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P9 ASD Installation and Operation Manual

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Use caution when setting the output frequency. Over speeding a motor decreases its ability to deliver
torque and may result in damage to the motor and/or the driven equipment.

Not all P9 ASDs are equipped with internal primary power input fuses (HP dependent). When
connecting two or more ASDs that have no internal fuse to the same power line as shown in

select a circuit-breaking configuration that will ensure that if a short circuit occurs in ASD 1, only
MCCB2 trips — not MCCB1. If it is not feasible to use this configuration, insert a fuse between
MCCB2 and ASD 1.

Mounting the ASD

— The following thermal specifications apply to the 230-volt and 460-volt ASDs ONLY —

Install the unit securely in a well-ventilated area that is out of direct sunlight.

The ambient operating temperature rating of the P9 ASD is 14° to 104° F (-10° to 40° C).

The process of converting AC to DC and then back to AC produces heat. During normal ASD
operation, up to 5% of the input energy to the ASD may be dissipated as heat. If installing the ASD in a
cabinet, ensure that there is adequate ventilation.

DO NOT

operate the ASD with the enclosure door open or with any enclosure panels removed.

When installing multiple ASDs horizontally, TIC recommends at least 5 cm of space between adjacent
units. However, horizontally mounted ASDs may be installed side-by-side with no space in between the
adjacent units if the top cover is removed from each ASD.

For 150 HP and above ASDs, a minimum of 50 cm of space is required above and below adjacent units
and any obstruction.This space is the recommended minimum space requirement for the ASD and
ensures that adequate ventilation is provided for each unit. More space will provide a better
environment for cooling (see the section titled

Enclosure and Conduit Plate Dimensions on pg. 268

for

additional information on mounting space requirements).

Note:

Ensure that the ventilation openings are not obstructed.

Figure 1. Typical Circuit Breaker Configuration.

CAUTION

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Summary of Contents for P9

Page 1: ...TM P9 ASD Install Op Manual TOSHIBA P9 ASD INSTALLATION OPERATION MANUAL DN 64054 004 February 2013 ...

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Page 3: ...Document Number 64054 004 February 2013 P9 ASD Installation Operation Manual TM ...

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Page 5: ...vention Time Based Alternation provides a more evenly spread machine wear pattern for motors and pumps of the system by optimizing load sharing such that all pumps are allowed to alternate as the primary pump while the remaining pump s operate in an ancillary mode for time intervals that are determined by the user Time Based Alternation also offers a significantly decreased level of system down ti...

Page 6: ...ty contained in the contract between the parties is the sole warranty of Toshiba International Corporation and any statements contained herein do not create new warranties or modify the existing warranty Any electrical or mechanical modifications to this equipment without prior written consent of Toshiba International Corporation may void all warranties and may void the UL CSA listing or other saf...

Page 7: ...ibe the warning labels and symbols that are used on the device and throughout the manual Read the manual completely before installing operating performing maintenance or disposing of this equipment This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the manual are in English an...

Page 8: ...roducts and services please visit our website at www toshiba com ind TOSHIBA INTERNATIONAL CORPORATION P9 Adjustable Speed Drive Please complete the Warranty Card supplied with the P9 ASD and return it to Toshiba International Corporation by prepaid mail This will activate the 12 month warranty from the date of installation but shall not exceed 18 months from the shipping date Complete the followi...

Page 9: ...utions 6 Protection 6 System Integration Precautions 7 Personnel Protection 7 System Setup Requirements 8 Operational and Maintenance Precautions 9 Motor Characteristics 10 Motor Autotuning 10 Pulse Width Modulation Operation 10 Low Speed Operation 10 Overload Protection Adjustment 10 Operation Above 60 Hz 10 Power Factor Correction 11 Light Load Conditions 11 Motor Load Combinations 11 Load Produ...

Page 10: ...8 Frequency Control F004 39 Override Operation 40 System Configuration and Menu Options 43 Root Menus 43 Virtual Linear Pump Setup 73 Direct Access Parameter Information 77 Direct Access Parameters Numbers 77 Alarms Trips and Troubleshooting 256 Alarms and Trips 256 User Notification Codes 257 Alarms 258 Trips Faults 261 Enclosure and Conduit Plate Dimensions 268 Enclosure Dimensions 268 Conduit P...

Page 11: ...d The word DANGER preceded by the safety alert symbol indicates that an imminently hazardous situation exists that if not avoided or if instructions are not followed precisely will result in serious injury to personnel or loss of life The word WARNING preceded by the safety alert symbol indicates that a potentially hazardous situation exists that if not avoided or if instructions are not followed ...

Page 12: ... to provide useful information or to indicate an imminently hazardous situation that may result in serious injury severe property and equipment damage or loss of life if safe procedures or methods are not followed as outlined in this manual Qualified Personnel Installation operation and maintenance shall be performed by Qualified Personnel Only A Qualified Person is one that has the skills and kno...

Page 13: ...the TIC Customer Support Center Inspections may be required after moving equipment Contact the TIC Customer Support Center to report discrepancies or for assistance if required Handling and Storage Use proper lifting techniques when moving the ASD including properly sizing up the load getting assistance and using a forklift if required Store in a well ventilated location and preferably in the orig...

Page 14: ...cals or gases water solvents or other fluids Avoid installation in areas where vibration heat humidity dust fibers metal particles explosive corrosive mists or gases or sources of electrical noise are present The installation location shall not be exposed to direct sunlight Allow proper clearance spaces for installation DO NOT obstruct the ventilation openings Refer to the section titled Installat...

Page 15: ...rounded 3 phase power source or within a high resistance grounding system the Grounding Capacitance must be set to Small or Out typeform specific as shown on pg 19 If set to High a system malfunction component failure or fire may result Grounding Capacitor Switching The ASD is equipped with noise reduction capacitors which are used to reduce the EMI leakage via the 3 phase power input circuit and ...

Page 16: ...PC This may cause a fire Ensure the correct phase sequence and the desired direction of motor rotation in the Bypass mode if applicable Protection Ensure that primary protection exists for the input wiring to the equipment This protection must be able to interrupt the available fault current from the power line The equipment may or may not be equipped with an input disconnect option All cable entr...

Page 17: ...r options availability and for application specific system integration information if required Personnel Protection Installation operation and maintenance shall be performed by Qualified Personnel ONLY A thorough understanding of the ASD will be required before the installation operation or maintenance of the ASD Rotating machinery and live conductors can be hazardous and shall not come into conta...

Page 18: ...em damage or injury to personnel i e E Off Auto Restart settings System Interlocks etc The programming setup and system configuration of the ASD may allow it to start the motor unexpectedly A familiarity with the Time Based Alternation F404 Virtual Linear Pump Auto Start Stop F385 Auto Restart F301 and the Sleep Timer F383 settings are a requirement to use this product The setup procedures include...

Page 19: ... indicated with a cabinet label and a Charge Indicator LED shown for smaller ASDs in Figure 2 on pg 16 Wait at least the minimum time indicated on the enclosure mounted label and ensure that the Charge Indicator LED has turned off once the ASD power has been turned off before coming into contact with any circuits DO NOT attempt to disassemble modify or repair the ASD Call the TIC Customer Support ...

Page 20: ...re heat noise and vibration when operated by a P9 ASD rather than directly from commercial power Low Speed Operation Operating a general purpose motor at lower speeds may cause a decrease in the cooling ability of the motor Reducing the torque requirement of the motor at lower speeds will decrease the generated heat at lower speeds When the motor is to be operated at low speed less than 50 of full...

Page 21: ...on see Program Special Carrier Frequency PWM Carrier Frequency Note When operating in the Vector Control mode the carrier frequency should be set to 2 2 kHz or above Motor Load Combinations When the P9 ASD is used in combination with one of the following motors or loads it may result in unstable operation A motor with a rated capacity that exceeds the motor capacity recommended for the P9 ASD An e...

Page 22: ...nd if the extended over current condition were allowed to exceed the circuit parameters this condition could result in a fire hazard To combat this condition the 3 phase input may be connected using contactors that are configured to open in the event of an extended DBR over current condition or an internal circuit failure Using a thermal sensor and or overload protection as the 3 phase input conta...

Page 23: ...A of the motor For further information on this parameter see Motor Overload Protection Level 1 on pg 194 P9 ASD Capacity The P9 ASD must not be used with a motor that has a larger capacity than the ASD even if the motor is operated under a small load A P9 ASD being used in this way will be susceptible to a high output peak current which may result in nuisance tripping DO NOT apply a level of input...

Page 24: ...nd W T3 If a secondary magnetic contactor MC is used between the output of the ASD and the motor it should be interlocked such that the ST CC connection is disconnected before the output contactor is opened DO NOT open and then close a secondary magnetic contactor between the ASD and the motor unless the ASD is off and the motor is not rotating Note Re application of power via a secondary contact ...

Page 25: ...C to DC and then back to AC produces heat During normal ASD operation up to 5 of the input energy to the ASD may be dissipated as heat If installing the ASD in a cabinet ensure that there is adequate ventilation DO NOT operate the ASD with the enclosure door open or with any enclosure panels removed When installing multiple ASDs horizontally TIC recommends at least 5 cm of space between adjacent u...

Page 26: ... the PO and PA terminals to provide additional filtering When not used a jumper must be connected across these terminals PA and PB are used for the DBR connection if using a braking resistor PC is the negative terminal of the DC bus R L1 S L2 and T L3 are the 3 phase input supply terminals for the ASD U T1 V T2 and W T3 are the output terminals of the ASD that connect to the motor The location of ...

Page 27: ...more power conductors are run in the same conduit refer to the NEC Article 310 adjustment factors Note National and local codes should be referenced when running more than three conductors in the same conduit Install a molded case circuit breaker MCCB or fuse between the 3 phase power source and the ASD in accordance with the fault current setting of the ASD and the NEC Article 430 The ASD is desi...

Page 28: ...ilters as required Grounding Capacitor If operating using an ungrounded 3 phase power source or within a high resistance grounding system the Grounding Capacitance must be set to Small or Out typeform specific as shown on pg 19 If set to High or In a system malfunction component failure or fire may result The Grounding Capacitor plays a role in minimizing the effects of leakage current through the...

Page 29: ...0 HP 460 volt 30 HP to 100 HP The value may be set to Large default setting or Small by pushing or pulling the switch actuator respectively Figure 6 The Grounding Capacitor Bar is used on typeforms 230 volt 75 HP to 125 HP 460 volt 125 HP and the 150 HP The value may be set to Large or Small default setting by connecting or disconnecting the switching bar respectively Figure 7 pg 19The Grounding C...

Page 30: ...G1 Part 31 compliant Table 1 lists the suggested maximum lead lengths for the listed motor voltages Note Contact the TIC Customer Support Center for application assistance when using lead lengths in excess of those listed or for filter selection assistance for a given application Exceeding the peak voltage rating or the allowable thermal rise time of the motor insulation will reduce the life expec...

Page 31: ...put O1A B OUT1 Switched Output External Device 1 Programmable contact N O Figure 16 on pg 25 O2A B OUT2 External Device 2 Programmable contact N O FLA Fault relay N O Figure 19 on pg 25 FLB Fault relay N C FLC Fault relay common RR Analog Input Frequency Mode 1 Multifunction programmable analog input 0 0 to 10 VDC input 0 Hz to Maximum Frequency Figure 11 on pg 25 RX Multifunctional programmable a...

Page 32: ...ode This input terminal may be programmed to any of the functions listed in Table 6 on pg 245 see F112 S1 The default setting for this terminal is the Preset Speed 1 see Preset Speed 1 on pg 84 The S1 terminal is activated by connecting CC to this terminal Sink mode This input terminal may be programmed to any of the functions listed in Table 6 on pg 245 see F115 S2 The default setting for this te...

Page 33: ... activate deactivate an auxiliary motor once the Virtual Linear Pump level has remained above the Maximum threshold setting or below the Minimum threshold setting for the time setting of F480 The OUT1 terminal is rated at 2 A 120 VAC and 2 A 30 VDC This terminal may be set to any of the functions listed in Table 9 on pg 251 see F130 O2A B OUT2A B The default function assigned to this terminal is E...

Page 34: ...led Terminal Descriptions on pg 22 for terminal descriptions See the section titled Cable Terminal Torque Specifications on pg 278 for information on the proper cable terminal sizes and torque specifications when making Terminal Board connections LC Note The relay is shown in the normal operating condition During a faulted condition the relay connection is FLC to FLA J101 TB1 TB2 TB3 J100 SW200 TB...

Page 35: ...Configurations Figure 10 Discrete Input Figure 11 RR Input Figure 12 RX Input Figure 13 V I Isolated Input Figure 14 P24 Output Figure 15 PP Output Figure 16 OUT1 OUT2 Output Figure 17 FP Output Figure 18 AM FM Output Figure 19 Fault Relay shown not faulted ...

Page 36: ...ram Note The AM FM and the SU analog terminals are referenced to CC The RR RX P24 and the PP analog terminals are referenced to CCA The isolated V I analog terminal references IICC Note When connecting multiple wires to the PA PB PC or PO terminals do not connect a solid wire and a stranded wire to the same terminal ...

Page 37: ...ll grounds are secured All personnel are at a safe distance from the motor and the motor driven equipment Use the following table to record any changed parameters for future reference Table 3 ASD Parameter Changes by Installer Maintenance Personnel ASD ID__________Name ______________________Date _______ Notes Parameter Number Parameter Name Default or Previous Setting New Setting Unit of Measure N...

Page 38: ...formation Monitored Items Password and Lockout Information Alarm Information Main Monitor Items Prohibited Items and Save User Settings Information parameter settings may be saved by the user The battery backup system must be activated by the installer or maintenance personnel to use the backup function To activate the battery backup system remove the Phillips screw from the front of the LED LCD d...

Page 39: ... bus voltage torque etc diagnostic information and LED screen information in expanded normal text Hand Auto Key Toggles the system to and from the Hand and Auto modes The Hand Auto key is disabled while the Fault screen is active The Hand Auto key LED is on when the system is in the Hand mode The Hand mode allows the Command and Frequency control functions to be carried out via the EOI The Auto mo...

Page 40: ...r in accordance with the setting of F603 3 Resets active Faults and or active Alarms if pressed twice quickly The source of the Faults or Alarms must be determined and corrected before normal ASD operation can resume LED LCD Screens LED Screen Display The LED screen displays the output frequency active alarms and or active faults If there are no active alarms or faults the output frequency is disp...

