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FILE NO. SVM-13050

Original instruction

Adoption of New Refrigerant

This Air Conditioner is a new type which adopts a new refrigerant HFC (R410A) instead of the conventional
refrigerant R22 in order to prevent destruction of the ozone layer.

CONTENTS

SAFETY CAUTION

................................3

1. CONSTRUCTION VIEWS (EXTERNAL VIEWS)

..............................15

1-1. RAV-SM567CTP

*

..............................15

1-2. RAV-SM807CTP

*

..............................16

1-3. RAV-SM1107CTP

*,

SM1407CTP

*,

SM1607CTP

*

..............................17

2. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM

..............................18

3. WIRING DIAGRAM

..............................21

4. SPECIFICATIONS OF ELECTRICAL PARTS

..............................22

5. INDOOR CONTROL CIRCUIT

..............................23

5-1.

Indoor Controller Block Diagram

..............................23

5-2. Control

Specifications

..............................26

5-3.

Indoor Print Circuit Board

..............................37

6. TROUBLESHOOTING

..............................39

6-1.

Summary of Troubleshooting

..............................39

6-2. Troubleshooting

..............................41

7. REPLACEMENT OF SERVICE P.C. BOARD

..............................59

8. SETUP AT LOCAL SITE AND OTHERS

..............................64

8-1. Indoor

Unit

..............................64

8-2.

Setup at Local Site / Others

..............................75

8-3.

How to Set up Central Control Address Number

..............................77

9. ADDRESS SETUP

..............................78

9-1. Address

Setup

..............................78

9-2.

Address Setup & Group Control

................................79

9-3.

Address Setup (Manual Setting from Remote Controller)

................................82

9-4.

Confirmation of Indoor Unit No. Position

................................83

10. DETACHMENTS

..............................85

11. EXPLODED VIEWS AND PARTS LIST

..............................94

11-1. RAV-SM567CTP-E,

RAV-SM567CTP-TR

..............................94

11-2. RAV-SM807CTP-E,

RAV-SM807CTP-TR

..............................97

11-3.

RAV-SM1107CTP-E, RAV-SM1407CTP-E,
RAV-SM1607CTP-E, RAV-SM1107CTP-TR,
RAV-SM1407CTP-TR, RAV-SM1607CTP-TR

............................100

SVM-13050.indb 2

SVM-13050.indb 2

7/12/13 11:25 AM

7/12/13 11:25 AM

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Summary of Contents for RAV-SM1107CTP-E

Page 1: ...SERVICE MANUAL AIR CONDITIONER SPLIT TYPE FILE NO SVM 13050 6 INDOOR UNIT Ceiling type RAV SM567CTP E TR RAV SM807CTP E TR RAV SM1107CTP E TR RAV SM1407CTP E TR RAV SM1607CTP E TR Revised on Mar 2014 ...

Page 2: ...agram 23 5 2 Control Specifications 26 5 3 Indoor Print Circuit Board 37 6 TROUBLESHOOTING 39 6 1 Summary of Troubleshooting 39 6 2 Troubleshooting 41 7 REPLACEMENT OF SERVICE P C BOARD 59 8 SETUP AT LOCAL SITE AND OTHERS 64 8 1 Indoor Unit 64 8 2 Setup at Local Site Others 75 8 3 How to Set up Central Control Address Number 77 9 ADDRESS SETUP 78 9 1 Address Setup 78 9 2 Address Setup Group Contro...

Page 3: ...e related to this work s The qualified service person who is allowed to work at heights has been trained in matters relating to working at heights with the air conditioners made by Toshiba Carrier Corporation or alternatively he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work ...

Page 4: ...as been executed Indicates possibilities assumed that a danger causing a death or serious injury of the repair engineers the third parties and the users due to troubles of the product after work when an incorrect work has been executed Indicates contents assumed that an injury or property damage may be caused on the repair engineers the third parties and the users due to troubles of the product af...

Page 5: ...ore servicing WARNING WARNING Moving parts Do not operate unit with grille removed Stop the unit before the servicing Moving parts Do not operate unit with grille removed Stop the unit before the servicing CAUTION CAUTION High temperature parts You might get burned when removing this panel High temperature parts You might get burned when removing this panel CAUTION CAUTION Do not touch the alumini...

Page 6: ...hecking the electric parts removing the cover of the electric parts box of Indoor Unit and or front panel of Outdoor Unit inevitably to determine the failure put a sign Do not enter around the site before the work Failure to do this may result in third person getting electric shock Place a Work in progress sign near the circuit breaker while the installation maintenance repair or removal work is b...

Page 7: ...sition may result in injury through contact with the rotation parts Only a qualified installer or qualified service person is allowed to remove the intake grille and do the work required Use wiring that meets the specifications in the Installation Manual and the stipulations in the local regulations and laws Use of wiring which does not meet the specifications may give rise to electric shocks elec...

Page 8: ... assemble the disassembled parts and connect and lead the removed wires as before Perform the work so that the cabinet or panel does not catch the inner wires If incorrect assembly or incorrect wire connection was done a disaster such as a leak or fire is caused at user s side After the work has finished be sure to use an insulation tester set 500V Megger to check the resistance is 1MΩ or more bet...

