do not push up on the disc tray or put any objects other than discs on the disc tray Doing so may cause the DVD video player to malfunction In many instances a menu screen will appear after playback of a movie is completed Prolonged display of an on screen menu may damage your tel...

Page 26: ... mutes sound and omits subtitles during reverse and forward scan of DVD video discs However the DVD video player plays sound during fast forward or fast reverse play of audio CDs The playback speed may differ depending on the disc TV screen x2 the normal speed x8 the normal speed x30 the normal speed TV screen Fast reverse playback Fast forward playback Playing frame by frame Press PAUSE STEP duri...

Page 27: ...mal speed 1 2 To start playback from the beginning regardless of the location where you stopped playback 1 Press STOP twice The DVD video player s memory is cleared DVD 2 1 4 1 8 1 DVD CD DVD SLOW STOP CD 2 Press PLAY Playback starts from the beginning of the current title Playback starts from the beginning of the disc If you want to return to the beginning of a DVD video disc open and close the d...

Page 28: ...w those instructions If you display the top menu during playback and press the TOP MENU button again without selecting any title the DVD video player may resume playback from the point where you first pressed the TOP MENU button depending on the actual DVD video disc This method of locating a title is available only on a disc that contains a top menu Instruction notes of discs may refer to the but...

Page 29: ...ts from the selected chapter or track To locate succeeding chapters or tracks Playback starts from the beginning of the current chapter or track When you press twice playback starts from the beginning of the preceding chapter or track Notes Some titles may not display chapter numbers If you press and hold the SKIP or button during playback the DVD player performs fast reverse or fast forward playb...

Page 30: ...tion Directly You can access a specific location by entering its corresponding time hours minutes seconds Entering the time of the desired location 2 1 Notes Some discs may not respond to this process Some scenes may not be located precisely as you specified This method for accessing specific locations is available only within the current title of the DVD video disc or within the current track of ...

Page 31: ...egment A B 2 1 To resume normal playback Press CLEAR Notes Some discs may not permit A B repeat operation You cannot set the A B repeat function for a segment that includes multiple camera angles 31 You can specify a segment only within the current title or track There may be a slight difference between point A and the location where playback actually resumes depending on the disc A B RPT REPEAT C...

Page 32: ...s to move the highlighted bar to the item you want to change 2 Change the selection following the instructions in step 2 To cancel the programmed selections 1 While the MEMORY display appears on the TV screen press to move the highlighted bar to the item you want to cancel 2 Press CLEAR To resume normal playback from memory playback Press CLEAR The memory playback indicator disappears To program d...

Page 33: ...ion with the memory playback function Title 1 Chapter 3 Title 2 Chapter 2 Title 3 Chapter 1 CLEAR 2 1 RANDOM DVD CD Chapter Random Title Random Track Random Random Off Plays chapters within the current title in random order Plays titles in random order Plays tracks in random order Resumes normal playback DVD DVD CD If you press the RANDOM button during playback the DVD video player automatically s...

Page 34: ...The magnification level varies depending on the picture size you select 38 Selecting 3 D N 2 2 sound enhancement Press 3D during playback The current setting is displayed Each time you press the 3D button the setting changes as follows Notes You may sense a difference in volume between normal and 3 D N 2 2 enhanced sound 3 D N 2 2 sound enhancement may not function or may not be realized depending...

Page 35: ...anges e g Cycles backwards You can change the camera angle directly by pressing the number buttons corresponding to its angle number instead of using the buttons To turn off the angle number display Press CLEAR To disable the angle icon display on the TV From the on screen displays set On Screen Displays to Off 40 Monitor the DVD display when you want to change the camera angle Notes You can chang...

Page 36: ...es When you turn on the DVD video player or replace a disc the player returns to the initial default setting 37 When you select a subtitle language which is not included on the disc the DVD video player plays a prior language programmed on the disc During some scenes the subtitles may not appear immediately after you change the subtitle language by pressing the buttons Subtitles Subtitles are not ...

Page 37: ... panel Recording system Discs DVD video discs Audio CDs Linear PCM Dolby Digital DTS MPEG2 Linear PCM 44 1 kHz 16 bit 48 kHz 20 bit 48 kHz 16 bit 48 kHz 16 bit 48 kHz 16 bit 48 kHz 20 bit 48 kHz 24 bit 96 kHz 16 bit 96 kHz 20 bit 96 kHz 24 bit 48 kHz 16 bit 48 kHz 16 bit 48 kHz 16 bit 48 kHz 16 bit 48 kHz 16 bit 48 kHz 16 bit 48 kHz 16 bit 48 kHz 20 bit 48 kHz 20 bit 48 kHz 16 bit 48 kHz 20 bit 48...

Page 38: ...btitle ENG ENG CH D Angle 0 50 45 0 10 24 0 10 15 0 03 08 Elapsed Play Remain Off 1 1 12 2 3 On D N 2 2 Current title number Current chapter number Playback mode Elapsed time and remaining time of the current title Operational status Current audio setting Current subtitle setting Current angle setting Current 3 D N 2 2 setting Elapsed time and remaining time of the current chapter Bit Rate Mbps 6 ...

