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Toshiba MCY-MAP 7HS-UL Series, Engineering Data Book

The Toshiba MCY-MAP 7HS-UL Series is an advanced engineering data book that provides comprehensive information and technical specifications for this exceptional product. By visiting our website manualshive.com, users can easily download the manual for free, empowering them with in-depth knowledge to maximize their experience with this cutting-edge device.

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1

Data book

Safety caution..............................................................................................2

1

System overview .........................................................................................5

1-1. Allocation standard of model name ....................................................................... 5
1-2. Summary of system equipments ........................................................................... 6

2

Equipment selection procedure ...................................................................9

2-1. Selection flow chart................................................................................................ 9
2-2. Combination conditions for indoor unit and outdoor unit ..................................... 10
2-3. Cooling/heating capacity characteristics.............................................................. 11
2-4. Operational temperature range............................................................................ 17

3

Refrigerant piping design...........................................................................18

3-1. Free branching system ........................................................................................ 18
3-2. Allowable length/height difference of refrigerant piping ....................................... 19
3-3. Selection of refrigerant piping .............................................................................. 20
3-4. Charging requirement with additional refrigerant................................................. 21

4

Wiring design.............................................................................................22

4-1. General ................................................................................................................ 22
4-2. Outdoor unit power supply................................................................................... 22
4-3. Indoor unit power supply...................................................................................... 23
4-4. Design of control wiring ....................................................................................... 24

5

Outdoor unit...............................................................................................26

5-1. Specifications....................................................................................................... 26
5-2. Dimensional drawing ........................................................................................... 28
5-3. Center of gravity .................................................................................................. 29
5-4. Branch header / Branch joint ............................................................................... 30
5-5. Refrigerant cycle diagram.................................................................................... 31
5-6. Wiring diagram..................................................................................................... 32
5-7. Connecting diagram............................................................................................. 33
5-8. Applied control for Outdoor Unit .......................................................................... 34
5-9. Optional printed circuit board (PCB) of outdoor unit ............................................ 35
5-10. Sound pressure level data ................................................................................... 41

Contents

E16-3P1_databook.book  Page 1  Tuesday, December 20, 2016  3:02 PM

Summary of Contents for MCY-MAP 7HS-UL Series

Page 1: ... products to ensure the highest quality and reliability standards and to meet local regulations and market requirements All features and specifications are subject to change without prior notice Model name MCY MAP_7HS UL E16 3P1 E16 3P1_databook book Page 1 Tuesday December 20 2016 3 02 PM ...

Page 2: ...t piping 19 3 3 Selection of refrigerant piping 20 3 4 Charging requirement with additional refrigerant 21 4 Wiring design 22 4 1 General 22 4 2 Outdoor unit power supply 22 4 3 Indoor unit power supply 23 4 4 Design of control wiring 24 5 Outdoor unit 26 5 1 Specifications 26 5 2 Dimensional drawing 28 5 3 Center of gravity 29 5 4 Branch header Branch joint 30 5 5 Refrigerant cycle diagram 31 5 6...

Page 3: ... might get burned when removing this panel CAUTION Do not touch the aluminium fins of the unit Doing so may result in injury CAUTION BURST HAZARD Open the service valves before the operation otherwise there might be the burst CAUTION Do not climb onto the fan guard Doing so may result in injury WARNING ELECTRICAL SHOCK HAZARD Disconnect all remote electric power supplies WARNING Moving parts Do no...

Page 4: ...cal work in order to comply with national and local codes and regulations Use of proper size and type of wires is recommended for electrical and controls communication Ensure proper grounding of wire is carried out as needed through out the system Ensure the room is properly ventilated in case of refrigerant leak during installation Leakage test should be performed to ensure there are no refrigera...

Page 5: ...ce Use the following calculation to determine the correct amount Concentration limit lbs ft kg m3 3 NOTE 1 If there are 2 or more refrigerating systems in a single refrigerating device the amounts of refrigerant should be as charged in each independent device For the amount of charge in this example The possible amount of leaked refrigerant gas in rooms A B and C is 22 lbs 10 kg The possible amoun...

Page 6: ...odel name M C Y M A P H S U L UL USA Canada S Side Blow High spec series Inverter H Heat pump Development series No Nominal cooling capacity Refrigerant R410A M Single module unit Multi Compact Type E16 3P1_databook book Page 5 Tuesday December 20 2016 3 02 PM ...