Page 41: ...me takes the menu back one level each time the ESC key is pressed until the Frequency Command screen is reached Further ESC entries will toggle the system to and from the Frequency Command screen and the EOI Command menu Note Changes carried out from the EOI Command screen will be effective for EOI controlled ASD operation only See the section titled EOI Command Mode on pg 44 for additional inform...

Page 42: ...recommended for NEMA 4 applications Contact the TIC Customer Support Center for more information on the NEMA 4 remote mounting kit An EOI extender cable is required for remote mounting The EOI extender cable is available in a 10 ft length and may be ordered through the TIC Customer Support Center Remote mounting may be extended up to the distance supported by standard RS485 communication typically...

Page 43: ...ere it may be exposed to flammable chemicals or gases water solvents or other fluids Turn on the power only after securing the front cover of the ASD EOI Remote Mounting w o the ASD MTG KIT P9 Note See Figure 25 for the dimensions and the item locations referenced in steps 1 through 5 1 At the EOI mounting location mark the 4 00 by 3 63 hole and the four 3 16 screw holes 2 Cut the 4 00 by 3 63 rec...

Page 44: ...ngular hole 3 Drill the four 11 32 holes for the Bezel Plate mount 4 Attach and secure the Bezel Plate to the front side of the mounting location using the four 10 32 hex nuts 10 split lock washers and the 10 flat washers 5 Attach and secure the EOI to the front side of the Bezel Plate using the four 6 32 x 5 16 pan head screws 6 split lock washers and the 6 flat washers 6 Connect the extension ca...

Page 45: ... screen is displayed 3 Press the Hand Auto key to enter the Hand mode green Hand LED illuminates 4 Turn the Rotary Encoder clockwise until the desired Frequency Command value is displayed in the SET field of the LCD screen 5 Press the Run key and the motor runs at the Frequency Command value Note The speed of the motor may be changed while the motor is running by using the Rotary Encoder to change...

Page 46: ...ilities Changed From Default The Changed From Default feature allows the user to quickly access the parameters that are different from the factory default settings or the post Reset settings Once the Changed From Default screen is displayed the system scrolls through all of the system parameters automatically and halts once reaching a changed parameter Once stopped at a changed parameter the Rotar...

Page 47: ...e initial setup saved troubleshooting and diagnostics may be performed and the starting setup may be re applied when finished via Program Utilities Type Reset Restore User Settings Note EOI settings are not stored or restored using the Save User Settings or Restore User Settings respectively i e contrast setting voltage current units display gradient characteristics etc See the section titled Batt...

Page 48: ...rsede the F003 setting as indicated in Table 4 on pg 40 Table 4 shows the hierarchy of the control sources managed by the Override function The level of the control item of the hierarchy is listed from left to right most to least respectively As indicated in the table the Override setting may supersede the F003 setting Placing the EOI in the Hand mode selects the RS485 2 wire as the Command Mode c...

Page 49: ...de Mode via communications or Placing the EOI in the Hand mode places only the RS485 2 wire in the Override Mode Possible Frequency control source selections include the following Communication Board RS485 EOI Keypad Terminal Block the default setting or F004 setting used if no other items are in the Override mode Note The Terminal Board is placed in the Override Mode for Speed control functions b...

Page 50: ...ide control setting supersedes the setting of the Command mode setting F003 and the Frequency mode setting F004 However the F003 and F004 settings will be used in the event that the register scan returns the condition that none of the listed items have the Override feature turned on or a discrete input terminal is set to Hand Priority and is activated Command and Frequency Control Override Hierarc...

Page 51: ...g the optional Communication Board for command control Frequency Control Selections The following is a listing with descriptions of the Frequency Mode F004 selections Program Fundamental Standard Mode Selection Frequency Mode 1 Settings 1 V I Used when a 0 to 10 VDC analog input or a 0 20 mADC current input is used as the speed control input Only one input signal type may be used at a time Set SW3...

Page 52: ...ase the speed of the motor by momentarily connecting the assigned discrete input terminal to CC See F264 on pg 129 for further information on this feature 11 Pulse Input Option Used to allow the system to use a pulsed input for frequency control See PG Input Point 1 Setting on pg 123 for further information on this feature 12 Pulse Input motor CPU Used to allow the system to use a pulsed input for...

Page 53: ...d screen and on the LED screen when active Fault information will be displayed via the Fault screen See Alarms and Trips on pg 256 for more information on Alarms and Trips Figure 28 P9 ASD Root Menu Navigation Frequency Command Mode Frequency Setting While operating in the Hand mode Hand LED is illuminated on the EOI the running frequency of the motor may be set from the Frequency Command screen U...

Page 54: ...ttings of F603 V f Group One of 4 V f profiles may be selected and run Each V f profile is comprised of 4 user settings Base Frequency Base Frequency Voltage Manual Torque Boost and Electronic Thermal Protection Expanded descriptions of these parameters may be found in the section titled Direct Access Parameter Information on pg 77 Accel Decel Group One of 4 Accel Decel profiles may be selected an...

Page 55: ... rated capacity of the P9 ASD AM Output Displays the AM output terminal value for the function assigned to the AM terminal FM Output Displays the FM output terminal value for the function assigned to the FM terminal Motor OL Overload Real Displays the real time Motor Overload value as a percentage of the rated capacity of the motor Motor OL Overload Trip Displays the Motor Overload Trip value as a...

Page 56: ...I input terminal may receive Current or Voltage to control the output speed or the output torque The input signal type must be selected at SW301 on the Terminal Board The V input setting of SW301 is used for the 0 10 VDC analog input signal and the I input setting of SW301 is used for the 0 20 mA analog input signal Either may be used as a frequency or torque command source See parameter F201 for ...

Page 57: ...uency Main Monitor Selections Two 2 Monitor Mode items may be selected from the Main Monitor Selections screen to be displayed on the Frequency Command screen while the P9 ASD is running Note Virtual Linear Pump Average and Work Hours may also be selected as Main Monitor items but are not displayed at the Monitor screen The selected items along with their real time values are displayed on the Freq...

Page 58: ...etup on pg 73 for more on this function Setup Wizard Motor ASD Setup N A Transducer Setup Setup Settings Mode Switch F390 Application Type F391 Application Operating Mode F380 Transducer Units N A Transducer Output Range F392 Transducer Maximum Reading F393 Transducer Minimum Reading F403 Minimum Threshold F394 Maximum Threshold F395 Command Source F396 Command Value F397 Low Frequency Limit F398 ...

Page 59: ...ASDs on TBA F437 Time Based Alternation Pump Number F434 TBA Process Hold Mode Response Time F438 TBA Direct Mode Response Time F439 TBA Direct Mode Emergency Setpoint F456 Input Terminal 5 S1 Function F115 Time Based Alternation Emergency Timer F404 FUNDAMENTAL Fundamental Accel Decel 1 Settings Automatic Acceleration Deceleration F000 Acceleration Time 1 F009 Deceleration Time 1 F010 Acceleratio...

Page 60: ...utput Terminal Adjustment F006 FM Output Gradient Characteristic F682 FM Bias Adjustment F683 FM Voltage Current Output Switching F681 AM Output Terminal Function F670 AM Output Terminal Adjustment F671 AM Output Gradient Characteristic F685 AM Bias Adjustment F686 MON 1 Terminal Meter Selection F672 MON 1 Terminal Meter Adjustment F673 MON 1 Output Gradient Characteristic F689 MON 1 Bias Adjustme...

Page 61: ... 12 Response Time F144 Input Terminal 13 20 Response Time F145 Input Terminals Always ON Terminal Function F110 Input Terminal 1 F Function F111 Input Terminal 2 R Function F112 Input Terminal 3 ST Function F113 Input Terminal 4 RES Function F114 Input Terminal 5 S1 Function F115 Input Terminal 6 S2 Function F116 Input Terminal 7 S3 Function F117 Input Terminal 8 S4 Function F118 Input Terminal 9 ...

Page 62: ...uency Hold Time F358 Output Terminals Output Terminal 1 OUT1 Function F130 Output Terminal 2 OUT2 Function F131 Output Terminal 3 FL Function F132 Output Terminal 4 OUT3 Function F133 Output Terminal 5 OUT4 Function F134 Output Terminal 6 R1 Function F135 Output Terminal 7 OUT5 Function F136 Output Terminal 8 OUT6 Function F137 Output Terminal 9 R2 Function F138 Output Terminal 10 R3 Function F168...

Page 63: ...Alarm Prohibition prohibits an EOI alarm display ONLY alarm still activated Over Current Alarm N A ASD Overload Alarm Motor Overload Alarm Over Heat Alarm Over Voltage Alarm Main Power Under Voltage Alarm Reserved POFF Alarm Under Current Alarm Approaching Over Torque Alarm Threshold Dynamic Braking Resistor DBR Overload Alarm Cumulative Run Timer Alarm DeviceNet Profibus CC Link Alarm RS485 Commu...

Page 64: ...History read only Trip Number N A Trip Type Frequency at Trip Output Current Output Voltage Direction Frequency Reference DC Voltage Discrete Input Terminals Discrete Output Terminals Run Timer Post Compensation Frequency Speed Feedback Real Time Speed Feedback 1 Second Torque Feedback Torque Reference Torque Current Excitation Current PID Feedback Motor Overload Ratio ASD Overload Ratio Dynamic B...

Page 65: ...etection Time F622 Over Speed Detection Frequency Upper Band F623 Over Speed Detection Frequency Lower Band F624 Base Frequency Voltage Supply Voltage Correction F307 DC Injection Braking DC Injection Braking Start Frequency F250 DC Injection Braking Current F251 DC Injection Braking Time F252 Forward Reverse DC Injection Braking Priority F253 Motor Shaft Stationary Control F254 Dynamic Braking Dy...

Page 66: ...ue Detection Hysteresis F619 Phase Loss ASD Output Phase Loss Detection F605 ASD Input Phase Loss Detection F608 Retry Restart Auto Restart Selection F301 Number of Times to Retry F303 Ridethrough Time F310 Random Mode F312 Stall Over Voltage Limit Operation F305 Stall Prevention Factor 1 F416 Power Running Stall Continuous Trip Detection Time F452 Stall Prevention During Regeneration F453 Stall P...

Page 67: ...260 Jog Stop Pattern F261 EOI Operation Jog Mode F262 UP DOWN Frequency Functions UP DOWN Up Response Time F264 UP DOWN Up Frequency Step F265 UP DOWN Down Response Time F266 UP DOWN Down Frequency Step F267 Initial UP DOWN Frequency F268 Initial UP DOWN Frequency Rewriting F269 V I Settings Option V I Terminal Voltage Current Selection AI2 Option Board Input F109 Preset Speeds Preset Speed 1 F018...

Page 68: ... RX Input Point 1 Frequency F217 RX Input Point 2 Setting F218 RX Input Point 2 Frequency F219 RX2 Option AI1 Input Point 1 Setting F222 RX2 Option AI1 Input Point 1 Frequency F223 RX2 Option AI1 Input Point 2 Setting F224 RX2 Option AI1 Input Point 2 Frequency F225 BIN Input Point 1 Setting F228 BIN Input Point 1 Frequency F229 BIN Input Point 2 Setting F230 BIN Input Point 2 Frequency F231 PG In...

Page 69: ...leration Time 4 F515 Acceleration Deceleration Pattern 4 F516 Acc Dec Special Acceleration Deceleration Pattern 1 4 F504 Acceleration Deceleration Switching Frequency 1 F505 S Pattern Acceleration Lower Limit Adjustment F506 S Pattern Acceleration Upper Limit Adjustment F507 S Pattern Deceleration Lower Limit Adjustment F508 S Pattern Deceleration Upper Limit Adjustment F509 Acceleration Decelerat...

Page 70: ...55 Exciting Strengthening Coefficient F415 Annual Average Ambient Temperature F634 Rush Current Suppression Relay Activation Time F635 PTC 1 Thermal Selection F637 PTC 2 Thermal Selection F638 Jump Frequencies Jump Frequency 1 F270 Jump Frequency 1 Bandwidth F271 Jump Frequency 2 F272 Jump Frequency 2 Bandwidth F273 Jump Frequency 3 F274 Jump Frequency 3 Bandwidth F275 Operation Panel Parameters O...

Page 71: ... F178 Motor Set 4 Base Frequency Voltage F179 Motor Set 4 Manual Torque Boost F180 Motor Set 4 Overload Protection Level F181 PM Motor PM Motor Constant 1 D Axis Inductance F498 PM Motor Constant 2 Q Axis Inductance F499 Step Out Detection Current Level For PM Motors F640 Step Out Detection Current Time For PM Motors F641 Vector Motor Model Autotune 1 F400 Slip Frequency Gain F401 Autotune 2 F402 ...

Page 72: ...oint 2 Rate F215 RX Input Point 1 Rate F220 RX Input Point 2 Rate F221 RX2 Option AI1 Input Point 1 Rate F226 RX2 Option AI1 Input Point 2 Rate F227 Torque Control Braking Mode F341 Torque Bias Input F342 Panel Torque Bias F343 Panel Torque Gain F344 Release Time F345 Creeping Frequency F346 Creeping Time F347 Braking Time Learning Function F348 Torque Command F420 Tension Torque Bias Input Torque...

Page 73: ...rooping Gain F320 Speed at 0 Drooping Gain F321 Speed at F320 Drooping Gain F322 Drooping Insensitive Torque F323 Drooping Output Filter F324 Feedback Settings PID Control Switching F359 PID Feedback Signal F360 PID Feedback Delay Filter F361 PID Feedback Proportional Gain F362 PID Feedback Integral Gain F363 PID Deviation Upper Limit F364 PID Deviation Lower Limit F365 PID Feedback Differential G...

Page 74: ...ad Moment of Inertia 2 F465 MY FUNCTION My Function My Function Selection My Function Operating Mode F977 My Function Unit 1 Input Function Target 1 F900 Input Function Command 1 F901 Input Function Target 2 F902 Input Function Command 2 F903 Input Function Target 3 F904 Output Function Assigned F905 My Function Unit 2 Input Function Target 1 F906 Input Function Command 1 F907 Input Function Targe...

Page 75: ... Function Target 3 F945 Output Function Assigned F946 My Function Unit 6 Input Function Target 1 F947 Input Function Command 1 F948 Input Function Target 2 F949 Input Function Command 2 F950 Input Function Target 3 F951 Output Function Assigned F952 My Function Unit 7 Input Function Target 1 F953 Input Function Command 1 F954 Input Function Target 2 F955 Input Function Command 2 F956 Input Functio...