Page 39: ...rations may be inaccessible and a message will appear In this case try again after playback is stopped Press to select the setting you want to change then press ENTER Change the selection by or other buttons by referring to the corresponding pages 37 then press ENTER Repeat steps 3 and 4 to change other settings To select another operation go back to step 2 Press SETUP The on screen display disapp...

Page 40: ...ut sound format corresponding to your system connection To turn on or off a function that makes faint sounds easier to hear even if you lower the volume during late hours playback To turn on or off the vocal output during DVD KARAOKE disc playback To turn on or de activate the operational status display on the TV screen To select the background color for on screen displays To turn the screen saver...

Page 41: ...e DVD CD English To view on screen displays in English French To view on screen displays in French Spanish To view on screen displays in Spanish Disc Menu Language DVD English To display disc menus in English French To display disc menus in French Spanish To display disc menus in Spanish Others To make a further choice After pressing the ENTER button follow steps 1 4 below 1 Obtain the abbreviatio...

Page 42: ...cture are cut off 16 9 Widescreen Select when a 16 9 wide TV is connected Notes The displayable picture size is preset on the DVD video disc Therefore the playback picture of some DVD video discs may not conform to the picture size you select When you play DVD video discs recorded in the 4 3 picture size only the playback picture always appears in the 4 3 picture size regardless of the TV shape se...

Page 43: ...2 decoder 18 19 The DVD video player outputs digital audio information in the bitstream format when you play a DVD video disc recorded on the Dolby Digital DTS MPEG1 or MPEG2 recording system Analog 2ch Select when connected to a TV or Dolby Pro Logic or stereo system via the analog audio jacks 16 18 PCM Select when connected to a 2 channel digital stereo amplifier 19 The DVD video player outputs ...

Page 44: ...tal lock settings This is not a defect in the DVD video player Make sure this function works with your DVD video discs Off The parental lock feature does not function After pressing the ENTER button follow step 1 below On To activate the parental lock feature or change the settings After pressing the ENTER button follow steps 1 3 below On Screen Displays DVD CD Off Operational modes e g Play are n...

Page 45: ...e used to rate the DVD video disc 3 Press the buttons to select the parental lock level then press the ENTER button You cannot play DVD video discs rated higher than the level you selected unless you cancel the parental lock function For example when you select level 7 discs rated higher than level 7 are locked out and cannot be played The parental lock level is equivalent to the following USA mov...

Page 46: ... RN RO RU RW SA SD SG SH SI SK SL SM SN SO SQ SR SS ST SU SV SW TA TE TG TH TI TK TL TN TO TR TS TT TW UK UR UZ VI VO WO XH YO ZU Guarani Gujarati Hausa Hindi Croatian Hungarian Armenian Interlingua Interlingue Inupiak Indonesian Icelandic Hebrew Yiddish Javanese Georgian Kazakh Greenlandic Cambodian Kannada Kashmiri Kurdish Kirghiz Latin Lingala Laotian Lithuanian Latvian Lettish Malagasy Maori M...

Page 47: ...ointed at the remote sensor of the DVD video player The remote control is too far from the DVD video player The batteries in the remote control are exhausted Correction Connect the power plug securely into the wall outlet Press the PLAY button Select the appropriate video input mode on the TV so the picture from the DVD video player appears on the TV screen Connect the video cable securely into th...

Page 48: ... Less than 0 002 Wow and flutter Below measurable level less than 0 001 W PEAK Operating conditions Temperature 5 C to 35 C Operation status Horizontal Outputs Video output 1 0 V p p 75 Ω negative sync pin jack 1 S video output Y 1 0 V p p 75 Ω negative sync Mini DIN 4 pin 1 C 0 286 V p p 75 Ω Component video output Y 1 0 V p p 75 Ω negative sync pin jack 1 PB PR 0 7 V p p 75 Ω pin jack 2 Audio ou...

Page 49: ...the first rental or thirty 30 days from the date of shipment to the rental firm whichever comes first Commercial Units Products sold and used for commercial use have a limited ninety 90 day warranty for all parts and labor Owner s Manual You should read the owner s manual thoroughly before operating this product You should complete and mail the enclosed Demographic card within ten 10 days after yo...

Page 50: ...pair or replacement of any parts In no event shall TACP THI be liable for consequential or incidental damages No person agent distributor dealer or company is authorized to change modify or extend the terms of these warranties in any manner whatsoever The time within which an action must be commenced to enforce any obligation of TACP THI arising under the warranty or under any statute or law of th...

Page 51: ...ECHANISM PARTS 2 1 Location of Main Parts Fig 1 2 1 EU05 Output PC board Feed motor PC board EU03 Front display PC board Loading motor PC board Disc motor PC board EU04 Power SW PC board EU01 Main PC board EU02 Power supply PC board ...

Page 52: ...2 2 Location of Mechanism Parts Fig 1 2 2 Mechanism chassis assembly Top side Fig 1 2 3 Mechanism chassis assembly Bottom side Tray Clamper stay Loading motor PC board Mechanism chassis ...