Page 9: ...unit is to be opened in order for the compressor or the area around this part to be repaired immediately after the air conditioner has been shut down set the circuit breaker to the OFF position and then wait at least 10 minutes before opening the service panel If you fail to heed this warning you will run the risk of burning yourself because the compressor pipes and other parts will be very hot to...

Page 10: ...cifications in the installation manual and the stipulations in the local regulations and laws Install the circuit breaker where it can be easily accessed by the agent Do not place any combustion appliance in a place where it is directly exposed to the wind of air conditioner otherwise it may cause imperfect combustion Explanations given to user If you have discovered that the fan grille is damaged...

Page 11: ...nomination Air Conditioner Model type RAV SM567CTP E RAV SM567CTP TR RAV SM807CTP E RAV SM807CTP TR RAV SM1107CTP E RAV SM1107CTP TR RAV SM1407CTP E RAV SM1407CTP TR RAV SM1607CTP E RAV SM1607CTP TR Commercial name Digital Inverter Series Super Digital Inverter Series Air Conditioner Complies with the provisions of the Machinery Directive Directive 2006 42 EC and the regulations transposing into n...

Page 12: ...07CTP E 35 RAV SM1607CTP E 35 RAV SM567CTP TR 23 RAV SM807CTP TR 29 RAV SM1107CTP TR 35 RAV SM1407CTP TR 35 RAV SM1607CTP TR 35 52 50 43 56 51 44 59 53 47 61 56 50 61 57 51 52 50 43 56 51 44 59 53 47 61 56 50 61 57 51 52 50 43 56 51 44 59 53 47 61 56 50 61 57 51 52 50 43 56 51 44 59 53 47 61 56 50 61 57 51 Sound power level H M L dBA ...

Page 13: ...water and others do not mix in because pipes are affected by impurities such as water oxide scales oil etc Use the clean pipes Be sure to brazing with flowing nitrogen gas Never use gas other than nitrogen gas 4 For the earth protection use a vacuum pump for air purge 5 R410A refrigerant is azeotropic mixture type refrigerant Therefore use liquid type to charge the refrigerant If using gas for cha...

Page 14: ...pump Use vacuum pump by attaching vacuum pump adapter 7 Screwdriver h c n e r w y e k n o M r o r e n n a p S 8 h c n e r w e u q r o T 2 l l i r d e r o c e l o H 9 r e t t u c e p i P 3 m m 4 e d i s e t i s o p p O h c n e r w n o g a x e H 0 1 r e m a e R 4 e r u s a e m e p a T 1 1 r e d n e b e p i P 5 w a s l a t e M 2 1 l a i v l e v e L 6 Also prepare the following equipments for other in...

Page 15: ... 15 FILE NO SVM 13050 1 CONSTRUCTION VIEWS EXTERNAL VIEWS 1 1 Indoor Unit RAV SM567CTP ...

Page 16: ... 16 FILE NO SVM 13050 RAV SM807CTP ...

Page 17: ... 17 FILE NO SVM 13050 RAV SM1107CTP RAV SM1407CTP RAV SM1607CTP ...

Page 18: ...er Heating Cooling TCJ sensor TC sensor Heat exchanger To outdoor unit To outdoor unit Single type Combination of 1 indoor unit and 1 outdoor unit Twin type Combination of 2 indoor units and 1 outdoor unit Indoor unit SM56 2 SM80 2 Branch pipe RBC TWP30E2 RBC TWP50E2 A B C D 6 4 12 7 9 5 15 9 9 5 15 9 9 5 15 9 Dimension table Indoor unit SM56 type Outer diameter of refrigerant pipe Gas side ØA Liq...

Page 19: ...nsor TC sensor Branch pipe Branch pipe To outdoor unit To outdoor unit Liquid side outer diameter ϕ C Gas side outer diameter ϕ D TC sensor TC sensor Liquid side outer diameter ϕ A Liquid side outer diameter ϕ A Liquid side outer diameter ϕ A Gas side outer diameter ϕ B Gas side outer diameter ϕ B Gas side outer diameter ϕ B Indoor unit B Indoor unit C Dimension table Indoor unit Branch pipe A B C...

Page 20: ...anch pipe 1 Branch pipe 2 Branch pipe 2 Gas side outer diameter ϕ D To outdoor unit To outdoor unit Liquid side outer diameter ϕ C Gas side outer diameter ϕ D Liquid side outer diameter ϕ E Gas side outer diameter ϕ F Liquid side outer diameter ϕ A Liquid side outer diameter ϕ A Liquid side outer diameter ϕ A Liquid side outer diameter ϕ C Liquid side outer diameter ϕ A Gas side outer diameter ϕ B...

Page 21: ... 21 FILE NO SVM 13050 3 1 1 Ceiling Type RAV SM567CTP RAV SM807CTP RAV SM1107CTP RAV SM1407CTP RAV SM1607CTP L1 L2 L3 N 3 WIRING DIAGRAM 3 1 Indoor Unit ...

Page 22: ... ELECTRICAL PARTS 4 1 Indoor Unit Parts name Model Specifications RAV SM CTP SM56 SM80 SM110 SM140 SM160 Fan motor ICF 340WD94 1 ICF 340WD94 2 ICF 340WD139 1 Louver motor MP24Z3T TA sensor 518mm TC sensor Ø6 mm 1200 mm TCJ sensor Ø6 mm 1200 mm ...