Page 76: ...ssigned Object 11 F961 Analog Input Function Target 21 F962 Analog Function Assigned Object 21 F964 My Function Monitor Monitor Output Function 11 2000 3099 FD00 FE99 F965 Monitor Output Function Command 11 F966 Monitor Output Function 21 2000 3099 FD00 FE99 F967 Monitor Output Function Command 21 F968 Monitor Output Function 31 2000 3099 FD00 FE99 F969 Monitor Output Function Command 31 F970 Moni...

Page 77: ...ommunication Option DeviceNet Profibus Setting 4 F833 Communication Option DeviceNet Profibus Setting 5 F834 Communication Option DeviceNet Profibus Setting 6 F835 Communication Option DeviceNet Profibus Setting 7 F836 Communication Option DeviceNet Profibus Setting 8 F841 Communication Option DeviceNet Profibus Setting 9 F842 Communication Option DeviceNet Profibus Setting 10 F843 Communication O...

Page 78: ... F899 Ethernet Settings IP N A Sub Net Gateway DHCP Mode MAC ID PATTERN RUN Pattern Run Operation Mode Preset Speed Operation Mode F560 Preset Speed 1 F561 Direction Acceleration Deceleration Group V f Group Torque Limit Group Preset Speed 2 F562 Direction Acceleration Deceleration Group V f Group Torque Limit Group Preset Speed 3 F563 Direction Acceleration Deceleration Group V f Group Torque Lim...

Page 79: ...oup Preset Speed 6 F566 Direction Acceleration Deceleration Group V f Group Torque Limit Group Preset Speed 7 F567 Direction Acceleration Deceleration Group V f Group Torque Limit Group Preset Speed 8 F568 Direction Acceleration Deceleration Group V f Group Torque Limit Group Preset Speed 9 F569 Direction Acceleration Deceleration Group V f Group Torque Limit Group Program Mode Menu Navigation Pri...

Page 80: ...up Preset Speed 12 F572 Direction Acceleration Deceleration Group V f Group Torque Limit Group Preset Speed 13 F573 Direction Acceleration Deceleration Group V f Group Torque Limit Group Preset Speed 14 F574 Direction Acceleration Deceleration Group V f Group Torque Limit Group Preset Speed 15 F575 Direction Acceleration Deceleration Group V f Group Torque Limit Group Program Mode Menu Navigation ...

Page 81: ...n Time F552 Speed 14 Operation Time F553 Speed 15 Operation Time F554 Pattern Run Pattern Operation F520 Pattern Operation Mode F521 Pattern 1 Repeat F522 Pattern 2 Repeat F531 Speeds Pattern Group 1 Selection 1 F523 Pattern Group 1 Selection 2 F524 Pattern Group 1 Selection 3 F525 Pattern Group 1 Selection 4 F526 Pattern Group 1 Selection 5 F527 Pattern Group 1 Selection 6 F528 Pattern Group 1 Se...

Page 82: ...ttern Group 2 Selection 8 F539 PASSWORD aND Lock Outs Password Lock Outs Enter Password Password is 0 zero for a new unit N A Change Password Enter New Password N A Lock Outs Reset From Trip N A Hand Auto Run Stop from EOI Frequency Change From EOI Monitor Screen Parameter Access Parameter Write Program Mode Menu Navigation Primary Menu Sub Menu Parameter Name Parameter Number assword nd Lockout ...

Page 83: ...nfigure the settings of the Virtual Linear Pump algorithm parameter F911 must first be set to 255 Virtual Linear Pump to accept the new or changed Virtual Linear Pump parameter settings Upon completion of the parameter changes set parameter F911 to 1 or 2 to use the changed new settings for normal Virtual Linear Pump operations Zero may be selected at F911 to save the changes to be used later The ...

Page 84: ...e of the Maximum threshold zone Virtual Linear Pump Maximum Zone 13 The Minimum threshold value setting is typically above the electrical stall of the motor above the minimum system pressure above the manual change plateau and well below the typical operating point of the system Click in the Minimum threshold field and using the Rotary Encoder slowly decrease the Minimum threshold value while obse...

Page 85: ...o save settings Exit becomes available at zero Hz 16 From the Frequency Command screen press ESC and scroll to the Virtual Linear Pump Control field Select Direct Mode if using no feedback if using feedback go to Step 19 on pg 76 17 While in the Hand mode and from the Frequency Command screen press Run 18 During operation adjust param eters F500 and F501 to stabilize operation if unstable Press ES...

Page 86: ...quency Command screen press ESC and scroll to the Virtual Linear Pump Control field Select Process Hold if using feedback if not using feedback go to Step 16 on pg 75 20 From the Frequency Command screen press Run 21 During operation adjust parameters F500 and F501 to stabilize operation if unstable Press ESC ...

Page 87: ...mmunications setting changes will require that the ASD input power be removed and then re applied for the changes to take affect Direct Access Parameters Numbers Automatic Acceleration Deceleration Program Fundamental Accel Decel 1 Settings This parameter is used to enable acceleration and deceleration rates in accordance with the applied load automatically The adjusted acceleration and decelerati...

Page 88: ...Mode 1 Program Fundamental Standard Mode Selection The Frequency Mode 1 setting establishes the source of the frequency control input for the ASD The Frequency Mode 2 setting or the Override feature may supersede the Frequency Mode 1 setting Note Only Bolded items from the Settings list below may be placed in the Override Mode See the section titled Command Mode and Frequency Mode Control on pg 38...

Page 89: ...sistor To read Current at this terminal connect a 100 500 resistor in series from FM through the current meter to CC FM Terminal Setup Parameters F005 Set FM Function F006 Calibrate FM Terminal F681 Voltage Current Output Switching Selection F682 Output Response Polarity Selection F683 Set Zero Level Direct Access Number F005 Parameter Type Selection List Factory Default Output Frequency Changeabl...

Page 90: ... Monitor Select Direct Access Number F007 Parameter Type Selection List Factory Default None Changeable During Run No Forward Reverse Run Selection Program Fundamental Standard Mode Selection While operating in the Hand mode this parameter sets the direction of motor rotation From the Frequency Command screen press the ESC key At the subsequent EOI Command screen select the Direction field and cha...

Page 91: ...ter Type Numerical Factory Default ASD Dependent Changeable During Run Yes Minimum 0 1 Maximum 6000 Units Seconds Deceleration Time 1 Program Fundamental Accel Decel 1 Settings This parameter specifies the time in seconds for the output of the ASD to go from the Maximum Frequency to 0 0 Hz for the 1 Deceleration profile The Accel Decel pattern may be set using F502 When operating with the Automati...

Page 92: ...z Base Frequency 1 Program Fundamental Motor Set 1 The Base Frequency 1 setting is the frequency at which the output voltage of the ASD reaches its maximum setting The Base Frequency Voltage 1 parameter is set at F409 For proper motor operation the Base Frequency should be set for the nameplated frequency of the motor Direct Access Number F014 Parameter Type Numerical Factory Default 60 0 Changeab...

Page 93: ...erload Protection Configuration Program Protection Overload This parameter is used to protect the motor from an over current condition The type of motor being used and the Overload Stall setting is selected here to better match the application This parameter setting may extend the Over Voltage Stall time settings This parameter may be affected by the setting of the Power Running Stall Continuous T...

Page 94: ...f 6 Provide a Run command connect F and or R to CC Connect S1 to CC to run Preset Speed 1 S1 to CC 0001 binary With S1 S4 configured to output Preset Speeds F115 F118 0001 1111 may be applied to S1 S4 of the Terminal Board to run the associated Preset Speed If bidirectional operation is required F and R must be connected to CC and Preset Speed Operation Mode must be set to Enabled at F560 With S1 ...

Page 95: ...ntified as Preset Speed 5 The binary number is applied to S1 S4 of the Terminal Board to output the Preset Speed See F018 for additional information on this parameter Direct Access Number F022 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum Lower Limit Freq F013 Maximum Upper Limit Freq F012 Units Hz Preset Speed 6 Program Frequency Preset Speeds This parameter assig...

Page 96: ...rformed F004 and F207 would hold the RR terminal setting regardless of attempts to change the settings individually Settings 0 Disabled 1 RR 2 V I 3 RR or V I V I Switched via Terminal Board 4 Keypad Frequency Terminal Board Command 5 Keypad Frequency and Command Direct Access Number F040 Parameter Type Selection List Factory Default Disabled Changeable During Run No User Settings 0 1 2 3 4 5 Rela...

Page 97: ...t 0 00 Changeable During Run Yes Minimum 0 00 Maximum Upper Limit Freq F012 Units Hz Speed Reach Detection Band Program Terminal Reach Settings This parameter sets the bandwidth of the Speed Reach Frequency F101 setting Direct Access Number F102 Parameter Type Numerical Factory Default 2 50 Changeable During Run Yes Minimum 0 00 Maximum Upper Limit Freq F012 Units Hz Forward Reverse Run Priority S...

Page 98: ...unctions The extended terminal function is used with the Expansion IO Card Option P N ETB004Z This parameter defines the format of the binary or BCD data when using the option card Note The Expansion IO Card Option 2 option board is required to use this terminal See the Expansion IO Card Option 1 Instruction Manual P N 58685 for additional information on the function of this terminal Settings 0 No...

Page 99: ...ssigned Changeable During Run No Input Terminal 1 F Function Program Terminal Input Terminals This parameter is used to set the functionality of the F discrete input terminal In addition this input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable F terminal to one of the user selectable functions listed in Table 6 on pg 245 Direct Access Number F1...

Page 100: ...f the S2 discrete input terminal In addition this input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable S2 terminal to one of the user selectable functions listed in Table 6 on pg 245 Direct Access Number F116 Parameter Type Selection List Factory Default Preset Speed 2 Changeable During Run No Input Terminal 7 S3 Function Program Terminal Input ...

Page 101: ...sed This setting assigns the function of the programmable LI2 terminal to one of the user selectable functions listed in Table 6 on pg 245 Note The Expansion IO Card Option 1 option board P N ETB003Z is required to use this terminal See the Expansion IO Card Option 1 Instruction Manual P N 58685 for additional information on the function of this terminal Direct Access Number F120 Parameter Type Se...

Page 102: ...sed This setting assigns the function of the programmable LI5 terminal to one of the user selectable functions listed in Table 6 on pg 245 Note The Expansion IO Card Option 2 option board P N ETB004Z is required to use this terminal See the Expansion IO Card Option 2 Instruction Manual P N 58686 for additional information on the function of this terminal Direct Access Number F123 Parameter Type Se...

Page 103: ...d to use this terminal See the Expansion IO Card Option 2 Instruction Manual P N 58686 for additional information on the function of this terminal Direct Access Number F126 Parameter Type Selection List Factory Default Unassigned Changeable During Run No Output Terminal 1 OUT1 Function Program Terminal Output Terminals This parameter is used to set the functionality of the OUT1 discrete output ter...

Page 104: ...e Expansion IO Card Option 1 option board P N ETB003Z is required to use this terminal See the Expansion IO Card Option 1 Instruction Manual P N 58685 for additional information on the function of this terminal Direct Access Number F133 Parameter Type Selection List Factory Default Always OFF Changeable During Run No Output Terminal 5 OUT4 Function Program Terminal Output Terminals This parameter ...

Page 105: ...ed This setting assigns the function of the programmable OUT5 terminal to one of the user selectable functions listed in Table 9 on pg 251 Note The Expansion IO Card Option 2 option board P N ETB004Z is required to use this terminal See the Expansion IO Card Option 2 Instruction Manual P N 58686 for additional information on the function of this terminal Direct Access Number F136 Parameter Type Se...

Page 106: ...al noise immunity or to prevent the ASD from responding to contact bounce or chatter Direct Access Number F140 Parameter Type Numerical Factory Default 8 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS Input Terminal 2 R Response Time Program Terminal Input Terminal Delays This parameter delays the response of the ASD to any change in the R terminal input by the programmed value see ...

Page 107: ... provide additional electrical noise immunity or to prevent the ASD from responding to contact bounce or chatter Direct Access Number F145 Parameter Type Numerical Factory Default 8 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS Input Terminal 17 B12 Function Program Terminal Input Terminals This parameter is used to set the functionality of the B12 discrete input terminal In additi...

Page 108: ...ion Instruction Manual P N E6581335 for additional information on the function of this terminal Direct Access Number F167 Parameter Type Selection List Factory Default Unassigned Changeable During Run No Output Terminal 10 R3 Function Program Terminal Output Terminals This parameter sets the functionality of the R3 output terminal to any one of the user selectable functions listed in Table 9 on pg...

Page 109: ...ependent Changeable During Run No Minimum 50 0 Maximum 660 0 Units Volts Manual Torque Boost 2 Program Motor Motor Set 2 The Manual Torque Boost 2 function is used to increase the low frequency torque for high inertia loads by increasing the output voltage at frequencies below of the Base Frequency 2 setting F170 See F016 Manual Torque Boost 1 for an explanation of torque boost This parameter is u...

Page 110: ...pendent Changeable During Run No Minimum 50 0 Maximum 660 0 Units Volts Manual Torque Boost 3 Program Motor Motor Set 3 The Manual Torque Boost 3 function is used to increase the low frequency torque for high inertia loads by increasing the output voltage at frequencies below of the Base Frequency 3 setting F174 See F016 Manual Torque Boost 1 for an explanation of torque boost This parameter is us...

Page 111: ...dent Changeable During Run No Minimum 50 0 Maximum 660 0 Units Volts Manual Torque Boost 4 Program Motor Motor Set 4 The Manual Torque Boost 4 function is used to increase the low frequency torque for high inertia loads by increasing the output voltage at frequencies below of the 4 Base Frequency setting F178 See F016 Manual Torque Boost 1 for an explanation of torque boost This parameter is used ...

Page 112: ... Setting Voltage 1 The V f 5 Point settings define a volts per hertz relationship for the startup output of the ASD To enable this function set the V f Pattern F015 selection to the V f 5 Point Curve setting V f Curves may be useful in starting high inertia loads such as rotary drum vacuum filters Direct Access Number F190 Parameter Type Numerical Factory Default 0 00 Changeable During Run No Mini...

Page 113: ...volt EOI display corresponds to a 115 volt actual output for the 230 volt ASD of the full display range If using as a unit of measure and with no voltage correction F307 Disabled the ASD output voltage will be the percentage setting times 230 for the 230 volt unit or times 460 volts for the 460 volt unit See F190 for additional information on this parameter Direct Access Number F191 Parameter Type...