Page 53: ...Fig 1 2 4 Mechanism chassis assembly Internal side Loading belt Loading motor Kick lever Cam Slider Gear Gear Gear Disc motor ...

Page 54: ...nt damper Sub chassis Rear damper Pickup assembly Rear damper Feed motor Feed motor PC board Type A Note When servicing note that this model has two types of the pickup mechanism assembly The main PC board is different depending on the type of pickup mechanism assembly Type A Type B Pickup mechanism assembly MP01 79070467 79070415 Main PC board EU01 79083071 79083047 ...

Page 55: ...m chassis assembly Top side Fig 1 2 8 Pickup mechanism chassis assembly Bottom side Front damper Rack gear assembly Gear A Gear B assembly Front damper Sub chassis Rear damper Pickup assembly Rear damper Feed motor Feed motor PC board ...

Page 56: ...ent Is a disc present DVD or CD initial setting DVD single Initial setting DVD dual Initial setting CD Initial setting To each disc playback process DVD single single layer DVD single single layer DVD dual dual layer CD CD DVD dual dual layer 1 Tray close operation Pin 6 of IC604 LDMP H L Pin 7 of IC604 LDMN L Is tray closed Pin 5 of CN502 TCLS L Y N Tray stops Pin 6 of IC604 LDMP H Pin 7 of IC604...

Page 57: ...at pin 162 of IC401 Check BUS between IC401 and IC604 and oscillation Check feed gear N Y 2 1 No disc misjudgement display of disc presence Does lens move with UP DOWN full stroke in focus direction Is laser current normal Check IC401 Does search signal output at both edges of focus coil Pins 10 to 13 of CN501 Does focus search voltage of 1 65V 0 4V develop at pin 1 of IC503 E546 Check pickup head...

Page 58: ...een E534 and E536 10Ω Replace pickup mechanism Check wiring for pickup head Check peripheral circuits of IC502 Q501 lop 90 mA lop 20 mA 3 Y When using the pickup mechanism assembly type B the laser current becomes lop 50mA Fig 1 3 4 Fig 1 3 5 DVD single single layer disc detection waveform FE signal Pin150 TP405 of IC401 RFSB signal Pin152 TP503 of IC401 1 65V V 500 mV div H 2 ms div DVD dual dual...

Page 59: ... adjustment Tracking gain adjustment Focus balance adjustment RF gain adjustment Repeat three times Is address code possible to read Search Picture appears Does NG continue more than 3 s Disc playback NG 4 2 1 5 4 6 Y N N Y Y Automatic adjustment is carried out when a disc is replaced after power ON N N N Y Y N N Y Y Fig 1 3 9 2 Picture appears PLAY ...

Page 60: ... Focus servo is NG Are FE RFSB FSON signals normal Check peripheral circuit of IC604 Do signals output to pins 4 to 9 of CN501 Check IC502 Check wiring for pickup head Lens cleaning Replace pickup mechanism Y Y N N 5 FE signal Pin 150 TP405 of IC401 RFSB signal Pin 152 TP503 of IC401 0 3V 1 65V 0 3V Focus search Focus servo on Focus servo ON signal waveform Fig 1 3 10 Fig 1 3 11 Fig 1 3 12 ...

Page 61: ...04 Check IC502 6 Y N Signal waveform at tracking servo ON CD TE signal Pin 151 TP406 of IC401 1 65V RFRP signal Pin 153 TP408 of IC401 Search ON SRCH Pin 38 TP411 of IC401 ON search Tracking servo on Signal waveform at tracking servo ON DVD Fig 1 3 13 Fig 1 3 14 Fig 1 3 15 ...

Page 62: ...7 Y N N N N Y Y Y DVD RF signal Pin 45 TP502 of IC502 V 500 mV div H 50 ns div DVD RF signal DVD RF signal Pin 45 TP502 of IC502 DVD PLCK Pin 117 TP409 of IC401 CH1 TP515 DVDRF 500 mV div CH2 TP511 DVDPLCK 5 V div 50 ns div DVD playback waveform CD RF signal Pin 45 TP502 of IC502 V 500 mV div H 100 ns div CD RF signal CD RF signal Pin 45 TP502 of IC502 CD PLCK Pin 117 TP409 of IC401 CH1 TP502 CDRF...

Page 63: ...1 IC301 IC903 IC906 CN601 IC604 CN603 CN502 CN503 CN501 CN701 CN901 CN301 E544 DMRV TP408 RFRP TP503 RFSB TP401 VREFD TP405 FE TP502 RFO E536 E534 E535 TP504 RFCT TP410 FLGA TP411 FLGB TP406 TE TP409 PLCK TP412 VMCK E547 FMDRV E545 TRDRV E546 FODRV E523 IC503 IC401 IC502 ...

Page 64: ...cautions That is take care of the tapping screws securing molded parts and fine pitch screws used to secure metal parts If they are used improperly the screw holes will be easily damaged and the parts can not be fixed 1 REPLACEMENT OF MECHANICAL PARTS 1 1 Cabinet Replacement 1 1 1 Top Cover 1 Remove five screws 1 and remove the top cover 2 Fig 2 1 1 1 1 2 Clamper Stay Removal 1 Remove two screws 1...