Page 23: ...timer to the simple remote controller is unavailable Same as left 2 3 Follower A B A B Same as left 2 2 Follower A B DC5V DC5V Indoor unit 1 Header Indoor control P C board MCC 1643 Louver motor Drain pump Indoor fan motor CPU Driver DC12V DC5V DC20V Outside output Remote controller communication circuit Display LCD Function setup Key switch CN2 CN1 3 CPU Display LED Display LCD LCD driver CPU Rem...

Page 24: ...terface is mounted to the header unit Same as left 2 3 Follower A B Same as left 2 2 Follower A B Indoor unit 1 Header Indoor control P C board MCC 1643 Louver motor Drain pump Indoor fan motor CPU Driver DC12V DC5V DC20V A B Outside output Remote controller communication circuit W S p u t e s n o i t c n u F t i u c r i c e v i e c e R CPU Buzzer Display LED DC5V Power circuit Remote controller c...

Page 25: ...controller when using the wired simple wired remote controller as the header remote controller Same as left 2 3 Follower A B A B A B A B Same as left 2 2 Follower A B DC5V DC5V Indoor unit 1 Header Indoor control P C board MCC 1643 Louver motor Drain pump Indoor fan motor CPU Driver DC12V DC5V DC20V Outside output Remote controller communication circuit Display LCD Function setup Key switch CN2 CN...

Page 26: ...lected Remote controller command STOP FAN COOL DRY HEAT AUTO Control outline Air conditioner stops Fan operation Cooling operation Dry operation Heating operation COOL HEAT operation mode is automatically selected by Ta Ts and To for operation The operation is performed as shown in the following figure according to Ta value at the first time only In the range of Ts α 1 Ta Ts α 1 Cooling thermo OFF...

Page 27: ...d the varied room temperature value are calculated to obtain the correction value of the frequency command and then the present frequency command is corrected Ts n Ta n Room temp difference n Counts of detection Ta n Ta n 1 Varied room temp value n 1 Counts of detection of 1 minute before 4 Dry operation The frequency correction control is same as those of the cooling operation However the maximum...

Page 28: ...g operation has started select a downward slope for the air speed that is the high position If the temperature is just on the difference boundary the air speed does not change Mode in the parentheses indicates one in automatic cooling operation HEAT Value in the parentheses indicates one when thermostat of the remote controller works Value without parentheses indicates one when thermostat of the b...

Page 29: ...g the cooling operation the mode becomes UL CODE No 5d SW501 1 2 Tap F1 F2 F3 F4 F5 F6 F7 F8 F9 FA FB FC FD Standard Type 1 Type 3 0 1 3 OFF OFF ON OFF OFF ON HEAT COOL HEAT COOL HEAT COOL HH HH HH HH H H H H H H HH H HH H L L H H L L H L H L L L L L L L Remarks Selection of high ceiling type CODE No 5d or selection of high ceiling on P C board SW501 However only when Selt clean is not factory def...

Page 30: ...ommanded frequency changes every 30 seconds while operation is performed in J zone In K zone time counting is interrupted and the operation is held When I zone is detected the timer is cleared and the operation returns to the normal operation If the commanded frequency becomes S0 because the operation continues in J zone the return temperature A is raised from 5 C to 12 C until I zone is detected ...

Page 31: ...es of A and B 1 In cooling operation including Dry operation the drain pump is usually operated 2 If the float switch works while drain pump drives the compressor stops the drain pump continues the operation and a check code is output 3 If the float switch works while drain pump stops the 4 The drain pump doesn t stop immediately to decrease the drain water in the drain pan when the cooling operat...

Page 32: ...or individually 2 Swing setup SWING is displayed and the following display is repeated In all operations In group twin triple operation the louver positions can be set up collectively or individually 3 When the unit stopped or the alarm was output the louver is automatically set to full closed position 4 When PRE HEAT Heating ready is displayed Heating operation started or defrost operation is per...

Page 33: ...on is performed 4 After the test run push ON OFF button to stop the operation Display in the display part is same as the procedure in Item 1 5 Push TEST button to clear the test run mode TEST display in the display part disappears and the status returns to the normal stop status Remarks In the group opera tion use this control by connecting to either header or follower indoor unit Command frequenc...

Page 34: ...mote controller In case of the wireless type the display lamp does not change but the contents are same If operating an item which is prohibited by the central control mode from the remote controller it is notified with the receive sound Pi Pi Pi Pi Pi 5 times 1 Selecting AUTO mode enables an energy saving to be operated 2 The setup temperature is shifted corrected in the range not to lose the com...

Page 35: ... To erase the display during operation of self clean change CODE No D4 from 0000 Display At shipment to 0001 Non display 1 Turn on SAVE button on the remote controller 2 During operation of save operation SAVE lights on the wired remote controller 3 During save operation the current release control is performed with the restriction ratio set in EEPROM on the outdoor unit 4 The restriction ratio ca...

Page 36: ...ton for 4 seconds or more after temperature reached the minimum set temperature 6 To stop release this operation select and execute one from the following operations Push button Heating operation 18 C setting continues Push START STOP button Air conditioner stops Heating 18 C operation at the next start Push MODE Other operation mode is selected and the operation continues 7 As the setup temperatu...

Page 37: ...C fan output CN210 Ventilation output CN32 Louver CN510 HA CN61 External input output UART CN521 CHK CN71 Drain pump kit CN504 DISP CN72 Float SW CN34 Remote controller CN41 1 1 model Connection inter CN50 EEPROM IC503 TCJ sensor CN102 TC sensor CN101 TA sensor CN104 5 3 Indoor Print Circuit Board ...