Page 114: ...cy setting of F194 V f 5 Point Setting Frequency 3 The F701 setting will determine if the selection for this parameter appears in the form of a Voltage V or as a Percentage of the ASD rating The default setting is See F190 and F191 for additional information on this parameter Direct Access Number F195 Parameter Type Numerical Factory Default 0 0 Changeable During Run No Minimum 0 0 Maximum 100 0 U...

Page 115: ...r Frequency Mode 1 or Frequency Mode 2 may control the output frequency of the ASD This parameter determines which of the two will control the output frequency and the conditions in which control will be switched from one to the other Note Frequency Mode is abbreviated as FMOD The Frequency Mode 1 or Frequency Mode 2 selection specifies the source of the input frequency command signal These select...

Page 116: ... control from the V I input terminal Set V I Input Point 1 Frequency F202 Set V I Input Point 1 Setting F201 the input analog signal level that corresponds to the frequency setting at V I Input Point 1 Frequency Set V I Input Point 2 Frequency F204 Set V I Input Point 2 Setting F203 the input analog signal level that corresponds to the frequency setting at V I Input Point 2 Frequency Provide a Run...

Page 117: ... V I Input Point 2 Frequency when operating in the Speed control mode or is associated with the V I Input Point 1 Rate when operating in the Torque Control mode This value is entered as 0 to 100 of the V I input signal range See V I Input Point 1 Setting F201 for additional information on this parameter when used for Speed control See V I Input Point 1 Rate F203 for additional information on this ...

Page 118: ...signal level that corresponds to the torque setting at V I Input Point 1 Rate Set V I Input Point 2 Rate F206 Set V I Input Point 2 Setting F203 the input analog signal level that corresponds to the torque setting at V I Input Point 2 Rate Provide a Run command F and or R Torque Control is accomplished by establishing an associated V f output pattern for a given V I input level Once set as the V I...

Page 119: ...s used to set the source of the frequency command signal to be used as Frequency Mode 2 in the event that Frequency Mode 1 is disabled or if Frequency Mode 2 is set up as the primary control parameter See F004 and F200 for additional information on this parameter Settings 1 V I 2 RR 3 RX 5 EOI Keypad 6 RS485 7 Communication Option Board 8 RX2 Option AI1 9 Option V I 10 UP DOWN Frequency Terminal B...

Page 120: ...caled for use by the microprocessor of the ASD If the filtering selection Small is selected the ASD averages the last 8 mS of sampled signal and converted digital values The rolling average is updated every 4 µS and scaled for use by the microprocessor This holds true for the Medium Large and Huge selections providing a larger sample to produce the average for use by the microprocessor False respo...

Page 121: ...llowing setup to allow the system to receive Speed control input at the RR input terminal Program Fundamental Standard Mode Selection Frequency Mode 1 RR Program Fundamental Standard Mode Selection Command Mode Selection Terminal Block Provide a Run command F and or R Once set as the RR input voltage changes the output frequency of the ASD will vary in accordance with the above settings This param...

Page 122: ...eed control See RR Input Point 1 Rate F214 for additional information on this parameter when used for Torque Control Direct Access Number F212 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 0 Maximum 100 Units RR Input Point 2 Frequency Program Frequency Speed Reference Setpoints This parameter is used to set the gain and bias of the RR input terminal when the RR te...

Page 123: ... given RR input level Once set as the RR input voltage changes the output torque of the ASD will vary in accordance with the above settings This parameter sets RR Input Point 1 Rate and is the output torque value that is associated with the setting of RR Input Point 1 Setting when operating in the Torque Control mode This value is entered as 0 to 250 of the rated torque Direct Access Number F214 P...

Page 124: ...t 1 Frequency Set RX Input Point 2 Frequency F219 Set RX Input Point 2 Setting F218 the input analog signal level that corresponds to the speed setting at RX Input Point 2 Frequency Provide a Run command F and or R Once set as the RX input voltage changes the ASD output speed and or torque will vary in accordance with the above settings This parameter value is entered as 100 to 100 of the RX input...

Page 125: ...d control See RX Input Point 1 Rate F220 for additional information on this parameter when used for Torque Control Direct Access Number F218 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 100 0 Maximum 100 0 Units RX Input Point 2 Frequency Program Frequency Speed Reference Setpoints This parameter is used to set the gain and bias of the RX input terminal when the R...

Page 126: ...X input level Once set as the RX input voltage changes the ASD output speed and or torque will vary in accordance with the above settings This parameter sets RX Input Point 1 Rate and is the output torque value that is associated with the setting of RX Input Point 1 Setting when operating in the Torque Control mode This value is entered as 250 to 250 of the rated torque Direct Access Number F220 P...

Page 127: ...mmand Mode Selection Terminal Block Speed Control Perform the following setup to allow the system to perform Speed control from the RX2 AI1 input terminal Set RX2 AI1 Input Point 1 Frequency F223 Set RX2 AI1 Input Point 1 Setting F222 the input analog signal level that corresponds to the speed setting at RX2 AI1 Input Point 1 Frequency Set RX2 AI1 Input Point 2 Frequency F225 Set RX2 AI1 Input Poi...

Page 128: ... AI1 Input Point 2 Frequency when operating in the Speed control mode or is associated with the RX2 AI1 Input Point 2 Rate when operating in the Torque Control mode This value is entered as 100 to 100 of the RX2 AI1 input signal range See RX2 AI1 Input Point 1 Setting F222 for additional information on this parameter when used for Speed control See RX2 AI1 Input Point 1 Rate F226 for additional in...

Page 129: ...ting F222 the input analog signal level that corresponds to the speed setting at RX2 AI1 Input Point 1 Rate Set RX2 AI1 Input Point 2 Rate F227 Set RX2 AI1 Input Point 2 Setting F224 the input analog signal level that corresponds to the speed setting at RX Input Point 2 Rate Provide a Run command F and or R Torque Control is accomplished by establishing an associated V f output pattern for a given...

Page 130: ...ciated V f output pattern for a given RX2 AI1 input level This parameter sets RX2 AI1 Input Point 2 Rate and is the output torque value that is associated with the setting of RX2 AI1 Input Point 2 Setting when operating in the Torque Control mode This value is entered as 250 to 250 of the rated torque See RX2 AI1 Input Point 1 Rate F226 for additional information on this parameter Direct Access Nu...

Page 131: ... Activation of the Binary Data Write terminal will transfer the status of the Binary Bit s 0 7 or 0 MSB to the control board for speed control Speed Control Perform the following setup to allow the system to perform Speed control from the BIN input terminals Set BIN Input Point 1 Frequency F229 Set the BIN input value of 255D F228 that represents BIN Input Point 1 Frequency Set BIN Input Point 2 F...

Page 132: ...s are used as the control input This parameter sets the BIN input signal that is associated with BIN Input Point 2 Frequency This value is entered as 0 to 100 of the BIN input signal range See BIN Input Point 1 Setting F228 for additional information on this setting Direct Access Number F230 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 0 Maximum 100 Units BIN Inpu...

Page 133: ... 2 Frequency F237 Set the PG input value F236 that represents PG Point 2 Frequency Once set as the PG input pulse count rate changes the output frequency of the ASD will vary in accordance with the above settings This parameter sets the PG input pulse count that represents Reference Setpoint 1 frequency The range of values for this parameter is 0 to 100 of the PG input pulse count range Note Furth...

Page 134: ...ded during startup the output frequency of the ASD will accelerate to the programmed setting Output frequencies below the Start Frequency will not be output from the ASD during startup However once reaching the Start Frequency speed values below the Start Frequency may be output from the ASD If the setting of this parameter results in an over current condition at startup reduce the setting of this...

Page 135: ... at which DC Injection Braking will start DC Injection Braking DC Injection Braking is a braking system used with 3 phase motors Unlike conventional brakes there is no physical contact between the rotating shaft and a stationary brake pad or drum When braking is required the ASD outputs a DC current that is applied to the windings of the motor to quickly brake the motor The braking current stops w...

Page 136: ...ationary Control starts after the DC injection brake stops the motor and continues until ST CC is opened power is turned off an Emergency Off command is received or this parameter is changed Enabling this feature will also require a non zero entry at F250 Settings 0 Disabled 1 Enabled Direct Access Number F254 Parameter Type Selection List Factory Default Disabled Changeable During Run Yes 0 Hz Co...

Page 137: ...ard function and Reverse if required see Table 6 on pg 245 3 Provide a Forward and or Reverse command from the Terminal Board 4 Place the system in the Auto mode Hand Auto LED is off 5 Activate the Jog terminal of Step 1 The system will run at the F260 speed for the duration of the terminal activation and will stop using the F261 method upon terminal deactivation Direct Access Number F260 Paramete...

Page 138: ...ignored Jog commands may also be received from the Terminal Board Priority as to which is allowed to override the other is selected at F106 The priority selection at F106 enables the selected source for Jog control and disables the other The F106 setting overrides the F262 setting Settings 0 Disabled 1 Enabled Direct Access Number F262 Parameter Type Selection List Factory Default Disabled Changea...

Page 139: ...requency if used Set one unused discrete input terminal to UP DOWN Frequency up and one unused discrete input terminal to UP DOWN Frequency down F264 Sets the system response delay to the initial activation of the discrete input terminal UP DOWN Frequency up Also sets the response delay of subsequent terminal activations of the UP DOWN Frequency up terminal during an activate and hold F265 Sets th...

Page 140: ...h activation of the UP DOWN Frequency down terminal activation The rate of the frequency decrease is set at Deceleration Time 1 F010 See F264 for additional information on this parameter Direct Access Number F267 Parameter Type Numerical Factory Default 0 10 Changeable During Run Yes Minimum 0 00 Maximum Maximum Freq F011 Units Hz Initial UP DOWN Frequency No Path Direct Access Only At power up or...

Page 141: ...celerate to the upper level of the Jump Frequency range and continue upward as programmed During deceleration the output frequency of the ASD will hold at the upper level of the Jump Frequency range until the programmed deceleration ramp reaches the lower level of the Jump Frequency range at which time the output frequency of the ASD will decelerate to the lower level of the Jump Frequency range a...

Page 142: ...00 Maximum 30 0 Units Hz Jump Frequency 3 Program Special Jump Frequencies This parameter is the same as Jump Frequency 1 F270 and is used when multiple frequencies are to be jumped see the plus or minus value setting at F275 When multiple jump frequencies overlap the system will recognize the lowest and the highest frequencies as one jump range Direct Access Number F274 Parameter Type Numerical F...

Page 143: ... Factory Default 0 00 Changeable During Run Yes Minimum Lower Limit Freq F013 Maximum Upper Limit Freq F012 Units Hz Preset Speed 12 Program Frequency Preset Speeds This parameter assigns an output frequency to binary number 1100 and is identified as Preset Speed 12 The binary number is applied to S1 S4 of the Terminal Board to output the Preset Speed See F018 for additional information on this pa...

Page 144: ...the PWM carrier frequency is set at 2 0 kHz or above it cannot be decreased below 2 0 kHz while running If the PWM carrier frequency is set at 1 9 kHz or below it cannot be increased above 2 0 kHz while running Either change requires that the ASD be stopped and restarted for the changes to take effect Direct Access Number F300 Parameter Type Numerical Factory Default 2 200 Changeable During Run No...

Page 145: ...t be set up to synchronize motor operation as to avoid breakage in these types of applications Note If used to restart the motors the Retry setup of F301 is required Note The Jog function will not operate while in the Synchronized Decel Accel mode Settings 0 Off 1 Ridethrough On 2 Decel Stop 3 Synchronized ACC DEC TB 4 Synchronized ACC DEC TB Power Off Ridethrough Setup Requirements 1 Select the R...

Page 146: ...Side Over Current at Start Earth Fault Ground Fault Over Current During Acceleration Arm Over Current at Start Up DBR Resistor Over Current Low Current Voltage Drop In Main Circuit EEPROM Data Fault EEPROM Fault Flash Memory Gate Array RAM ROM Fault CPU Fault Emergency Off EMG Communication Error Option Fault Sink Source Setting Error Over Speed Error Over Torque Key Error External Thermal Error E...

Page 147: ...ecting a braking resistor from terminal PA to PB of the ASD and providing the proper information at F304 F308 and F309 See the section titled Dynamic Braking Protection on pg 280 for additional information on using the DBR system and for assistance in selecting the appropriate resistor for a given application Direct Access Number F304 Parameter Type Selection List Factory Default Off Changeable Du...

Page 148: ...ate resistor for a given application Note Using a resistor value that is too low may result in system damage Direct Access Number F308 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run No Minimum 0 5 Maximum 1000 0 Units Continuous Dynamic Braking Capacity Program Protection Dynamic Braking This parameter is used to input the wattage of the Dynamic Braking Resistor See t...

Page 149: ...ncy setting as a function of an increased current requirement Selection 2 or 3 may also include an output voltage drop as a function of an increased current requirement The Carrier Frequency should be set below 4 kHz Settings 0 No Decrease and No Limit 1 Valid Decrease and No Limit 2 No Decrease and Limit Small Pulse 4 Valid Decrease and Limit Small Pulse Direct Access Number F316 Parameter Type S...

Page 150: ...e load once the load reaches a preset level Drooping can decrease or increase the V f setting of a motor to maintain a balance between the output torque levels of mechanically coupled motors Because of variances in gearboxes sheaves belts motors and since the speed of the motor is constrained by the mechanical system one motor may experience more load than its counterpart and become overloaded Dro...

Page 151: ...ram Torque Torque Control This parameter is primarily used with lifting systems to allow for enough torque to be produced after receiving a Run command before releasing the brake Without this feature the load would drop for a period once the brake was released This parameter enables this function by setting the system operating mode Settings 0 Disabled 1 Forward Direction 2 Reverse Direction 3 Sam...

Page 152: ...ase Time Program Torque Torque Control Once enabled at F341 this parameter sets the time that the brake will hold after the requirements of the Braking Mode Selection function of F341 have been met Direct Access Number F345 Parameter Type Numerical Factory Default 0 05 Changeable During Run Yes Minimum 0 00 Maximum 2 50 Units Seconds Creeping Frequency Program Torque Torque Control Once enabled at...

Page 153: ...tion of the Dwell Signal terminal the output frequency remains at the at activation speed for the duration of the activation When deactivated the programmed accel or decel ramp resumes Selecting F350 F353 at this parameter requires that the acceleration and or the deceleration Suspend Frequency and Suspend Time settings be completed at F350 F351 F352 and F353 Upon reaching the frequency setting of...