Page 65: ...rection then the tray panel 4 is removed Refer to Fig 2 1 5 3 When mounting the tray panel 4 insert the tray panel 4 along the grooves of the both sides of the tray 3 until clicking OK Tray NG Spring Mechanism chassis assembly NG This part should be touch to the left side of the tray OK NG Press down by finger unitil fix the clamper assembly No floating Floating NG Mounting 1 The spring for tray s...

Page 66: ...r setting the gear as shown in the Fig A insert the tray 3 When inserting a tray 3 push the rack gear side shown by the arrow Confirm that the mark of the gear matches with the triangle mark on the reverse side of the tray in the tray close status The gear is rotated with the slider locks Refer to Fig B Fig 2 1 7 Tray 7 Screws 5 Screw 2 GND lead 3 Claw Claw Flexible cable 1 Claws Front panel 6 Cus...

Page 67: ...le cables 1 1 Remove the top cover Refer to item 1 1 1 2 Remove six flexible cables 1 and remove one connector 3 3 Remove four screws 2 4 Release two claws and remove the main PC board 4 Note When mounting be sure to twist the wire for the connector 3 several times Fig 2 1 9 Flexible cables 1 Flexible cables 1 Screws 2 Main PC board 4 Claws Connector 3 Twist more than 7 times Pickup head Laser dio...

Page 68: ...ctor 2 Claws Screws 5 Tape 1 Power supply PC board 6 Connector 3 Twist more than 7 times Twist more than 9 times 1 2 3 Power PC board 1 Peel off the tape 1 2 Remove the connectors 2 and 3 3 Remove three screws 4 4 Remove two screws 5 5 Release two claws and remove the power supply PC board 6 Note When mounting be sure to twist the wire for the connectors 2 and 3 several times Fig 2 1 11 Tape 3 Con...

Page 69: ...e laser diode output land before removing the connector and the flexible cables After replacing open the land as it was after inserting the connector and flexible cables 1 Remove the tray Refer to items 1 1 3 and 1 1 4 2 Remove three flexible cables 1 3 Remove four screws 2 and remove the mechanism chassis assembly 3 Fig 2 1 13 Screws 3 Power SW PC board 4 Screws 1 Front display PC board 2 Flexibl...

Page 70: ...nd two claws Then remove the loading motor 2 with the loading motor PC board 3 attached 3 Desolder the terminal section of the loading motor 2 and remove the loading motor PC board 3 4 Replace the loading motor 2 with a new one 5 When mounting perform the reverse order of the removal Note When replacing the loading motor meet the polarity phase of the terminals Mount the motor with the label posit...

Page 71: ...le as it was without losing Fig 2 1 16 1 3 5 Pickup Mechanism Assembly Removal 1 Remove four screws 1 and then remove the pickup mechanism assembly 2 Mounting 1 Replace the pickup mechanism assembly 2 with a new one 2 When mounting perform the reverse order of the removal Fig 2 1 17 Note The dampers color differs when used for the front side and the rear When mounting the pickup mechanism assembly...

Page 72: ...gear and lower gear of the gear B assembly 1 and mount on the pickup mechanism assembly with the phase matched At this time note that the phase of the gear B assem bly 1 and the gear A 2 shows the status in the Fig 2 1 21 Rack gear assembly 4 Gear A 2 Gear B assembly 1 Positioning holes Pickup Head 5 A B Pickup mechanism assembly Gear B assembly 1 Rack gear assembly 4 Gear A 2 Within the position ...

Page 73: ...hanism assembly with two screws 1 2 Insert the feed motor PC board 3 with the position ing pin on the chassis matched and solder the termi nals 3 Perform the reverse order of the removal Note After mounting put the lead wires through the notch of the pickup mechanism assembly When replacing the loading motor meet the polarity phase of the terminals Mount the motor with the label positioned as show...

Page 74: ... SERVICING DIAGRAMS 1 STANDING PC BOARDS FOR SERVICING Fig 3 1 1 SECTION 3 SERVICING DIAGRAMS EU04 Power SW PC board EU02 Power supply PC board EU05 Output PC board EU03 Front display PC board EU01 Main PC board ...

Page 75: ...am Tolerance 1 Ceramic plastic and film capacitors of which capacitance are more than 10 pF None 5 or more B 0 1 C 0 25 D 0 5 F 1 G 2 2 Ceramic plastic and film capacitors of which capacitance are 10 pF or less None more than 5 pF B 0 1 pF C 0 25 pF 3 Electrolytic Trimmer Tolerance is not described Temperature characteristic None SL Ceramic capacitor For others temperature characteristics are desc...

Page 76: ...0 2 5 Waveform and Voltage Measurement The waveforms for CD DVD and RF shown in the circuit diagrams are obtained when a test disc is played back All voltage values except the waveforms are expressed in DC and measured by a digital voltmeter Eg 4 Eg 5 Fig 3 2 4 Fig 3 2 5 Type name 10m Type Tolerance ...