Page 38: ... operation The single operation setting by FAN button on the remote controller is performed on the remote controller DN 31 0000 0001 HA ON OFF input J01 YES NO Pulse At shipment from factory Static input selection Permission Prohibition of remote controller operation stop is performed by input 1 2 3 4 5 Transmission Receive 0V Connected Application control kit TCB PCUC1E Operation ON Answer back o...

Page 39: ...ow temperature operation control work in cooling operation Is not defrost operation performed 4 ON OFF operation cannot be performed from remote controller Is not the control operation performed from outside remote side Is not automatic address being set up When the power is turned on at the first time or when indoor unit address setting is changed the operation cannot be performed for maximum app...

Page 40: ... be performed from remote controller Is not forced operation performed Is not the control operation performed from outside remote side Is not automatic address being set up Is not being carried out a test run by operation of the outdoor controller a Did you return the cabling to the initial positions b Are connecting cables between indoor unit and receiving unit correct 2 Troubleshooting procedure...

Page 41: ...unit Receiving error Receiving unit Miswiring or wire connection error Sending error Communication stop between receiving unit and indoor unit Duplicated indoor unit No Setup error Duplicated master units of remote controller Communication error between Application control kit and indoor unit P C board Wire connection error between indoor units Indoor power OFF Communication stop between indoor ma...

Page 42: ...TA error Discharge temp sensor TD error Temp sensor TE error Temp sensor TL error Temp sensor TO error Sensor error of outdoor unit 1 Temp sensor TS error Temp sensor TH error Temp Sensor miswiring TE TS Indoor EEPROM error Outdoor EEPROM error Compressor break down Compressor lock Current detection circuit error Outdoor compressor system error 1 Case thermostat worked Outdoor unit low pressure sy...

Page 43: ...n Operation Timer Ready Simultaneous flash Operation Timer Ready Alternate flash Check code Cause of trouble occurrence During test run Disagreement of cool heat Automatic cool heat setting to automatic cool heat prohibited model or setting of heating to cooling only model ...

Page 44: ...exists in individual indoor unit Indoor group address is unset Capacity of indoor unit is unset Duplicated setting of central control system address Abnormal stop by outside error CN80 input An error of indoor AC fan was detected Fan motor thermal relay worked Float switch worked Indoor DC fan error Over current Lock etc was detected In heating operation an error was detected by temp down of indoo...

Page 45: ...s detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Judgment and measures 1 Check cables of remote controller a...

Page 46: ...entral controller side Status of air conditioner Stop Stop Automatic reset If center exists operation continues Stop Automatic reset If center exists operation continues Stop Follower unit continues operation Stop Automatic reset Continues By remote controller Continuation Stop According to each case Condition Displayed when error is detected Displayed when error is detected Displayed when error i...

Page 47: ...e no disconnection or contact error of connector on harness from terminal block of indoor unit Check power connection of indoor unit Turn on power again Check indoor P C board MCC 1643 Defect Replace Check remote controller P C board Defect Replace Correct as a header unit and a follower unit Check remote controller P C board Defect Replace Correct a header unit a follower unit Remote controller a...

Page 48: ...ween 2 and 3 of terminal blocks 1 2 3 vary Check indoor P C board Defect Replace Check outdoor P C board Defect Replace Check indoor P C board Defect Replace Correct wiring of connector and terminal blocks Correct wiring and inter unit cables Check CODE No 14 YES YES YES YES YES NO NO NO NO NO MCC 1643 As shown in the following figure carry out measurement within 20 seconds after the power was tur...

Page 49: ...wire for the UART communication cut Red LED LD1 of external output board not illuminated Red LED LD1 light on the external input output board flashes on and off Red LED LD1 of external input output board blinks No Yes Fault with the external input output board Replace No Lead wire is cut or fault of input output board Yes Check the operating status Repair of connector connection Yes Replacement of...

Page 50: ...rrect indoor outdoor inter unit cable Serial signal line Check power connection status of indoor unit Connect again Correct connection of connector Check circuit wiring Correct inter unit cable of remote controller YES YES YES YES YES YES NO NO NO NO NO NO E18 error E08 L03 L07 L08 error E08 Duplicated indoor unit No L03 There are 2 or more master units in a group control L07 There is 1 or more gr...

Page 51: ...ol system addresses connected Is there check code on follower unit in main and sub remote controllers Are wiring connections to communication lines U3 and U4 normal Check central controller including network adapter and indoor P C board MCC 1643 Defect Replace Correct wiring connection Correct central control system address Check outside devices Defect Replace Check indoor P C board MCC 1643 Defec...

Page 52: ...p turned on Is connection of float switch connector Indoor control board CN34 normal Replace TA sensor Correct connection of connector Check the drain pipe etc Replace drain pump Check wiring Replace drain pump and indoor P C board MCC 1643 Correct connection of connector Check indoor P C board MCC 1643 Defect Replace Check and correct wiring and wire circuit YES YES YES YES YES YES YES NO NO O N ...