Page 154: ... at which the Deceleration Suspend function will activate During deceleration this parameter sets the frequency at which deceleration will stop and the motor will run at the setting of this parameter for the time setting of F353 Direct Access Number F352 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum Maximum Freq F011 Units Hz Deceleration Suspend Time...

Page 155: ...tarts the hold time counter setting F356 for ASD to commercial power switching Once timed out the motor resumes normal commercial power operation Settings 0 Off 1 Switch at Trip 2 Switch at Switching Frequency 3 Switch at Trip or Switching Frequency Switching Setup Requirements F354 Enable the switching function F355 Set the switching frequency F356 Speed Hold time before applying ASD output after...

Page 156: ...ng Delay Program Terminal Line Power Switching This parameter determines the amount of time that the ASD will wait before allowing commercial power to be applied to the motor once the switch to commercial power criteria has been met See F354 for additional information on this parameter Direct Access Number F357 Parameter Type Numerical Factory Default 0 62 Changeable During Run Yes Minimum ASD Dep...

Page 157: ...Type Numerical Factory Default 0 1 Changeable During Run Yes Minimum 0 0 Maximum 25 0 PID Feedback Proportional P Gain Program Feedback Feedback Settings This parameter determines the degree that the Proportional function affects the output signal The larger the value entered here the quicker the ASD responds to changes in feedback Direct Access Number F362 Parameter Type Numerical Factory Default...

Page 158: ...Limit Freq F013 Maximum Upper Limit Freq F012 Units Hz Process Lower Limit Program Feedback Feedback Settings Selecting Process PID at parameter F359 allows for this parameter setting to function as the Lower Limit while operating in the PID Control mode Direct Access Number F368 Parameter Type Numerical Factory Default 0 00 Changeable During Run No Minimum Lower Limit Freq F013 Maximum Upper Limi...

Page 159: ...am Feedback Feedback Settings This parameter is used to limit the rate that the output of the ASD may decrease for a given difference in the speed reference and the PID feedback value Direct Access Number F373 Parameter Type Numerical Factory Default 10 0 Changeable During Run Yes Minimum 0 1 Maximum 600 0 Units Seconds Number of PG Input Pulses Program Feedback PG Settings This parameter is used ...

Page 160: ...ative Gradient Direct Access Number F380 Parameter Type Selection List Factory Default Direct Acting Changeable During Run No Simple Positioning Completion Range Program Feedback PG Settings While operating in the Positioning Control mode this parameter sets the range of accuracy for a Stop command initiated via the terminal board If the setting is too low the stop may be too abrupt Direct Access ...

Page 161: ...mand from the EOI The end value of this parameter setting appears in the Frequency Command screen as shown below Direct Access Number F384 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 10 Maximum 165 Virtual Linear Pump Auto Start Stop Mode Virtual Linear Pump Auto Start Stop Mode Enable During a properly configured Virtual Linear Pump operation this parameter Enab...

Page 162: ...ed while running the Virtual Linear Pump Setup Wizard PSI GPM Inches of Water Column Feet of Water Column CFM C F Custom Custom selection allows for three character spaces to be populated from the 26 alphabet and 13 special characters Direct Access Number F388 Parameter Type Numerical Factory Default Application Specific Changeable During Run Yes Minimum F403 Setting Maximum F393 Setting Units Sel...

Page 163: ...abled 1 Direct Mode No Feedback Used 2 Process Hold V I Feedback Used 255 Setup Direct Access Number F390 Parameter Type Selection List Factory Default Disabled Changeable During Run No Virtual Linear Pump Application Type Program Virtual Linear Pump Virtual Linear Pump Settings During a properly configured Virtual Linear Pump operation this parameter establishes the process variable measurement t...

Page 164: ...rameter Type Numerical Factory Default 10 Changeable During Run Yes Minimum 10 Maximum 165 Virtual Linear Pump Maximum Program Virtual Linear Pump Virtual Linear Pump Settings During a properly configured Virtual Linear Pump operation this parameter establishes the maximum setpoint within the Virtual Linear Pump operating domain Direct Access Number F395 Parameter Type Numerical Factory Default 10...

Page 165: ...red Virtual Linear Pump operation this parameter establishes the Virtual Linear Pump Low Frequency Limit Direct Access Number F398 Parameter Type Numerical Factory Default 15 Changeable During Run Yes Minimum 1 00 Maximum 60 00 Units Hz Autotuning 1 Program Motor Vector Motor Model This parameter sets the Autotune command status Selecting Reset Motor Defaults for this parameter sets parameters F41...

Page 166: ...nd is used to automatically adjust the Autotune parameter values as a function of increases in the temperature of the motor Settings 0 Off 1 Self Cooled Motor Tuning 2 Forced Air Cooled Motor Tuning Direct Access Number F402 Parameter Type Selection List Factory Default Off Changeable During Run No Virtual Linear Pump Transducer Minimum Reading Program Virtual Linear Pump Virtual Linear Pump Setti...

Page 167: ...Permanently assigning one pump as the Lead pump invariably results in the Lead pump being over worked and it will require more maintenance The TBA algorithm allows the user to set the time that each pump within the system is to be assigned the Lead pump function and which are assigned the function of being the Lag pump s Upon completion of the user set time the system changes the Lead pump assignm...

Page 168: ...esult in nuisance overload tripping Direct Access Number F410 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run Yes Minimum 0 0 Maximum 30 0 Units Motor Constant 2 No Load Current Program Motor Vector Motor Model This parameter is used to set the current level required to excite the motor Specifying a value that is too high for this parameter may result in hunting errati...

Page 169: ...base frequency If a momentary heavy load occurs the motor may stall before the load current reaches the stall prevention level setting of F601 A drop in the supply voltage may cause fluctuations of the load current or may cause motor vibration A gradual adjustment of this parameter may alleviate this condition Start with a setting of 85 at these parameters and gradually adjust them from there one ...

Page 170: ... upon reaching the F388 setting Settings 0 Off 1 Forward Auto 2 Reverse Auto Direct Access Number F417 Parameter Type Selection List Factory Default Off Changeable During Run Yes Time Based Alternation Period Program Virtual Linear Pump Time Based Alternation During Time Based Alternation operation this parameter sets the time that the Lead ASD and Lag ASD assignments are valid until changed as a ...

Page 171: ...ture is enabled by selecting a Load Sharing Gain input signal source Settings 0 Disabled 1 V I 2 RR 3 RX 4 EOI Keypad 5 RS485 2 Wire 6 RS485 4 Wire 7 Communication Option Board 8 RX2 Option AI1 Direct Access Number F424 Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Forward Speed Limit Input Program Torque Torque Speed Limiting This parameter Enables Disables the ...

Page 172: ...28 Setting Direct Access Number F427 Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Reverse Speed Limit Input Level Program Torque Torque Control This parameter provides a value to be used as the Reverse Speed Limit setting if the F428 setting is selected at F427 Direct Access Number F428 Parameter Type Numerical Factory Default 80 0 Changeable During Run Yes Mini...

Page 173: ...p combination The identifying number is used to assign the virtual priority Lead and Lag assignments The maximum number is limited to the user assigned number at parameter F437 Note This parameter is not associated with nor affected by the setting of F802 Direct Access Number F434 Parameter Type Selection List Factory Default 1 Changeable During Run Yes Minimum 1 Maximum F437 Setting Rotation in S...

Page 174: ...ng Torque Limit 1 Program Torque Torque Limit Settings This parameter determines the source of the control signal for the positive torque limit setting If Setting is selected the value set at F441 is used as the Power Running Torque Limit 1 input Settings 1 V I 2 RR 3 RX 4 F441 Setting Direct Access Number F440 Parameter Type Selection List Factory Default F441 Setting Changeable During Run Yes Po...

Page 175: ...Disabled Changeable During Run Yes Minimum 0 00 Maximum 250 0 Disabled Units Power Running Torque Limit 3 Level Program Torque Manual Torque Limit Settings This parameter is used to set the positive torque upper limit for the 3 motor profile when multiple motors are controlled by a single ASD or when a single motor is to be controlled by multiple profiles Set this parameter to 250 to disable this ...

Page 176: ...uration of the F484 setting If Off is selected at F483 then this parameter selection is ignored Settings 0 Trip 1 Alarm 2 Alarm and Restart at F484 Interval Direct Access Number F450 Parameter Type Selection List Factory Default Trip Changeable During Run Yes Accel Decel Operation After Torque Limit Program Torque Torque Limit Settings In a Crane Hoist application that is operating using a mechani...

Page 177: ...sensitive the ASD is to changes in the received feedback Direct Access Number F458 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run No Minimum 0 0 Maximum 100 0 Speed Loop Proportional Gain Program Feedback PG Settings During closed loop operation this parameter sets the response sensitivity of the ASD when monitoring the output speed for control The larger the value en...

Page 178: ... when compensating for load inertia while operating in the Drooping Control mode Direct Access Number F465 Parameter Type Numerical Factory Default 35 Changeable During Run Yes Minimum 0 Maximum 100 Speed PID Switching Frequency Program Feedback Feedback Settings While running this parameter establishes the threshold speed setting that is used to determine if PID control may engage or remain engag...

Page 179: ...472 Parameter Type Numerical Factory Default 128 Changeable During Run Yes Minimum 0 Maximum 255 RR Input Gain Program Frequency Speed Reference Setpoints This parameter is used to fine tune the gain of the RR input terminal when this terminal is used as the control input while operating in the Speed Control mode or the Torque Control mode This setting may be used to ensure that the 100 level of t...

Page 180: ...ss Number F476 Parameter Type Numerical Factory Default 128 Changeable During Run Yes Minimum 0 Maximum 255 RX2 AI1 Input Gain Program Frequency Speed Reference Setpoints This parameter is used to fine tune the gain of the RX2 AI1 input terminal when this terminal is used as the control input while operating in the Speed Control mode or the Torque Control mode This setting may be used to ensure th...

Page 181: ...the Speed Control mode or the Torque Control mode This setting may be used to ensure that the 100 level of the input source pot pressure transducer flow meter etc is also the 100 level setting of the ASD system This is accomplished by setting the input source to 100 and adjusting this setting to provide an output of 100 from the ASD Direct Access Number F479 Parameter Type Numerical Factory Defaul...

Page 182: ...ear Pump Minimum threshold and the External Device Delay Timer times out while OUT2 is activated OUT2 will change states and deactivate the second auxiliary pump Lag2 Should the system return to the Virtual Linear Pump Minimum threshold for a duration in excess of the External Device Delay Timer OUT1 will change states and deactivate the auxiliary pump Lag1 Note Set the Sleep Timer Delay F383 to t...

Page 183: ... if there is a closed output valve at the pump output A low pressure suction switch may be used to detect the loss of feed water by opening or closing a circuit in the event of feed water loss The switch state change would result in the activation of a discrete input terminal set to Low Suction No Flow Protection resulting in an AbFL trip Either a closed output valve or a suction pressure loss wil...

Page 184: ...er is required at start up Until adequately supplied with sealing water the ASD will not start An external sealing water pump is required to supply sealing water and is enabled via an ASD output contactor set to Sealing Water Normal ASD operations are allowed once an adequate water supply is detected at the seal as detected by a pump mounted reed switch that is connected to a discrete input termin...

Page 185: ...hangeable During Run Yes Minimum 0 Maximum 100 Units Permanent Magnet PM Motor Constant 2 Program Motor PM Motor This parameter is used with synchronous motor applications only Contact the TIC Customer Support Center for information on this parameter Direct Access Number F499 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 0 Maximum 100 Units Acceleration Time 2 Prog...

Page 186: ...g F508 This setting may be adjusted to stabilize unstable Virtual Linear Pump operation This setting is also used to determine the deceleration rate of the UP DOWN Frequency Functions Note A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads Automatic Accel Decel Stall and Ridethrough settings may lengthen the deceleration times Direct Acc...

Page 187: ...ide a profile of the available accel decel patterns Direct Access Number F502 Parameter Type Selection List Factory Default Linear Changeable During Run Yes Linear acceleration and deceleration is the default pattern and is used on most applications S pattern 1 is used for applications that require quick acceleration and deceleration This setting is also popular for applications that require shock...

Page 188: ...parameter enables a user selected preprogrammed output profile that controls the acceleration and deceleration pattern for the 2 Accel Decel parameter Settings 0 Linear 1 S Pattern 1 2 S Pattern 2 Direct Access Number F503 Parameter Type Selection List Factory Default Linear Changeable During Run Yes F503 F503 ...

Page 189: ...g 2 to two discrete input terminals Activation combinations of the two terminals result in the Acc Dec 1 4 selections as shown in Table 5 Figure 37 shows the setup requirements and the resulting output frequency response when using Switching Frequency settings to control the Acc Dec response of the ASD output While operating using S Pattern 1 the system performance may be further enhanced by the a...

Page 190: ...n curve by the percentage set here This function is commonly used with transportation and lifting applications See F502 on pg 177 for additional information on this parameter Direct Access Number F508 Parameter Type Numerical Factory Default 10 Changeable During Run Yes Minimum 0 Maximum 50 Units S Pattern Deceleration Upper Limit Adjustment Program Special Accel Decel Special During an S Pattern ...

Page 191: ...Direct Access Number F512 Parameter Type Selection List Factory Default Linear Changeable During Run Yes Acceleration Deceleration Switching Frequency 2 Program Special Accel Decel Special This parameter sets the frequency at which the acceleration control is switched from the Accel 2 profile to the Accel 3 profile during a multiple acceleration profile configuration Direct Access Number F513 Para...

Page 192: ...le During Run Yes Acceleration Deceleration Switching Frequency 3 Program Special Accel Decel Special This parameter sets the frequency at which the acceleration control is switched from the Accel 3 profile to the Accel 4 profile during a multiple acceleration profile configuration Direct Access Number F517 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximu...

Page 193: ... parameter sets the number of times to repeat the Pattern Group 1 Settings 1 Once Then Stop 2 254 Number of Repeats 255 Infinite Forever Direct Access Number F522 Parameter Type Numerical Factory Default 255 Infinite Changeable During Run No Minimum 1 Maximum 255 Infinite Units Repetitions F522 F522 ...

Page 194: ...s as the unit of measure for the Operation Time setting 3 From Program Pattern Run Operation Time set the run time for each Preset Speed selected in step 1 4 Configure two unused discrete input terminals for Pattern Operation Group 1 and Pattern Operation Trigger Signal Note Activation of the Pattern Operation Group 1 discrete input terminal is required to enable Pattern Group 1 for use Activation...