Page 77: ...MFG 1 2 3 4 5 6 7 8 9 10 11 12 13 PWON E 5V E 6V VDD 5V VDD 3 3V VDD 2 5V GND GND M 8V MGND VKK 34V F F PWON E 5V E 6V VDD 5V VDD 3 3V VDD 2 5V GND GND M 8V MGND VKK 34V F F GND E 5V PWRLED PWRKEY 1 2 3 4 5 6 7 8 9 10 11 12 13 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 6 5 4 3 2 1 1 2 3 4 5 6 4 3 2 1 1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6 7P Press fit 13P Press fit W501 FFC 1mm 18P FFC 1 25mm 6P W502 FFC 1mm 8P W50...

Page 78: ...ontrol Bus DVD AV Data SP DIF Data Buffer LPF Amplifier Audio Out FL FR Analog Audio Out Track Buffer 4M DRAM SLA507TF1R Audio DAC PLL 256fs Audio Master Clock SW POWER SUPPLY FRONT DISPLAY UNIT MAIN PROCESSOR UNIT AUDIO VIDEO OUTPUT UNIT IC502 TA1313F X501 X601 IC503 KA3032 IC601 S24C04BFJ TB IC605 HY512264JC 50 IC606 MBM29F800TA 55 IC604 TMP94CS40AF IC402 HY512264JC 50 IC401 TC9489F or TC94A03F ...

Page 79: ...4 2 Power Supply Block Diagram Fig 3 4 2 ...

Page 80: ...4 3 Front Display Power Switch Block Diagram 4 3 1 Front Display Fig 3 4 3 4 3 2 Front Display Pattern Fig 3 4 4 ...

Page 81: ...Fig 3 4 5 4 3 3 Front Display Power Switch Block Diagram ...

Page 82: ... VHUYR Õ 6 VWHP FORFN 9 2 0 5 0 W WR R 9 9 SURF SURFH HVVRU VVRU 6 6 5 53 7 7UDFN EXIIHU FRQWUR UDFN EXIIHU FRQWURO O 5 5 9 5 6 7 5 53 3 0 02 02 3 6 55 6 0 0 1 1 3 38 8 RQWURO 86 6 592 6 67 0 6WDQGDUG YROWDJH 9 6 7 6 9UU 9 9U 9 FRLO FRLO 7 FRLO 7 FRLO 03 9 6 7 9 6 7 9 6 7 9 6 7 01 03 01 1 1 1 0 0 6 7 6 0 03 01 7231 6 7 6 6 2GUY 75GUY 0GUY 0GUY 22 752 3 1 7231 7 6 38 20 6 7 6 0 7UDFN EXIIHU FRQWURO...

Page 83: ...Fig 3 4 7 4 4 2 Logical System Block Diagram ...

Page 84: ...4 5 Output Block Diagram Fig 3 4 8 ...

Page 85: ...10 1 3 4 A B C D E G 2 5 6 7 8 9 F Fig 3 5 1 5 CIRCUIT DIAGRAMS 5 1 Power Supply Circuit Diagram ...

Page 86: ...21 C5 D822 C6 D823 C5 D824 D5 D825 D5 D826 E5 D827 B5 D828 B6 D829 C7 D830 D8 D831 D7 D832 E7 D833 E7 D834 E7 D835 C6 D836 C6 D837 B7 D838 B7 D842 C7 F801 E2 F821 B5 F822 C5 F823 C6 L801 C4 L821 B6 P802 F2 Q801 D3 Q802 E5 Q821 F5 Q822 E6 Q823 D6 Q824 D7 Q825 C7 Q826 B7 Q827 B6 Q828 C6 R801 F2 R802 E2 R803 C2 R804 C4 R805 C4 R806 C3 R807 C3 R808 E4 R809 D4 R810 F4 R811 D4 R812 D4 R813 D4 R821 E5 R8...

Page 87: ...10 1 3 4 A B C D E G 2 5 6 7 8 9 F Fig 3 5 3 5 2 Front Display Power Switch Circuit Diagram ...

Page 88: ...F2 E107 F2 E108 F2 E109 F2 E110 G2 E111 G2 E113 F7 E114 F7 E120 E4 E121 E4 E122 F4 E124 E6 E126 F3 E127 F3 E128 F3 E129 F3 E130 F3 E131 G3 E134 C6 E141 F8 E142 F8 E143 F8 E144 F8 E145 F10 E146 F9 E147 F10 E148 F9 EF 1 C7 EG01 C4 EG02 C4 EG03 C4 EG04 C4 EG05 C4 EG06 C4 EG07 C5 EG08 C5 EG09 C5 EG10 C5 EG11 C5 EG12 C5 EG13 C5 EP01 C6 EP02 C6 EP03 C6 EP04 C6 EP05 C6 EP06 C6 EP07 C6 EP08 C6 EP09 C6 EP1...

Page 89: ...5 3 Main Circuit Diagrams 5 3 1 New Main ICs Information TC9489F TC94A03F TA1313F PCM1716 E PLL1700E 1 44 45 88 89 132 133 176 1 20 21 40 41 60 61 80 1 14 15 28 1 10 11 20 ...