Page 53: ...ndoor P C board MCC 1643 If faulty Replace Disconnect the connector CN210 to the indoor P C board Is not connection error or disconnection on the connector CN210 of indoor unit P C board Does the fan turn smoothly when turned by hand Is each resistance value on the motor side of the fan motor connector CN210 of the indoor P C board correct Is F01 of the indoor P C board open Is R04 or R05 of the i...

Page 54: ...ive 4 3 2 1 ON SW804 SW801 1 CN701 Push DC180V or more 4 3 2 1 ON 4 1 4 Operation check direction of the outdoor P C board In case of self preservation valve 1 Set the Dip switch SW804 as same as the following table and push SW801 for approx 1 second It enables you to check the exchange operation to cooling cycle or heating cycle Only for approx 10 seconds the power is turned on As the heat value ...

Page 55: ...stics 2 Replace TC sensor Check indoor P C board MCC 1643 Defect Replace Correct connection of connector Are characteristics of TCJ sensor resistance value normal Is connection of TCJ sensor connector CN102 on Indoor P C board correct Refer to TCJ sensor Temperature Resistance value characteristic table Replace TCJ sensor Check indoor main P C board MCC 1643 Defect Replace YES YES YES YES NO NO NO...

Page 56: ...connection of A and B terminal blocks Correct communication line of remote controller 1 Is connection of connector normal Check power supply transformer on 1 1 model connection interface MCC 1440 Defect Replace Can the other indoor units be normally controlled from the central controller Or is the operation status of indoor unit reflected 1 TCC LINK central CN51 of 1 1 model connection interface T...

Page 57: ...generated during operation of the air conditioner Replace the service P C board When EEPROM was not inserted when power supply turned on or when the EEPROM data read write operation is impossible at all the automatic address mode is repeated In this time C06 error is displayed on the central controller P31 error Follower indoor unit When the header unit of a group operation detected E03 L03 L07 or...

Page 58: ...d the resistance value cannot be measured Temperature C 0 10 20 25 30 40 50 60 70 80 90 100 Resistance value kΩ Ω Ω Ω Ω Minimum value Standard value Maximum value 32 33 33 80 35 30 19 63 20 35 21 09 12 23 12 59 12 95 9 75 10 00 10 25 7 764 7 990 8 218 5 013 5 192 5 375 3 312 3 451 3 594 2 236 2 343 2 454 1 540 1 623 1 709 1 082 1 146 1 213 0 7740 0 8237 0 8761 0 5634 0 6023 0 6434 Temperature C 0 ...

Page 59: ...ial operation Replacement procedures CASE 1 Before replacement the indoor unit can be turned on and the setting data can be read out by wired remote control operation EEPROM data read out 1 Replacement of P C board for Indoor unit servicing and power on 2 Writing the read out EEPROM data 3 Power reset for all indoor units connected to the remote control when the group operation control is performe...

Page 60: ...ox 1 min until the remote controller operation is available again CODE No required at least 1 The CODE No for the Indoor unit type and Indoor unit capacity are required to set the rotation number setting of the fan 2 If the system indoor group addresses are different from those before replacement the auto address setting mode starts and the manual resetting may be required again when the multiple ...

Page 61: ... by pushing buttons for the temperature setting 5 Select the capacity by pushing buttons for the timer setting 7 Using the set temperature 8 Using the timer time buttons set the dat 0001 9 Push button The setting completes if the setting data are displayed 10 Push the button to return to the normal stop status It takes approx 1 min until the remote control operation is available again buttons set ...

Page 62: ...ttons for the temperature setting As described above check the setting data and modify to the data put down in 1 Step 8 Repeat the steps 6 and 7 Step 9 After the setting completes push TEST button to return to the normal stop status It takes approx 1 min until the remote control operation is available again The CODE No DN are ranged from to The CODE No DN is not limited to be serial No Even after ...

Page 63: ...ction function Presence of Application control kit Setting data Factory set value Depending on Type 0000 standard 0099 Not determined 0002 2 C flooring installation type 0 0000 Heat pump Depending on model type Depending on capacity type 0099 Not determined 0099 Not determined 0099 Not determined Depending on Type 0003 3 deg Ts 1 5 0000 None 0000 Thermo ON 0000 Not available 0000 Body sensor 0000 ...

Page 64: ...EST NOTE The outdoor unit does not operate after power has been turned on or for approx 3 minutes after operation has stopped 3 After a Test Run has finished push TEST button again and check that TEST on LC display has gone off To prevent a continuous test run operation 60 minutes timer release function is provided to this remote controller Wireless remote controller 1 When TEMPORARY button is pus...

Page 65: ...peration returns to the heating operation To execute the defrost operation again start procedure from above item 1 If the forced defrost operation was executed once setting of the above forced defrost operation is cleared 8 1 3 LED Display on P C Board 1 D501 Red It goes on Goes on by operation of the main microcomputer at the same time when the power supply is turned on It flashes with 1 second i...

Page 66: ... the group control is displayed one after the other In this time fan and louver of the selected indoor unit only operate 3 Using the set temperature TEMP buttons specify the CODE No DN 4 Using the timer time TIME buttons select the set data 5 Push SET button OK if indication lights To change the selected indoor unit proceed to Procedure 2 To change item to be set up proceed to Procedure 3 6 Pushin...