Page 195: ...n this parameter Direct Access Number F525 Parameter Type Selection List Factory Default Skip Changeable During Run No Pattern Group 1 Selection 4 Program Pattern Run Speeds This parameter allows the user to select 1 of 15 configured Preset Speeds as the number 4 Selection to be included in Pattern Group 1 Skip may be selected to ignore this Selection Setting 0 Skip 1 15 Preset Speed Number See F5...

Page 196: ...ion Setting 0 Skip 1 15 Preset Speed Number See F523 for additional information on this parameter Direct Access Number F529 Parameter Type Selection List Factory Default Skip Changeable During Run No Pattern Group 1 Selection 8 Program Pattern Run Speeds This parameter allows the user to select 1 of 15 configured Preset Speeds as the number 8 Selection to be included in Pattern Group 1 Skip may be...

Page 197: ...n this parameter Direct Access Number F533 Parameter Type Selection List Factory Default Skip Changeable During Run No Pattern Group 2 Selection 3 Program Pattern Run Speeds This parameter allows the user to select 1 of 15 configured Preset Speeds as the number 3 selection to be included in the Group 2 Selection Skip may be selected to ignore this Selection Setting 0 Skip 1 15 Preset Speed Number ...

Page 198: ...n this parameter Direct Access Number F537 Parameter Type Selection List Factory Default Skip Changeable During Run No Pattern Group 2 Selection 7 Program Pattern Run Speeds This parameter allows the user to select 1 of 15 configured Preset Speeds as the number 7 selection to be included in the Group 2 Selection Skip may be selected to ignore this Selection Setting 0 Skip 1 15 Preset Speed Number ...

Page 199: ...2 Parameter Type Numerical Factory Default 5 0 Changeable During Run Yes Minimum 0 1 Maximum 6000 0 Units F520 Setting Speed 4 Operation Time Program Pattern Run Operation Time This parameter sets the run time for Preset Speed 4 This time is effective when used with Group Speeds and non Group Speeds If the Auto Restart function is activated the search time required for the Auto Restart function wi...

Page 200: ...arameter Type Numerical Factory Default 5 0 Changeable During Run Yes Minimum 0 1 Maximum 6000 0 Units F520 Setting Speed 10 Operation Time Program Pattern Run Operation Time This parameter sets the run time for Preset Speed 10 This time is effective when used with Group Speeds and non Group Speeds If the Auto Restart function is activated the search time required for the Auto Restart function wil...

Page 201: ...Numerical Factory Default 5 0 Changeable During Run Yes Minimum 0 1 Maximum 6000 0 Units F520 Setting Speed 15 Operation Time Program Pattern Run Operation Time This parameter sets the run time for Preset Speed 15 This time is effective when used with Group Speeds and non Group Speeds If the Auto Restart function is activated the search time required for the Auto Restart function will be subtracte...

Page 202: ...imit Switching Signal 1 64 Torque Limit Switching Signal 2 Direct Access Number F561 Parameter Type Selection List Factory Default Forward Run Changeable During Run No Preset Speed 2 Operation Mode Program Pattern Run Operation Mode See Preset Speed 1 Operation Mode F561 for information on this parameter Direct Access Number F562 Parameter Type Selection List Factory Default Forward Run Changeable...

Page 203: ...rameter Direct Access Number F568 Parameter Type Selection List Factory Default Forward Run Changeable During Run No Preset Speed 9 Operation Mode Program Pattern Run Operation Mode See Preset Speed 1 Operation Mode F561 for information on this parameter Direct Access Number F569 Parameter Type Selection List Factory Default Forward Run Changeable During Run No Preset Speed 10 Operation Mode Progr...

Page 204: ...Protection Level 1 settings will be displayed in Amps if the EOI display units are set to A V rather than Direct Access Number F600 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 10 Maximum 100 0 Units Stall Prevention Level Program Protection Stall This parameter specifies the output current level at which the output frequency is reduced in an attempt to prevent a ...

Page 205: ...n Application Time Program Protection Emergency Off Settings When DC Injection is selected at F603 this parameter determines the time that the DC Injection Braking is applied to the motor Direct Access Number F604 Parameter Type Numerical Factory Default 1 0 Changeable During Run Yes Minimum 0 0 Maximum 20 0 Units Seconds ASD Output Phase Failure Detection Program Protection Phase Loss This parame...

Page 206: ... the time entered here if the overload is greater than 150 Direct Access Number F607 Parameter Type Numerical Factory Default 300 Changeable During Run Yes Minimum 10 Maximum 2400 Units Seconds ASD Input Phase Failure Detection Program Protection Phase Loss This parameter enables the 3 phase input power phase loss detection feature A loss of either input phase R S or T results in a trip Settings 0...

Page 207: ...n the system will perform an Output Short Circuit test Note Selection 3 is recommended for high speed motor applications Because of the low impedance of high speed motors the standard pulse setting may result in a motor malfunction Settings 0 Every Start Standard Pulse 1 Power On or Reset Standard Pulse 2 Every Start Short Pulse 3 Power On or Reset Short Pulse Direct Access Number F613 Parameter T...

Page 208: ...5 Direct Access Number F618 Parameter Type Numerical Factory Default 0 50 Changeable During Run Yes Minimum 0 00 Maximum 10 0 Units Seconds Over Torque Detection Hysteresis Program Protection Over Torque Parameters During a momentary over torque condition this parameter provides a torque threshold level to which the over torque condition must return within the time setting of F618 or an Over Torqu...

Page 209: ...ings of F622 and F623 Direct Access Number F624 Parameter Type Numerical Factory Default 0 00 Disabled Changeable During Run Yes Minimum 0 00 Disabled Maximum 30 00 Units Hz Over Voltage Limit Operation Level Program Protection Stall This parameter sets the upper DC bus voltage threshold that once exceeded will cause an Over Voltage Stall An Over Voltage Stall increases the output frequency of the...

Page 210: ... Maximum 100 Units Brake Answer Delay Time Program Protection Special Protection Parameters This parameter is used in conjunction with the discrete input terminal setting Brake Answerback Input see Table 6 on pg 245 for additional information on this feature After activating the discrete input terminal Braking Request the setting of this parameter starts a count down timer in which 1 a Brake Answe...

Page 211: ...30 Changeable During Run No Rush Relay Current Activation Time Program Special Special Parameters Rush Relay Current Activation Time At system startup this parameter sets a time delay for the start of the Rush Relay activation in an attempt to allow the DC bus voltage to reach the normal operating level before outputting a signal to the motor Direct Access Number F635 Parameter Type Numerical Fact...

Page 212: ...ble During Run No Braking Resistance Overload Time 10x rated torque Program Protection Dynamic Braking This parameter sets the time that the braking resistor is allowed to sustain an overload condition before a trip is incurred This feature is useful for applications that have a fluctuating load or for loads that require a long deceleration time Direct Access Number F639 Parameter Type Numerical F...

Page 213: ...he selected input is used as a modifier of the programmed Output Frequency Settings 0 Disabled 1 V I 2 RR 3 RX 5 EOI Keypad 6 RS485 2 Wire 7 Communication Option Board 8 RX2 Option AI1 9 Option V I 10 UP DOWN Frequency Terminal Board 11 Pulse Input Option 12 Pulse Input Motor CPU 13 Binary BCD Input Option Direct Access Number F660 Parameter Type Selection List Factory Default Disabled Changeable ...

Page 214: ...71 Calibrate AM Terminal F685 Output Response Polarity Selection F686 Set Zero Level Direct Access Number F670 Parameter Type Selection List Factory Default Output Frequency Changeable During Run Yes AM Output Terminal Adjustment Program Terminal Analog Output Terminals This parameter is used to calibrate the AM analog output To calibrate the AM analog output connect an ammeter as described at F67...

Page 215: ...als This parameter is used to set the gain of the MON1 output terminal and is used in conjunction with the settings of F672 See F672 for additional information on this parameter Direct Access Number F673 Parameter Type Numerical Factory Default 512 Changeable During Run Yes Minimum 1 Maximum 1280 MON2 Terminal Meter Selection Program Terminal Analog Output Terminals This parameter is used to set t...

Page 216: ...nalog Output Terminals This parameter scales the FP output terminal by setting the pulses per second output signal of the FP terminal See F676 for additional information on this parameter Direct Access Number F677 Parameter Type Numerical Factory Default 3 84 Changeable During Run Yes Minimum 1 00 Maximum 43 20 Units Pulses Second FM Voltage Current Output Switching Program Terminal Analog Output ...

Page 217: ...g Output Terminals This parameter setting is used to ensure that a zero level input signal produces a zero level output at the AM terminal Change the function set at F670 to zero and then set this parameter to zero for proper operation See F670 for additional information on this parameter Direct Access Number F686 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 10 0 ...

Page 218: ...log Output Terminals This parameter sets the output response polarity of the MON2 output terminal The MON2 output terminal response may be set to respond inversely or directly to the input signal See F672 for additional information on this parameter Settings 0 Minus Negative Gradient 1 Plus Positive Gradient Direct Access Number F692 Parameter Type Selection List Factory Default Plus Changeable Du...

Page 219: ...00 00 Display Unit Selection Program Utilities Display Parameters This parameter is used in conjunction with F702 to set the method in which the frequency is displayed on the EOI The multiplier setting of F702 will be applied to the display of all frequencies if all frequencies are selected at this parameter The multiplier setting of F702 will be applied to F364 F365 F367 and F368 ONLY if PID Proc...

Page 220: ...ter and the resulting non zero value of parameter setting F707 is output from the ASD Selecting a non zero value here provides a dividend that will be used in the following equation resulting in the actual output frequency applied to the motor Direct Access Number F708 Parameter Type Numerical Factory Default 0 Disabled Changeable During Run Yes Minimum 0 Maximum 255 Operation Command Clear Select...

Page 221: ...9 ASD The Torque Command selection is performed at F420 Direct Access Number F725 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 250 00 Maximum 250 00 Panel Tension Torque Bias Program Special Operation Panel Parameters This function is not used with the P9 ASD The Tension Torque Bias selection is performed at F423 Direct Access Number F727 Parameter Type Numerical...

Page 222: ...Run No Panel Reset Lock Out Program Special Operation Panel Parameters This parameter is not used with the P9 ASD Settings 0 Unlocked 1 Locked Direct Access Number F735 Parameter Type Selection List Factory Default Unlocked Changeable During Run Yes Command Mode Frequency Mode Change Lock Out Program Utilities Prohibition This parameter is not used with the P9 ASD Settings 0 Unlocked 1 Locked Dire...

Page 223: ...a Program Utilities View Trace Data Settings 0 None Disabled 1 At Trip 2 At Trigger Direct Access Number F740 Parameter Type Selection List Factory Default At Trip Changeable During Run Yes Trace Cycle Program Utilities Trace This parameter sets the record time for the Trace Data events selected at F742 F745 See F740 for additional information on this parameter Settings 0 4 mS 1 20 mS 2 100 mS 3 1...

Page 224: ... Settings 0 9600 1 19200 2 38400 Direct Access Number F800 Parameter Type Selection List Factory Default 19200 Changeable During Run Yes Units bps Parity RS485 2 and 4 Wire Program Communications Communication Settings This parameter plays a role in the setup of the communications network by establishing the Parity setting of the communications link The communications network includes other ASDs a...

Page 225: ...e setup of the communications network by determining the action to be taken in the event of a time out Time Out Action The communications network includes other ASDs and Host Control computers that monitor the status of the ASD s transfers commands and loads or modifies the parameter settings of the ASD Changes made to this parameter require that the power be cycled off then on for the changes to ...

Page 226: ...he power be cycled off then on for the changes to take effect Settings 0 Follower Decel Stop If Error Detected 1 Follower Continues Operation If Error Detected 2 Follower Emergency Off If Error Detected 3 Master Frequency Command 4 Master Output Frequency 5 Master Torque Reference 6 Master Output Torque Direct Access Number F806 Parameter Type Selection List Factory Default Follower Decel Stop Cha...

Page 227: ...er require that the power be cycled off then on for the changes to take effect Direct Access Number F811 Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 100 Units Point 1 Frequency Program Communications Communication Reference Adjust This parameter is used to set the gain and bias of the Communications Reference speed control input See F811 for additional in...

Page 228: ... Maximum Freq F011 Units Hz Baud Rate RS485 Program Communications Communication Settings This parameter sets the RS485 baud rate Changes made to this parameter require that the power be cycled off then on for the changes to take effect Settings 0 9600 bps 1 19200 bps 2 38400 bps Direct Access Number F820 Parameter Type Selection List Factory Default 19200 Changeable During Run Yes RS485 Send Dela...

Page 229: ...ff if Error Detected 3 Master Frequency Command 4 Master Output Frequency 5 Master Torque Reference 6 Master Output Torque Direct Access Number F826 Parameter Type Selection List Factory Default Follower Decel Stop Changeable During Run Yes RS485 Protocol Selection Program Communications Communication Settings This parameter sets the communications protocol for ASD to ASD communications Settings 0...

Page 230: ...g Run Yes Communications Option DeviceNet Profibus Setting 3 Program Communications Communication Settings See F831 for information on this parameter Direct Access Number F832 Parameter Type Selection List Factory Default 0000h Changeable During Run Yes Communications Option DeviceNet Profibus Setting 4 Program Communications Communication Settings See F831 for information on this parameter Direct...

Page 231: ...E61 My Monitor 17 FE62 My Monitor 18 FE63 My Monitor 19 F880 Free Notes 20 FD29 Input Power 0 01 kW 21 FD30 Output Power 0 01 kW 22 FE14 Cumulative Operation Time 0 01 1 Hour 23 FE40 FM Terminal Output Monitor 24 FE41 AM Terminal Output Monitor Direct Access Number F841 Parameter Type Selection List Factory Default 0000h Changeable During Run Yes Communications Option DeviceNet Profibus Setting 9 ...

Page 232: ... of the loss of communications Settings 0 Stop and Terminate Communication 1 Do Nothing Continue Programmed Operation 2 Deceleration Stop 3 Coast Stop 4 Emergency Off 5 Preset Speed Setting of F852 Direct Access Number F851 Parameter Type Selection List Factory Default Stop and Terminate Communication Changeable During Run Yes Preset Speed Operation Selection Program Communications Communication S...