Page 90: ...vo control of DVD or CD and performs demodulation and correction of RF signal Equalizes of playback RF signal and generates error detection signal required for each servo operation 5ch driver for motor driving Stereo audio DA converter with a dual PPL built in Performs system control for all circuits Rate control and Buffer control Memorization for firmware Table 3 5 1 Table 3 5 3 PLL1700E T Pin N...

Page 91: ...bottom of the RF ripple The peak of the RF ripple Equivalent RF ouptut Power supply terminal Pit depth adjustment TE balance FE balance Time constant adjustment Name GNDP LDO2 MD2 NC NC VrA Vrfi VrD Vdd DPAC DPBD DPD1 DPD2 SCB SCL SCD VRCK NC NC VCKF VCCP NC NC NC DFIN DFHPF VCCS DFLPF NC NC LVL NC TEO FEO NC NC DFLVL NC NC DFTN RPZ RPO RPB RPP RFO VCCR DPDB TEB FEB TCC Pin No 51 52 53 54 55 56 57...

Page 92: ...C TEST1 FLGA FLGB VSS3 RST MA MRD MWR MCE MINT MD0 MD1 MD2 MD3 MD4 Pin No 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 Function Microcomputer data bus Microcomputer data bus Microcomputer data bus 5V power supply 22M block clock output Data output block signal processing block clock output 3 3...

Page 93: ...ock only power supply RFRP center voltage input latched at zero cross RFRP signal input latched at zero cross Tracking error signal input latched at zero cross Name BD5 BD6 BD7 BD8 VSS3 BD9 BD10 BD11 BD12 VSS5 BD13 BD14 BD15 NC NC VDD3 PLCK TESM5 TESM6 TESM7 TESM8 VCC3 CFC1 CFC2 PPW PESV PVSS PESP PDOP1 PDON1 PDOP2 PDON2 LPFN LPFO PVREF VCOREF VCOT PVDO SLCO1 TESM9 TEST2 RFCD RFDVD AVDD RFCT RFZI ...

Page 94: ...5 3 2 Main Circuit Diagram Fig 3 5 5 ...

Page 95: ...5 3 2 Main Circuit Diagram ...

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Page 102: ...Fig 3 5 5 ...

Page 103: ...631 D2 E632 E2 E633 E2 E634 D2 E635 E2 E636 D2 E637 E2 E638 E2 E639 E2 E640 E2 E641 E2 E642 E2 E643 E2 E644 D3 E645 E2 E646 E2 E647 D3 E648 D3 E650 D2 E651 D2 E654 D3 E701 E7 E702 F8 E703 E8 E704 F8 E706 E8 E710 E8 E713 E8 E714 F8 E715 F8 E716 F8 E724 E8 E725 E8 E726 E8 E727 E8 E728 E8 E729 F8 E730 E8 E901 A8 E902 B8 E903 B8 E904 B8 E905 B8 E906 B8 E907 B8 E908 B8 E909 B8 E910 B8 E911 B8 E912 B8 E...

Page 104: ...10 1 3 4 A B C D E G 2 5 6 7 8 9 F Fig 3 5 6 5 4 Output Circuit Diagram ...

Page 105: ...R b C V 500 mV div H 20 ms div E 1 E 1 a b a b a Pin CB b Pin CR 6 2 a Pin Y b Pin C a S video output Y b S video output C 8 4 JX01 L ch output R ch output 1 kHz FS 7 V 500 mV div H 0 1 ms div 75W terminated D 9 JX01 COAXIAL DIGITAL OUTPUT Output Circuit Diagram Fig 3 5 7 ICY01 LPF AMP 1 2 3 4 5 6 7 8 0 0 0 10 0 0 0 0 9 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 2 5 2 4 2 5 2 4 2 5 2 4 0 2 4 2 5 2 5 2 0 2...

Page 106: ... EY11 A9 EY12 B9 EY13 B9 EY14 B8 EY15 C9 EY16 C9 EY17 C9 EY18 D4 EY19 A9 Part Loca No tion EY20 A9 EY21 A9 EY22 B9 EY23 B9 EY24 B9 EY25 A9 EY26 B2 EY27 B2 EY28 B2 EY29 D2 FLY01 B8 ICX01 E3 ICX02 F3 ICY01 C4 ICY02 C7 ICY03 B10 JX01 C9 JX02 E10 LX01 E3 LY01 B6 QX04 D3 QX05 D3 QX06 D3 QY01 B5 QY02 C5 QY03 D4 QY07 B3 QY08 C3 QY09 C4 QY10 B3 QY11 C3 QY12 C5 RX01 E2 RX02 E2 RX03 G2 RX04 E3 RX05 E3 RX06 ...

Page 107: ...10 1 3 4 A B C D E G 2 5 6 7 8 9 F 5 5 Motor System Circuit Diagram Fig 3 5 8 CN1 B3 R1 D4 R2 D3 S1 C4 Part Loca No tion ...