Page 67: ...y No display for AUTO HEAT 0007 Ceiling 0000 Undecided 0001 to 0034 0001 No 1 unit to 0030 No 30 unit 0001 No 1 unit to 0064 No 64 unit 0000 Individual 0001 Master unit in group 0002 Follower unit in group 0000 No louver model 0001 Swing only 0000 0 deg to 0010 10 deg Cool heat are reversed with Data value 2 against the set temperature d e d i v o r P 1 0 0 0 e n o N 0 0 0 0 0000 Filter input 0001...

Page 68: ...0050 50 to 0100 100 0000 None Clean operation is performed in case of stop by HA input HA operation output OFF during clean operation in case of stop by remote controller 0001 Stop Clean operation is not performed in case of stop by HA input HA operation output ON during clean operation in case of stop by remote controller The air conditioner stops including fire alarm such as remote monitor syste...

Page 69: ...witch Sub Remote controller switch Master Sold separately 2 1 3 2 1 3 B A B B A A Indoor unit 2 2 1 3 B A Sold separately Remote controller inter unit wire Procured locally Inter unit wiring between indoor units Procured locally 1 2 1 2 1 2 Remote controller Inside of the rear side Sub remote controller Master remote controller DIP switch 2 remote controller control Controlled by 2 remote controll...

Page 70: ...signal receiving unit and wireless remote controller For the details of address change A B selection on wireless remote controller refer to the owner s manual Turn off the indoor unit power supply Turn on the bit 3 of DIP switch SW30 on the signal receiving unit P C board The setting change is shown below DIP switch SW30 4 ON follower OFF header 3 ON B OFF A 2 Not used 1 Not used SW30 Signal recei...

Page 71: ...roller by the tip of the pencil 00 will be shown on the display 4 Push MODE MODE button during CHK pushing B will be shown on the display and 00 will be disappear and the air conditioner will turn OFF The wireless remote controller B is memorized NOTE Repeat above step to reset wireless remote controller to be A The wireless remote controllers do not display A The factory default of the wireless r...

Page 72: ...mode The service monitor goes on the master indoor unit No is displayed at first and then the temperature of CODE No is displayed 2 Push temperature set TEMP buttons and then change the CODE No of data to be monitored The CODE No list is shown below Operation procedure 1 2 3 4 Returned to usual display 2 4 1 3 SET TIME TIMER SET TEST FILTER RESET TEMP CL FAN SAVE SWING FIX VENT MODE ON OFF UNIT LO...

Page 73: ... temp of the indoor unit which was set to the header unit is reflected on the remote controller 1 Concealed duct high static pressure type is not set up on the header unit If the Concealed duct high static pressure type is the header unit Operation mode Cooling Heating AUTO HEAT COOL FAN and no DRY Air volume select HIGH When the operation mode is DRY FAN stops in concealed duct high static pressu...

Page 74: ...te controller operation is available Approx 50 seconds after power ON Regular communication between indoor units Every 30 seconds Header Follower Regular communication of the identical piping system Every 30 seconds Twin header follower When the above status changes immediately communicates Repetition The unit without power feed waits entirely Waiting status is released by system start Reboot when...

Page 75: ...entral control system wiring Header unit Header unit Follower unit Follower unit Follower unit Wiring for No 1 and 2 only Caution 2 Remote controller Remote controller Remote controller Remote controller wiring e l p i r t f o e l p m a x E n o i t a r e p o e l p i r T n i w T s t i n u 8 x a M n o i t a r e p o p u o r G Model name TCB PCNT30TLE2 8 2 1 1 1 Model Connection Interface TCC LINK ada...

Page 76: ...em wiring Header unit Header unit Follower unit Follower unit Follower unit Caution 2 Remote controller Remote controller Remote controller n o i t a r e p o e l p i r T n o i t a r e p o p u o r G Caution 3 1 1 model connection interface TCC LINK adapter This option Earth screw Central control device U1 U3 U2 U4 Central control device U1 U3 1 2 3 U2 U4 Central control devices Max 10 units Refrige...

Page 77: ... control is executed first the unit No is displayed and all the indoor units in the group control are selected In this time fans of all the selected indoor units are turned on Fig 1 Keep displayed status without pushing UNIT LOUVER button In case of individual remote controller which is not group controlled Line address and Indoor unit address are displayed 2 Using temperature setup TEMP buttons s...

Page 78: ...indoor unit are connected and they are twin triple or when an outdoor unit is connected to each indoor unit respectively in the group operation even if multiple refrigerant lines are provided the automatic address setup completes with power ON of the outdoor unit The operation of the remote controller is not accepted while automatic address works Approx 4 to 5 minutes When the following addresses ...

Page 79: ... unit communicates with the indoor unit sub which serial communicates with the Representative unit outdoor units and sends receives signal Command from compressor to from the outdoor Header Twin units as the representative of the cycle control in the indoor units of the identical line address within the minimum unit which configures one of the refrigerating cycles of Twin Triple Double twin Sub un...

Page 80: ...and information to the sub unit Sub unit The sub unit receives the indoor unit data from the master With identical line address indoor outdoor serial and then performs the thermo operation synchronized with the master unit The sub unit sends own thermo ON OFF demand to the master unit Example No 1 1 master unit sends receives signal to from No 1 2 and No 1 3 sub units It is not influenced by the l...

Page 81: ...aster Max 8 units 1 2 Header Master 1 1 1 2 1 1 Follower Sub 9 2 2 Automatic Address Example from Unset Address No miswiring 1 Standard One outdoor unit Only turning on source power supply Automatic completion 2 Group operation Multiple outdoor units Multiple indoor units with serial communication only without twin Only turning on source power supply Automatic completion 3 Multiple groups operatio...