Page 233: ...ommunications link The communications network includes other ASDs and Host Control computers that monitor the status of the ASD s transfers commands and loads or modifies the parameter settings of the ASD Changes made to this parameter require that the power be cycled off then on for the changes to take effect Settings 0 None 1 FA00 Command 1 2 FA20 Command 2 3 FA01 Frequency 4 FA50 TB Output 5 FA...

Page 234: ...ge 13 PG Feedback 14 Torque 15 My Monitor 1 16 My Monitor 2 17 My Monitor 3 18 My Monitor 4 19 Free Memo Direct Access Number F875 Parameter Type Selection List Factory Default 0 None Changeable During Run Yes Block Read Data 2 Program Communications Communication Settings This parameter plays a role in the setup of the communications network by establishing the type of data to be read from the AS...

Page 235: ...gs Program Communications Communication Settings This parameter plays a role in the setup of the communications network by establishing the targets of a Reset command received via the communications link Settings 0 Reset ASD only 1 Reset Option Board and ASD Direct Access Number F899 Parameter Type Selection List Factory Default Reset ASD only Changeable During Run Yes Input Function Target 1 Prog...

Page 236: ...pe Selection List Factory Default 0 NOP Input Function Target 3 Program My Function My Function Unit 1 This parameter plays a role in the setup of the My Function feature by selecting the functionality of the programmable Input Function Target 3 terminal This setting assigns the function of the programmable Input Function Target 3 terminal to any one of the user selectable functions listed in Tabl...

Page 237: ...rogrammable Input Function Target 2 terminal This setting assigns the function of the programmable Input Function Target 2 terminal to any one of the user selectable functions listed in Table 8 on pg 250 Table 9 on pg 251 or Table 11 on pg 253 See F977 for additional information on this parameter Direct Access Number F908 Parameter Type Selection List Factory Default 0 Disabled Changeable During R...

Page 238: ...ogram My Function My Function Unit 3 This parameter is used to assign a user selected logical operator to two user selected Input Function Target variables enable a counter timer function or perform a hold reset function Table 12 on pg 255 lists the available selections Their use and selection requirements are described in an example at F977 Direct Access Number F913 Parameter Type Selection List ...

Page 239: ...ion Instruction Manual P N E6581335 and F977 for additional information on this parameter Direct Access Number F917 Parameter Type Selection List Factory Default 0 Disabled Changeable During Run Yes My Function Percent Data 1 Program My Function My Function Data This parameter is used to set the trigger threshold level of the analog signal of the My Function Percent Data 1 The analog signal is sel...

Page 240: ...r F922 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 200 00 Units My Function Frequency Data 1 Program My Function My Function Data This parameter is used to set the trigger threshold level of the analog signal of the My Function Frequency Data 1 The analog signal is selected using the Input Setting number from Table 9 on pg 251 Direct Access Number F...

Page 241: ... for a system response Discrete terminal input activation that does not equal or exceed this setting will be ignored Direct Access Number F928 Parameter Type Numerical Factory Default 0 01 Changeable During Run Yes Minimum 0 01 Maximum 600 00 Units Seconds My Function Time Data 2 Program My Function My Function Data This parameter is used to set the response delay of the My Function Time Data 2 te...

Page 242: ...ion My Function Data This parameter is used to set the pulse count threshold value used to trigger the discrete output COUNT1 ON Timer COUNT1 ON Timer outputs a 1 upon reaching the threshold setting of this parameter Direct Access Number F933 Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 9999 Units Pulses My Function Count Data 2 Program My Function My Func...

Page 243: ...able a counter timer function or perform a hold reset function Table 12 on pg 255 lists the available selections Their use and selection requirements are described in an example at F977 Direct Access Number F938 Parameter Type Selection List Factory Default 0 NOP Input Function Target 3 Program My Function My Function Unit 4 This parameter plays a role in the setup of the My Function feature by se...

Page 244: ...rogrammable Input Function Target 2 terminal This setting assigns the function of the programmable Input Function Target 2 terminal to any one of the user selectable functions listed in Table 8 on pg 250 Table 9 on pg 251 or Table 11 on pg 253 See F977 for additional information on this parameter Direct Access Number F943 Parameter Type Selection List Factory Default 0 Disabled Changeable During R...

Page 245: ...ogram My Function My Function Unit 6 This parameter is used to assign a user selected logical operator to two user selected Input Function Target variables enable a counter timer function or perform a hold reset function Table 12 on pg 255 lists the available selections Their use and selection requirements are described in an example at F977 Direct Access Number F948 Parameter Type Selection List ...

Page 246: ...on Instruction Manual P N E6581335 and F977 for additional information on this parameter Direct Access Number F952 Parameter Type Selection List Factory Default 0 Disabled Changeable During Run Yes Input Function Target 1 Program My Function My Function Unit 7 This parameter plays a role in the setup of the My Function feature by selecting the functionality of the programmable Input Function Targe...

Page 247: ...pe Selection List Factory Default 0 NOP Input Function Target 3 Program My Function My Function Unit 7 This parameter plays a role in the setup of the My Function feature by selecting the functionality of the programmable Input Function Target 3 terminal This setting assigns the function of the programmable Input Function Target 3 terminal to any one of the user selectable functions listed in Tabl...

Page 248: ... 3 Acceleration Multiplication Factor 4 Deceleration Multiplication Factor 5 Manual Torque Boost 6 Over Current Stall F601 7 Thermal Protection 8 Speed Loop Proportional Gain F460 9 Drooping Gain F320 10 PID Proportional Gain F362 See the My Function Instruction Manual P N E6581335 for a complete description of the setup requirements and operational information of the Analog Function Assigned Obje...

Page 249: ...stablishing the function that is to be recorded and output as the Peak Minimum or Average value as selected at parameter F966 Select the Monitor Display Input Setting number from Table 11 on pg 253 to output the corresponding function Use the Communication Number if operating using communications See the My Function Instruction Manual P N E6581335 for a complete description of the setup requiremen...

Page 250: ...he Peak Minimum or Normal Avg value of the F967 selection to be recorded and output as a monitored function Settings 0 Normal 1 Peak 2 Minimum See the My Function Instruction Manual P N E6581335 for a complete description of the setup requirements and operational information of the Monitor Output Function parameter Direct Access Number F968 Parameter Type Selection List Factory Default Normal Chan...

Page 251: ...ue as selected at parameter F972 Select the Monitor Display Input Setting number from Table 11 on pg 253 to output the corresponding function Use the Communication Number if operating using communications See the My Function Instruction Manual P N E6581335 for a complete description of the setup requirements and operational information of the Monitor Output Function parameter Direct Access Number ...

Page 252: ...lly Closed Direct Access Number F974 Parameter Type Selection List Factory Default Unassigned Changeable During Run No Virtual Input Terminal 3 Selection Program Terminal Input Terminals This parameter is used to set the functionality of the Virtual Input Terminal 3 As a virtual terminal it exists only in memory and is considered always to be in its True connected to CC state It is often practical...

Page 253: ...F973 4 Set Input Function Target 1 to 5 F900 This setting assigns S1 as the control input terminal 5 Set Output Function Assigned to 21 F905 This setting is a command that writes the F115 selection S1 to Virtual Input Terminal 1 activating both 6 Enable the My Function parameter at F977 by selecting My Function Always On or selecting My Function With TB Signal If set to My Function Always On the c...

Page 254: ...See Table 9 on pg 251 for a complete listing of available settings 5 Set Input Function Target 2 F902 to 1026 Low Current Alarm See Table 9 on pg 251 for a complete listing of available settings 6 Set Input Function Command 1 F901 to AND 3 This setting assigns an operator to the Input Function Target 1 and the Input Function Target 2 settings 7 Set Output Function Assigned F905 to 1222 This settin...

Page 255: ...raking method may be selected at F603 22 23 DC Braking The ASD outputs a DC current that is injected into the windings of the motor to quickly brake the motor 24 25 Accel Decel Switching 1 Accel Decel Switching 2 Activating combinations of discrete input terminals Accel Decel Switching 1 and 2 allow for the selection of Accel Decel profiles 1 4 as shown below See F504 for additional information on...

Page 256: ...the activation 62 63 Power Failure Synchronized Signal Activates the Synchronized Accel Decel function of the Regenerative Power Ridethrough feature See F302 for additional information on this terminal setting 64 65 My Function Run Activates the configured My Function feature See F977 for additional information on this parameter 66 67 Autotuning Signal Initiates the Autotune function Set F400 to A...

Page 257: ...rque control modes 122 123 Fast Deceleration Using dynamic braking if enabled and supported stops the motor at the fastest rate allowed by the load 124 125 Preliminary Excitation Applies an excitation current to the motor holds shaft stationary for the duration of the activation 126 127 Brake Request Initiates the brake release command This setting requires that another discrete input terminal be ...

Page 258: ...rom Process Hold to Direct 2 Turns off the ASD 148 149 Trigger Float Activation changes the operating mode from Process Hold to Direct 150 151 Alarm Float This input is typically connected to a float switch that when activated annunciates that the fluid level is now critical The discrete output terminals OUT1 and or OUT2 may be associated with the activation set OUT1 OUT2 to TBA Alarm Float to act...

Page 259: ...n 8 Torque 47 My Function Monitor 2 Without Sign 9 Torque Command 48 My Function Monitor 3 With Sign 11 Torque Current 49 My Function Monitor 4 With Sign 12 Excitation Current 50 Signed Output Frequency 13 PID Feedback Value 51 Signed Frequency Reference 14 Motor Overload Ratio 52 Signed Compensated Frequency 15 ASD Overload Ratio 53 Signed Speed Feedback Real Time 16 DBR Overload Ratio 54 Signed ...

Page 260: ...orward 18 B13 2 Reverse 19 B14 3 Standby 20 B15 4 Reset 21 Virtual Input Terminal 1 5 S1 22 Virtual Input Terminal 2 6 S2 23 Virtual Input Terminal 3 7 S3 24 Virtual Input Terminal 4 8 S4 25 Internal Terminal 1 9 LI1 26 Internal Terminal 2 10 LI2 27 Internal Terminal 3 11 LI3 28 Internal Terminal 4 12 LI4 29 Internal Terminal 5 13 LI5 30 Internal Terminal 6 14 LI6 31 Internal Terminal 7 15 LI7 32 ...

Page 261: ...ncy Off 1038 38 PID Deviation Limit 1136 136 External Device 1 1040 40 Run Stop 1138 138 External Device 2 1042 42 Serious Failure OCA OCL EF Phase Failure etc 1140 140 External Device 3 1044 44 Light Failure OL OC1 2 3 OP 1142 142 External Device 4 1046 46 Commercial Power ASD Switching Output 1 1144 144 External Device 5 1048 48 Commercial Power ASD Switching Output 2 1146 146 External Device 6 ...

Page 262: ...otor Overload Ratio 0 01 15 FD24 ASD Overload Ratio 0 01 16 FD25 DBR Overload Ratio 1 17 FD28 DBR Load Ratio 1 18 FD29 Input Power 0 01 kW 19 FD30 Output Power 0 01 kW 23 FE39 V I Option AI2 1 24 FE35 RR Input 0 01 25 FE36 V I Input 0 01 26 FE37 RX Input 0 01 27 FE38 RX2 Option AI1 1 28 FE40 FM Output 0 01 29 FE41 AM Output 0 01 30 FE51 Signed 100 Meter Adjust Value 1 31 FA51 Communication Data N ...

Page 263: ... Excitation Current 0 01 2022 FD22 3022 FE22 PID Feedback Value 0 01 Hz 2023 FD23 3023 FE23 Motor Overload Ratio 0 01 2024 FD24 3024 FE24 ASD Overload Ratio 0 01 2025 FD25 3025 FE25 DBR Overload Ratio 1 2028 FD28 3028 FE28 DBR Load Ratio 1 2029 FD29 3029 FE29 Input Power 0 01 kW 2030 FD30 3030 FE30 Output Power 0 01 kW 3031 FE31 Pattern Operation Group Number 0 1 3032 FE32 Pattern Operation Cycles...

Page 264: ...on I O Card 1 CPU Version 3067 FE67 Expansion I O Card 2 CPU Version 3076 FE76 Integral Input Power 0 01 kW 3077 FE77 Integral Output Power 0 01 kW 3084 FE84 16 Bit BIN BCD Input Value 1 Note 1 If no PG feedback is used an estimated speed value is displayed Note 2 My Function cannot process negative values A negative value is processed by My Function as an absolute value Table 11 Input Function Ta...

Page 265: ... GT Compares data Outputs 1 if A B 0 if A B 10 GE Compares data Outputs 1 if A B 0 if A B 11 LT Compares data Outputs 1 if A B 0 if A B 12 LE Compares data Outputs 1 if A B 0 if A B 13 ASUB Outputs absolute difference between A and B A B 14 ON Timer Enables the On response time delay settings of My Function Time Data 1 5 F928 F932 for My Function Data 15 OFF Timer Enables the Off response time del...

Page 266: ...perating level within a specified time the ASD Faults and a Trip is incurred Fault and Trip are sometimes used interchangeably A Trip is a safety feature the result of a Fault that disables the P9 ASD system and removes the 3 phase power from the motor in the event that a subsystem of the ASD is malfunctioning or one or more of the variables listed below exceeds its normal range time and or magnit...

Page 267: ...under normal conditions and are active for the duration of activation only User notification events are not error conditions and only convey active system functions to the user Table 13 User Notification Codes LED Function Description Atn Autotune active Atn indicates that the Autotune function is active dbOn DC Braking This code conveys the DC Injection function being carried out The display show...

Page 268: ...ncy run time is equal to F484 time setting CM1 Comm1 Error Internal communications error Improperly programmed ASD Improper communications settings Improperly connected cables CM2 Comm2 Error External communications error E Emergency Off Output signal from the ASD is terminated and a brake may be applied if so configured Stop Reset was pressed twice at the EOI EOFF command was received remotely AS...

Page 269: ...ent at the Dynamic Braking Resistor Deceleration time is too short DBR configuration is improperly set OP Over Voltage DC bus voltage exceeds specifications ASD is attempting to start into a spinning motor after a momentary power loss Incoming commercial power is above the specified range Decel time is too short Voltage spikes at the 3 phase input install inductive filter DBR is required DBR resis...

Page 270: ...points are too close to each other increase the difference UC Under Current With the Low Current Trip parameter F610 enabled the output current of the ASD is below the level defined at F611 and remains there for a time longer than the setting of F612 Output current is too low Table 14 P9 ASD Alarms Continued LED Screen LCD Screen Description Possible Causes Troubleshooting ...