Page 108: ... Supply PC Board Bottom side C801 B5 C802 B4 C803 B4 C804 B4 C805 A4 C806 A4 C807 A4 C808 A4 C809 B3 C810 B4 C811 B4 C812 A4 C821 A2 C822 A2 C823 B2 C824 B2 C825 B3 C826 B3 C827 A2 C828 A2 C829 B3 C830 A2 C831 B2 C832 B1 C833 A1 C834 B1 C835 B1 C836 A1 C837 A1 C838 A2 C839 B1 CN801 B2 CN802 B2 D802 B5 D803 B5 D804 B4 D805 B4 D806 A4 D807 B4 D808 B3 D809 A4 D821 A2 D822 A2 D823 A3 D824 B3 D825 B3 D...

Page 109: ...1 3 4 A B C D E G 2 5 F 6 2 Power Switch PC Board Fig 3 6 2 EU04 Power Switch PC Board Top side Fig 3 6 3 EU04 Power Switch PC Board Bottom side ...

Page 110: ...1 CN901 D501 D901D902 FL901 IC301 IC401 IC403 IC501 IC502 IC503 IC504 IC603 IC604 IC609 IC610 IC902 IC903 IC906 Q301 Q302 Q501 Q601 Q602 R305 R306 R307 R308 R310 R312 R313 R319 R405 R410 R427 R429 R431 R433 R435 R444 R445 R446 R447 R448 R449 R450 R451 R456 R457 R458 R459 R460 R461 R501 R502R503 R504 R505 R506 R507 R510 R512 R514 R515 R539 R618 R619 R620 R621 R622 R623 R624 R625 R626 R627 R628R629 ...

Page 111: ... CN701 CN901 D501 D901D902 FL901 IC301 IC401 IC403 IC501 IC502 IC503 IC504 IC603 IC604 IC609 IC610 IC902 IC903 IC906 Q301 Q302 Q501 Q601 Q602 R305 R306 R307 R308 R310 R312 R313 R319 R405 R410 R427 R429 R431 R433 R435 R444 R445 R446 R447 R448 R449 R450 R451 R456 R457 R458 R459 R460 R461 R501 R502R503 R504 R505 R506 R507 R510 R512 R514 R515 R539 R618 R619 R620 R621 R622 R623 R624 R625 R626 R627 R628...

Page 112: ...502 A2 IC503 A1 IC504 A4 IC603 C2 IC604 C2 IC609 C2 IC610 C2 IC902 A5 IC903 B4 IC906 B5 Q301 B5 Q302 B5 Q501 A2 Q601 C2 Q602 C2 R305 C4 R306 B4 R307 B5 R308 B4 R310 B5 R312 B5 R313 B4 R319 C4 R405 A2 R410 A2 R427 A4 R429 A4 R431 A4 R433 A4 R435 A4 R444 A3 R445 A2 R446 A2 R447 A2 R448 B2 R449 B3 R450 B3 R451 B3 R456 B2 R457 B2 R458 B2 R459 B2 R460 B2 R461 B2 R501 A3 R502 A2 R503 A2 R504 A3 R505 A2 ...

Page 113: ...C708 C709 C710 C711 C903 C908 C909 C912 C913 C915 C916 C917 CN602 FL301 FL306 FL401 FL701 FL702 FL703 FL704 FL705 IC201 IC202 IC302 IC303 IC304 IC402 IC601 IC602 IC605 IC606 IC607 IC608 IC901 IC904 IC905 L901 Q401 R205 R301 R302 R303 R304 R309 R311 R314 R320 R322 R323 R325 R326 R401 R402 R403 R404 R406 R407 R408 R409 R411 R412 R413 R414 R415 R416 R417 R418 R419 R420 R421 R422 R423 R424 R425 R426 R...

Page 114: ... C903 C908 C909 C912 C913 C915 C916 C917 CN602 FL301 FL306 FL401 FL701 FL702 FL703 FL704 FL705 IC201 IC202 IC302 IC303 IC304 IC402 IC601 IC602 IC605 IC606 IC607 IC608 IC901 IC904 IC905 L901 Q401 R205 R301 R302 R303 R304 R309 R311 R314 R320 R322 R323 R325 R326 R401 R402 R403 R404 R406 R407 R408 R409 R411 R412 R413 R414 R415 R416 R417 R418 R419 R420 R421 R422 R423 R424 R425 R426 R428 R430 R432 R434 ...

Page 115: ...L702 A4 FL703 A4 FL704 A4 FL705 A4 IC201 C3 Part Loca No tion IC202 B3 IC302 C4 IC303 C5 IC304 C4 IC402 B3 IC601 C2 IC602 C2 IC605 B1 IC606 C2 IC607 C1 IC608 B1 IC901 B4 IC904 B4 IC905 B5 L901 A4 Q401 A1 R205 B3 R301 B4 R302 C5 R303 C5 R304 B5 R309 B5 R311 B5 R314 C5 R320 C5 R322 C5 R323 C5 R325 C5 R326 B5 R401 A3 R402 A2 R403 A3 R404 A2 R406 A3 R407 A3 R408 A2 R409 A3 R411 A3 R412 A3 R413 A3 R414...