Page 82: ...UVER T In case that addresses of the indoor units will be determined prior to piping work after wiring work Set an indoor unit per a remote controller Turn on power supply 1 Push SET CL TEST buttons simultaneously for 4 seconds or more 2 Line address Using the temperature setup buttons set 12 to the CODE No 3 Using timer time buttons set the line address 4 Push SET button OK when display goes on 5...

Page 83: ...ntrol unit other unit numbers are also displayed every pushing UNIT LOUVER button 2 To know the position of indoor unit body by address To confirm the unit No in the group control Follow to the procedure during operation in this procedure the indoor units in group control stop Procedure The indoor unit numbers in the group control are successively displayed and fan louver and drain pump of the cor...

Page 84: ...olonged Failure to clean the indoor outdoor units regularly will cause shortage of capacity freezing water leakage or trouble on the compressor Part name Heat exchanger Fan motor Filter Fan Suction Discharge grille Drain pan Face panel Louver External appearance Object Indoor Outdoor Contents of check Blocking with dust damage check Audibility for sound Visual check for dirt and breakage Visual ch...

Page 85: ...ly pushing it There are two air intake grilles 2 Attachment 1 Attach the hinge of air intake grille in square hole of body 2 Close the air intake grille and then fix it securely while sliding knob closed side CLOSE 3 Fix the screws of air intake grille fixing knob on a side of each filter Electric parts 1 Detachment box cover 1 Loosen the screw of the electric parts box cover Ø4 x 10 2 pcs 2 The e...

Page 86: ...x 10 2 pcs Control P C 1 Detachment board 1 Perform works of 1 of 2 Remove the indoor outdoor connecting wire and remote controller wire from each terminal block 3 Remove the connectors which connected from the control P C board to other parts NOTE First unlock the housing and then remove the connectors CN510 Louver motor 20P White CN41 Remote controller terminal block 2P Blue CN67 Power supply te...

Page 87: ...ft is removed with the fan 5 The screw with the hexagonal screw hole of the fan is loosened and the fan is detached from the shaft 2 Attachment 1 The fan is installed in the shaft so that the tightening screw may come at the right of the fan toward the heat exchanger 2 Insert the fan in the shaft while adjusting to match the installation mark to the groove of the fan The fan and the screw tighteni...

Page 88: ...se and the cover it fixes with the bolt Ø8 x 15 2 pcs 6 The coupling inserted by the work of 4 is set to the ditch of the shaft and it fixes with hexagonal screw hole NOTE Be sure to use a torque wrench for fixing and tighten with 4 9N m or more 7 The fan is positioned so that the fan may become a center for fan case upper and it fixes with the hexagonal screw hole NOTE Be sure to use a torque wre...

Page 89: ...housing and then remove the connectors 3 Remove the fixing screws of the fixing plate 2 pcs at the side of the fan motor Ø5 x 10 2 pcs The earth screw is tightening together with motor fixing screw 4 While supporting the fan motor by hands remove the the fan motor 2 Attachment 1 Attach as before in fan motor 䊻㻌 motor fixing plate 䊻 electric part box cover order Attach the connector and earth wire ...

Page 90: ... works of 1 of 2 Remove the screws of the side cover One side Ø4 x 10 1 pcs 3 Slide to the air discharge side remove the side cover 2 Attachment 1 Insert hooking claw of the side cover in the square hole on the main body Slide to the air intake side and attach the side cover 2 Fix the side cover by screws One side Ø4 x 10 1 pcs 1 ...

Page 91: ...e under panel NOTE When you remove forcibly which may result in the product breaks 6 When you remove the signal receiving unit lap the end of flat head screw driver with vinyl tape and forcedly insert it into the groove at the side under circle mark on the cover 2 Attachment 1 Attach the under panel from air discharge side according to drain pan 2 Attach the screws as original position 80 160 type...

Page 92: ...lator stuck on air discharge side of the drain pan is peeled off and an inside shoulder screw is removed 56 type 1 pcs 80 160 type 2 pcs When installing the heat insulator peeled off is used 5 Slide to the air discharge side remove the drain pan 2 Attachment 1 The drain cap is surely inserted up to the drain pan root 2 Slide to the air discharge side hooking surely the frame on fan side 3 Attach t...

Page 93: ...ed Ø4 x 10 2 pcs 4 The screw of the partition plate is removed while holding the heat exchanger the partition plate is removed Ø4 x 10 4 pcs 5 The screw of the heat exchanger on the partition plate and the other side is removed while holding the heat exchanger and the heat exchanger is removed 2 Attachment 1 Attach as before in heat exchanger 䊻㻌 sensor 䊻 piping support 䊻 drain pan 䊻 under panel or...

Page 94: ...1 024 018 019 020 042 009 040 026 049 050 002 025 027 028 022 005 021 007 008 038 048 046 047 023 030 010 031 032 045 006 001 012 014 015 016 041 017 033 034 035 036 037 043 044 11 EXPLODED VIEWS AND PARTS LIST 11 1 RAV SM567CTP E RAV SM567CTP TR ...