Page 271: ...11 Brake Sequence Response Error F630 is set to a non zero value Braking sequence discrete input and output terminals are not set up properly E 12 Encoder Signal Loss Error ASD is configured to receive a signal from a shaft mounted encoder and no signal is being received while running Disconnection at the Encoder circuit Motor is stopped and is generating torque via torque limit control ASD is not...

Page 272: ...all EEP2 EEP3 EEPROM Read Error EEPROM read malfunction Make a service call EF1 EF2 Earth Ground Fault Ground fault at the motor Ground fault at the output of the ASD Current leakage to Earth Ground EPHI Input Phase Failure 3 phase input to the ASD is low or missing at the R S or T input terminals EPHO Output Phase Failure 3 phase output from the ASD is low or missing at the U V or W output termin...

Page 273: ...oducing an interfering EMF Motor is running during the Autotune function ETN1 F402 adjustment is required motor temperature is too high F410 adjustment is required Motor Constant 1 improperly set ETN2 F412 adjustment is required Motor Constant 3 improperly set ETN3 Autotune setting F400 is set to Auto Calculation and there is a problem with the Motor Constant readings ETYP Typeform Error Firmware ...

Page 274: ... is running ASD current exceeds 340 of the rated FLA on ASDs that are 100 HP or less during deceleration On ASDs that are greater than 100 HP it occurs when the ASD current exceeds 320 of the rated FLA during deceleration OC2P Overheat During Deceleration Cooling fan is inoperative Ventilation openings are obstructed Internal thermistor is disconnected Deceleration time is too short DC Injection c...

Page 275: ...rnal Overheat Excessive heat signature received at the TB3 TH1 and TH1 terminals See F637 for setup information OL1 ASD Overload Acceleration time is too short DC Injection current is too high Improper V f setting Motor is running during restart ASD or the motor is improperly matched to the application OL2 Motor Overload Improper V f setting Motor is locked Continuous operation at low speed Load r...

Page 276: ...aling Water Error Inadequate pump seal water Loss of pump seal water SOUT Step Out for PM Motor Only Motor shaft is locked Output phase is open Operating a reciprocating load UP1 Main Power Under Voltage Input 3 phase voltage is too low Momentary power failure longer than the time setting of F628 UP2 Control Power Under Voltage This fault is caused by an under voltage condition at the 5 15 or the ...

Page 277: ...rst in first out The Trip field may be selected and scrolled through to view the recorded trip information for a given trip number The monitored parameters are listed in Table 16 as At trip Recorded Parameters parameter readings at the time that the trip occurred In the event of a power loss or if the keypad has been removed from the ASD the trip records and the real time clock information are ret...

Page 278: ...0 Volt P9 ASD Systems Frame Model Number VT130P9U Enclosure Figure Number A Width in mm B Height in mm C Depth in mm Mounting Hole Dimensions in mm Conduit Plate D E R1 R2 2 2010 Figure 38 5 2 132 11 2 285 6 1 155 8 7 220 4 5 114 0 098 2 5 0 217 5 5 Figure 41 A 2015 2025 3 2035 6 1 155 12 4 315 6 6 168 9 8 249 5 4 138 2055 4 2080 6 9 175 15 0 381 11 1 283 6 2 158 0 236 6 0 Figure 41 B 2110 5B 2160...

Page 279: ... 211 15 1 384 7 6 193 7 5 190 0 118 3 0 0 276 7 0 Figure 41 C 4220 5B 4270 9 1 231 19 3 490 15 2 386 8 3 210 Figure 41 D 4330 6 4400 Figure 39 11 1 283 25 9 658 13 2 335 25 0 635 8 0 203 0 188 4 8 0 375 9 5 Figure 41 E 7A 4500 30 8 782 14 3 363 29 7 754 Figure 41 F 4600 8 4750 14 3 363 36 1 917 15 3 389 35 3 897 Figure 42 H 410K 412K 9 415K Figure 40 14 6 371 51 7 1313 17 6 447 50 2 1275 9 2 234 0...

Page 280: ...270 P9 ASD Installation and Operation Manual Figure 38 See Tables 17 and 18 for Actual Dimensions ...

Page 281: ...P9 ASD Installation and Operation Manual 271 Figure 39 See Tables 17 and 18 for Actual Dimensions ...

Page 282: ...272 P9 ASD Installation and Operation Manual Figure 40 See Tables 17 and 18 for Actual Dimensions ...

Page 283: ...P9 ASD Installation and Operation Manual 273 Conduit Plate Dimensions Figure 41 See Tables 17 and 18 for the associated device Dimensions are in in cm ...

Page 284: ...274 P9 ASD Installation and Operation Manual Figure 42 See Tables 17 and 18 for the associated device Dimensions are in in cm ...

Page 285: ...P9 ASD Installation and Operation Manual 275 Figure 43 See Table 18 for the associated device Dimensions are in in cm ...

Page 286: ...60 2 Hz Output Voltage 3 Ph Variable Frequency 2010 0 75 3 2 A 3 84 A 200 240 VAC 10 Input Voltage Level Max 2015 1 0 4 2 A 5 04 A 2025 2 0 6 8 A 8 16 A 2035 3 0 9 6 A 11 5 A 2055 5 0 15 2 A 18 2 A 2080 7 5 22 0 A 26 0 A 2110 10 28 0 A 34 0 A 2160 15 42 0 A 50 0 A 2220 20 54 0 A 65 0 A 2270 25 68 0 A 82 0 A 2330 30 80 0 A 96 0 A 2400 40 104 A 125 A 2500 50 130 A 156 A 2600 60 154 A 185 A 2750 75 1...

Page 287: ...380 480 VAC 10 Input Voltage Level Max 4025 2 0 3 4 A 4 08 A 4035 3 0 4 8 A 5 76 A 4055 5 0 7 6 A 9 00 A 4080 7 5 11 0 A 13 0 A 4110 10 14 0 A 17 0 A 4160 15 21 0 A 25 0 A 4220 20 27 0 A 32 0 A 4270 25 34 0 A 41 0 A 4330 30 40 0 A 48 0 A 4400 40 52 0 A 62 0 A 4500 50 65 0 A 78 0 A 4600 60 77 0 A 92 0 A 4750 75 96 0 A 115 A 410K 100 124 A 149 A 412K 125 156 A 187 A 415K 150 180 A 216 A 420K 200 240...

Page 288: ... ASD and Do Not include the 10 Service Factor Note Use only 75 C copper wire cable for motor and power connections For further installation information see the section titled Installation and Connections on pg 14 Note Indicates that the item is one of a set of two parallel cables Table 21 230 Volt P9 ASD Cable Terminal Torque Specifications Model Number VT130P9U MCP Rating Amps Wire Cable Size Lug...

Page 289: ...Lug Capacity for Input Output Power TB1 4 Terminals 3Ø Input 3Ø Output Recommended Maximum 3Ø Input 3Ø Output In Lbs Nm 4015 15 14 10 14 to 8 20 3 core shield Torque to 5 3 0 6 11 5 1 3 4025 4035 4055 4080 20 12 4110 30 10 8 12 to 8 17 7 2 0 4160 8 4 10 to 4 21 2 4 4220 50 4270 75 4 3 8 to 3 4330 4400 100 2 12 to 1 0 4 to 1 0 50 5 7 53 6 0 4500 3 4600 125 2 4750 175 1 0 4 0 6 to 250 1 to 300 275 3...

Page 290: ...fic Contact your TIC Sales Representative or the TIC Customer Support Center for more information on your specific DBR requirements Heavy duty DBRs should be wired using the same gauge wire as the motor leads Light duty DBRs may use one wire size smaller AWG or kcmil than the motor leads Because the heat generated by the DBR will affect the cooling capacity of the heat sink the resistor pack shoul...

Page 291: ... diagram using an MCCB with a Trip Coil TC in lieu of an input contactor A control transformer is required for 400 volt models only The primary MC is opened in the event of a DBR over current detection With no power supplied to the ASD the failure will not be displayed on the EOI see the Trip History for failure information once restarted ...

Page 292: ...0 2270 25 68 0 HLL36100 2330 30 80 0 2400 40 104 HLL36125 2500 50 130 HLL36150 2600 60 154 JLL36200 2750 75 192 Contact TIC Customer Support Center 210K 100 248 212K 125 312 4015 1 0 2 1 HLL36015 4025 2 0 3 4 4035 3 0 4 8 4055 5 7 6 HLL36025 4080 7 5 11 0 4110 10 14 0 HLL36040 4160 15 21 0 HLL36070 4220 20 27 0 4270 25 34 0 HLL36090 4330 30 40 0 HLL36100 4400 40 52 0 4500 50 65 0 HLL36125 4600 60 ...

Page 293: ...d control signals DEV002Z DeviceNet Module Allows the ASD to communicate via DeviceNet with other DeviceNet supported equipment including a host computer ETB003Z Expansion I O Board 1 Expands the Input Output functionality of the ASD ETB004Z Expansion I O Board 2 Expands the Input Output functionality of the ASD PDP002Z ProfiBus DP Module Allows the ASD to communicate via ProfiBus with other Profi...

Page 294: ...tput 45 AM Output Gradient Characteristic 207 AM Output Terminal Adjustment 204 AM Terminal Function 204 AM FM Output 25 Analog Filter 57 Analog Function Assigned Object 11 238 Analog Function Assigned Object 21 239 Analog Input Filter 110 Analog Input Function Target 11 238 Analog Input Function Target 21 238 Analog Output Terminals 50 Annual Average Ambient Temperature 201 ASD Capacity 13 ASD In...

Page 295: ...eNet Profibus Setting 1 219 Communications Option DeviceNet Profibus Setting 2 220 Communications Option DeviceNet Profibus Setting 8 221 Communications Option Speed Switch Monitor DeviceNet CC Link 223 Communications Option Station Address Monitor 222 Communications Setting Changes 36 Communications Settings 66 Communications Time Out Time 2 and 4 Wire RS485 215 Communications Time Out Action 2 a...

Page 296: ...s 268 Encoder Loss 261 End Frequency 125 EOI ASD MTG KIT9 Mounting Dimensions 34 EOI Command Screen 44 EOI Installation Precautions 33 EOI Mounting Dimensions 33 EOI Operation 28 EOI Operation Jog Mode 128 EOI Remote Mounting 29 EOI Remote Mounting Using the ASD MTG KIT9 34 EOI Remote Mounting w o the ASD MTG KIT9 33 EPHI 262 EPHO 262 Equipment Inspection 3 ERR2 262 ERR3 262 ERR4 262 ERR5 263 ERR6...

Page 297: ...233 234 236 237 Input Phase Failure 262 Input Phase Failure Detection 196 Input Power 46 Input Special Functions 51 Input Terminal 1 F Function 89 Input Terminal 1 F Response Time 96 Input Terminal 10 LI2 Function 91 Input Terminal 11 LI3 Function 91 Input Terminal 12 LI4 Function 92 Input Terminal 13 20 Response Time 97 Input Terminal 13 LI5 Function 92 Input Terminal 14 LI6 Function 92 Input Ter...

Page 298: ...tching 208 MON1 Terminal Adjustment 205 MON1 Terminal Meter Selection 205 MON2 Terminal Adjustment 206 MON2 Terminal Meter Selection 205 Monitor Mode 45 Monitor Output Function 11 239 Monitor Output Function 21 240 Monitor Output Function 31 240 Monitor Output Function 41 241 Monitor Output Function Command 11 239 Monitor Output Function Command 21 240 Monitor Output Function Command 31 241 Monito...

Page 299: ...6 228 229 233 235 236 237 Output Phase Failure 262 Output Phase Failure Detection 195 Output Power 46 Output Terminal 1 OUT1 Function 93 Output Terminal 10 R3 Function 98 Output Terminal 11 R4 Function 98 Output Terminal 2 OUT2 Function 93 Output Terminal 3 FL Function 94 Output Terminal 4 OUT3 Function 94 Output Terminal 5 OUT4 Function 94 Output Terminal 6 R1 Function 95 Output Terminal 7 OUT5 F...

Page 300: ... Operation Mode 182 Pattern Run 68 Pattern Time 46 PC 16 Permanent Magnet PM Motor Constant 1 175 Permanent Magnet PM Motor Constant 2 175 PG Disconnection Detection 150 PG Input Point 1 Frequency 123 PG Input Point 1 Setting 123 PG Input Point 2 Frequency 124 PG Input Point 2 Setting 124 PG Settings 64 PG Type Connection Error 261 Phase Loss 56 PID Control Delay 148 PID Control Switching 146 PID ...

Page 301: ... Torque Limit 2 Level 165 Regenerative Braking Torque Limit 3 Level 165 Regenerative Braking Torque Limit 4 Level 166 Regenerative Power Ridethrough Control Level 200 Regenerative Power Ridethrough Mode 135 Release Time 142 Remote EOI Hardware 32 RES 21 22 Reset 54 80 Restore User Settings 37 Retain Trip Record at Power Down 194 Retry Selection 136 Retry Restart 56 Reverse Speed Limit Input 162 Re...

Page 302: ...tion Time 190 Speed at 0 Drooping Gain 140 Speed at F320 Drooping Gain 140 Speed Error 261 Speed Limit torque 0 Band 163 Speed Limit torque 0 Center Value 163 Speed Limit torque 0 Center Value Reference 162 Speed Loop Proportional Gain 167 Speed Loop Stabilization Coefficient 167 Speed PID Switching Frequency 168 Speed Reach Detection Band 87 Speed Reach Frequency 87 Speed Reference Setpoints 58 S...

Page 303: ... V f 5 Point Setting Voltage 5 105 V f Pattern 82 V I 46 57 V I Analog Input Broken Wire Detection Level 201 V I Input 25 V I Input Bias 168 V I Input Broken Wire Detection Level 203 V I Input Gain 169 V I Input Point 1 Frequency 107 V I Input Point 1 Rate 108 V I Input Point 1 Setting 106 V I Input Point 2 Frequency 107 V I Input Point 2 Rate 109 V I Input Point 2 Setting 107 V I Settings 57 V T2...

Page 304: ...294 P9 ASD Installation and Operation Manual W W T3 16 Warranty Card 2 W Phase Over Current 265 ...

Page 305: ......

Page 306: ...BA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Road Houston TX 77041 5807 US 800 231 1412 CAN 800 872 2192 MEX 01 800 527 1204 FAX 713 466 8773 http www toshiba com ind Printed in the U S A ...

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