Page 116: ...B4 LX01 F4 LY01 F1 QY01 F2 QY02 F3 QY03 F3 QY04 F3 QY05 E3 QY06 E3 QY07 E2 QY08 E3 QY09 F2 QY10 E2 QY11 F2 QY12 F3 RJ01 F2 RJ02 E2 RJ03 E3 RJ04 F3 RJ05 F3 RJ06 F3 RJ07 F2 RJ08 F2 RJ09 F4 RJ10 F4 RJ11 F4 RJ12 F4 RJ13 F4 RJ14 F4 RJ15 F3 RJ16 F3 RJ17 F4 RJ18 F3 RJ19 F3 RJ20 F4 RJ21 F4 RJ22 F4 RJ23 F4 RJ24 F4 RJ25 E4 RJ26 E4 RJ27 F4 RJ28 F4 RJ29 E3 RJ30 E3 RJ31 F3 RJ32 F2 RJ33 F2 RJ34 E2 RJ35 E3 RJ36 ...

Page 117: ...1 FG102 E9 IC101 C4 JW10 F3 JW11 F3 JW12 E3 JW13 E2 JW14 E2 JW15 E2 JW16 E2 JW17 E2 JW18 E2 JW19 E2 JW2 E3 JW20 E4 JW22 E4 JW23 E8 JW24 E3 JW26 F3 JW5 F3 JW6 F3 JW7 F3 JW8 F3 JW9 F3 L101 C9 L101 D9 MT101 D8 Q101 B4 Q101 E4 R105 E1 R106 E1 R107 E2 R108 E2 R109 E2 R110 E2 R112 E8 R113 E8 R114 E8 R119 F3 R120 D3 R121 E3 R122 F3 R123 E2 R124 F2 R125 E2 R126 E2 R127 E3 R128 D4 R129 D4 R130 D4 R131 E3 R...

Page 118: ...essing be sure to include the model number and description ABBREVIATIONS 1 Integrated Circuit IC 2 Capacitor Cap Capacitance Tolerance for Nominal Capacitance more than 10pF P 100 0 Symbol Tolerance B 0 1 C 0 25 D 0 5 F 1 G 2 J 5 K 10 M 20 N 30 V 20 10 W 100 10 U 75 10 Q 30 10 T 50 10 Symbol Tolerance X 40 20 Y 150 10 Z 80 20 Ex 10MF J 10µF 5 Symbol Tolerance pF B 0 1 C 0 25 D 0 5 F 1 G 2 Ex 10pF ...

Page 119: ...4 EXPLODED VIEWS 4 1 Packing Assembly Fig 4 4 1 ZF20 ZF01 ZF17 ZF10 ZF11 ZF30 ZK04 ZK01 ZK03 ZK02 ZK08 ZK07 ZF23 ...

Page 120: ...2 Chassis Assembly Fig 4 4 2 ZG20 ZG60 BID 3 0x6 0 ZG60 BID 3 0x6 0 ZG60 BID 3 0x6 0 EU02 EU05 ZG22 EU04 EU03 ZG03 ZG01 ZG67 ZG63 ZG64 EU01 W901 W301 W501 W503 W502 ZG74 ZG71 ZG60 ZG71 W603 W102 ZG68 ZG69 ...

Page 121: ...4 3 MC02 MC12 MC11 MC14 MC63 MC33 ZG63 MC01 MP60 MP92 MP16 PAN 1 7x4 0 MP91 MP61 PAN 2 6x15 MP37 MP36 MP36 MP37 MP65 PAN 1 7x3 FM01 EU05 MP01 MC61 BID 2 6x8 0 MC04 MC03 BID 2 6x3 5 BID 2 6x3 5 MC65 RM01 MP02 MC10 W6 2P0 2D12 Type A ...

Page 122: ...ype B Mechanism Assembly Type B Note The pickup mechanism assembly has two types A and B of which shapes differ Note that the pickup mechanism assembly has different service parts codes for each type Also the main PC board has two service parts codes depending on the each type of pickup mechanism assembly used ...

Page 123: ...exible FFC 8P L85 W603 79080190 Cable Flexible FFC 13P L150 W901 79080227 Cable Flexible FFC 7P L70 ZF01 79078063 Remote Control Unit SE R0041 ZF10 79077099 Owners Manual English ZF11 79077100 Owners Manual Spanish ZF11 79077101 Owners Manual French ZF17 79070272 Warranty Card USA ZF17 79070406 Warranty Card Canada ZF20 79070037 Cable AV ZF23 79088007 Power Cord ZF26 79070405 Envelope Canada ZF30 ...

Page 124: ...46 D822 79060010 Diode RK46 D823 79060008 Diode RU2YX D824 79060013 Diode AG01 D825 79060013 Diode AG01 D826 79060013 Diode AG01 D828 79060016 Diode ERA15 06 D830 79060016 Diode ERA15 06 D831 79060007 Diode Zener UZ3 0BSB D832 79060034 Diode Zener MTZJT 77 10B D833 79060005 Diode Zener UZ11BSB D834 79060034 Diode Zener MTZJT 77 10B LOCATION NUMBER PART NUMBER DESCRIPTION CAPACITORS C801 79020189 C...

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