Page 95: ... D 2 2 20 43T22328 ASM FAN CASE U 2 2 21 43T22329 ASM S V LOUVER 2 2 22 43T22330 ASM FLAP 1 1 23 43T22333 ASM GEAR FLAP 1 1 24 43T21443 MOTOR FAN 1 1 25 43T47333 BONNET 12 70 DIA 1 1 26 43T97311 NUT FLARE 1 4 IN 1 1 27 43T82320 SOCKET 1 1 28 43T49364 COV FRAME MAIN 1 1 29 43T44516 ASM REF 1 1 30 43T60446 LEAD MOT 1 1 31 43T62349 GROMMET 1 1 32 43T62350 GROMMET 1 1 38 43T70317 ASM HOSE 1 1 39 43T72...

Page 96: ...TR 401 43T50347 SENSOR ASSY SERVICE 2 2 402 43T60427 ASM SERV Terminal block 3P 20A 1 1 403 43T60434 TERMINAL BLOCK 2P 1 1 404 43T62348 COVER E BOX 1 1 405 43T50351 HOLDER TA 1 1 406 43T61317 BASE CLAMP 1 1 407 43T6V412 ASM PCB SERV 1 1 408 43459017 ASM PCB OP 1 1 409 43T50476 SERVICE SENSOR 1 1 ...

Page 97: ... 004 012 013 029 020 021 022 051 052 010 049 026 027 003 031 035 030 032 033 036 028 024 006 023 008 009 047 058 056 057 025 039 011 040 041 055 007 001 014 016 017 018 050 019 042 043 044 045 046 053 054 11 2 RAV SM807CTP E RAV SM807CTP TR ...

Page 98: ... 3 3 23 43T22329 ASM S V LOUVER 3 3 24 43T22331 ASM FLAP 1 1 25 43T22333 ASM GEAR FLAP 1 1 26 43T22323 BEARING 1 1 27 43T22324 COUPLING 1 1 28 43T22325 SHAFT 1 1 29 43T21444 MOTOR FAN 1 1 30 43T97314 NUT FLARE 5 8 IN 1 1 31 43T47332 BONNET 9 52 DIA 1 1 32 43T47334 BONNET 15 88 DIA 1 1 33 43T82321 SOCKET 1 1 35 43T82318 SOCKET 1 1 36 43T49364 COV FRAME MAIN 1 1 37 43T44517 ASM REF 1 1 39 43T60446 L...

Page 99: ... SENSOR ASSY SERVICE 2 2 402 43T60427 ASM SERV Terminal block 3P 20A 1 1 403 43T60434 TERMINAL BLOCK 2P 1 1 404 43T62348 COVER E BOX 1 1 405 43T50351 HOLDER TA 1 1 406 43T61317 BASE CLAMP 1 1 407 43T6V412 ASM PCB SERV 1 1 408 43459017 ASM PCB OP 1 1 409 43T50476 SERVICE SENSOR 1 1 Electric Parts ...

Page 100: ...009 043 024 025 002 030 052 028 029 053 031 026 022 005 021 007 008 041 051 049 050 023 033 010 034 035 048 006 001 012 014 015 016 044 017 036 037 038 039 040 046 047 11 3 RAV SM1107CTP E RAV SM1407CTP E RAV SM1607CTP E RAV SM1107CTP TR RAV SM1407CTP TR RAV SM1607CTP TR ...

Page 101: ...43T22332 ASM FLAP 1 1 1 1 1 1 23 43T22333 ASM GEAR FLAP 1 1 1 1 1 1 24 43T22323 BEARING 1 1 1 1 1 1 25 43T22324 COUPLING 1 1 1 1 1 1 26 43T22326 SHAFT 1 1 1 1 1 1 27 43T21445 MOTOR FAN 1 1 1 1 1 1 28 43T97314 NUT FLARE 5 8 IN 1 1 1 1 1 1 29 43T47334 BONNET 15 88 DIA 1 1 1 1 1 1 30 43T47332 BONNET 9 52 DIA 1 1 1 1 1 1 31 43T49364 COV FRAME MAIN 1 1 1 1 1 1 32 43T44518 ASM REF 1 1 1 1 1 1 33 43T6044...

Page 102: ...SENSOR ASSY SERVICE 2 2 2 2 2 2 402 43T60427 ASM SERV Terminal block 3P 20A 1 1 1 1 1 1 403 43T60434 TERMINAL BLOCK 2P 1 1 1 1 1 1 404 43T62348 COVER E BOX 1 1 1 1 1 1 405 43T50351 HOLDER TA 1 1 1 1 1 1 406 43T61317 BASE CLAMP 1 1 1 1 1 1 407 43T6V412 ASM PCB SERV 1 1 1 1 1 1 408 43459017 ASM PCB OP 1 1 1 1 1 1 409 43T50476 SERVICE SENSOR 1 1 1 1 1 1 ...

Page 103: ...rocedure so that if the refrigerant accidentally leaks out its concentration does not reach the limit and in the event of an emergency measures can be made before injury can occur In a room where the concentration may exceed the limit create an opening with adjacent rooms or install mechanical ventilation combined with a gas leak detection device The concentration is as given below Total amount of...

Page 104: ...TOSHIBA CARRIER THAILAND CO LTD 144 9 MOO 5 BANGKADI INDUSTRIAL PARK TIVANON ROAD TAMBOL BANGKADI AMPHUR MUANG PATHUMTHANI 12000 THAILAND ...

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