Page 7: ...s 1 2 1 Outdoor units Unit type Inverter unit Appearance Model name 208 230 V 60 Hz MCY MAP0607HS UL MAP0487HS UL MAP0367HS UL Capacity type 036 type 048 type 060 type Capacity code 36 48 60 E16 3P1_databook book Page 6 Tuesday December 20 2016 3 02 PM ...

Page 8: ...UL 1 015 type 15 4 15 4 17 MMD AP0184BH2UL 1 018 type 18 18 20 MMD AP0214BH2UL 1 021 type 21 21 24 MMD AP0244BH2UL 1 024 type 24 24 27 MMD AP0304BH2UL 1 030 type 30 30 34 MMD AP0364BH2UL 1 036 type 36 36 40 MMD AP0424BH2UL 1 042 type 42 42 47 5 MMD AP0484BH2UL 1 048 type 48 48 54 High Static Duct MMD AP0304H2UL 030 type 30 30 34 MMD AP0364H2UL 036 type 36 36 40 MMD AP0484H2UL 048 type 48 48 54 MMD...

Page 9: ...ard TCB PCDM4UL Power peak cut control External master ON OFF control board TCB PCMO4UL External master ON OFF control Night operation control Operation mode selection control Snowfall fan control Output control board TCB PCIN4UL Error operation output control Compressor operation output Operating rate output 1 2 6 Controls Name Model name Remarks Remote location ON OFF Control Box TCB IFCB 4UL 1 ...

Page 10: ...he value of step1 by corrected capacity A Calculate corrected capacity C of each indoor unit by multiplying the total corrected capacity of outdoor unit at by proportional division of each indoor unit standard capacity for total standard capacity of all indoor units Find correction values of below items for the standard capacity of outdoor unit selected at or Then determination of total corrected ...

Page 11: ...onnectable indoor units and total capacity code of indoor units are decided Indoor unit capacity type 007 009 012 015 018 021 024 027 030 036 042 048 Indoor unit capacity code 7 5 9 5 12 15 4 18 21 24 27 30 36 42 48 Outdoor unit Capacity code of outdoor unit No of connectable indoor units Total capacity code of indoor units MCY MAP0367HS UL 36 2 to 6 18 to 48 MCY MAP0487HS UL 48 2 to 8 24 to 64 MC...

Page 12: ...05 1 10 1 15 1 20 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 Capacity correction value Indoor air wet bulb temp F WB 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 1 1 1 2 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 Outdoor air dry bulb temp F DB Capacity correction value Chart 2 Outdoor air dry bulb temperature vs capacity correction value E16 3P1_databook book Page ...

Page 13: ...ndoor and outdoor units vs capacity correction value Outdoor unit Indoor unit L is the longest one of lo la lo lb lo lc H ho Largest one of ha hb and hc A ha hb hc ho lo la lb lc B C 140 120 100 80 60 40 20 0 20 40 60 80 100 120 140 160 0 50 100 150 200 250 300 Hight of outdoor unit H ft Pipe length Real length L ft 100 98 96 94 92 90 88 86 84 82 E16 3P1_databook book Page 12 Tuesday December 20 2...

Page 14: ...utdoor unit diversity are not equal to the outdoor unit capacity 0 8 0 85 0 9 0 95 1 1 05 1 1 1 15 1 2 80 85 90 95 100 105 110 115 120 125 130 135 Correction Indoor units total capacity ratio E16 3P1_databook book Page 13 Tuesday December 20 2016 3 02 PM ...

Page 15: ...ity correction value Indoor air dry bulb temp F DB MCY MAP0367HS UL MCY MAP0487HS UL 0 40 0 45 0 50 0 55 0 60 0 65 0 70 0 75 0 80 0 85 0 90 0 95 1 00 1 05 1 10 1 15 1 20 20 15 10 5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 Capacity correction value Outdoor air wet bulb temp F WB 0 40 0 45 0 50 0 55 0 60 0 65 0 70 0 75 0 80 0 85 0 90 0 95 1 00 1 05 1 10 1 15 1 20 20 15 10 5 0 5 10 15 20 25 30 35 40 4...

Page 16: ...necting pipe length and lift difference between indoor and outdoor units vs capacity correction value Outdoor unit Indoor unit L is the longest one of lo la lo lb lo lc H ho Largest one of ha hb and hc A ha hb hc ho lo la lb lc B C 140 120 100 80 60 40 20 0 20 40 60 80 100 120 140 160 0 50 100 150 200 250 300 Hight of outdoor unit H ft Pipe length Equivalent length L ft 100 99 98 97 96 95 94 E16 3...

Page 17: ...ue Outdoor air wet bulb temp F WB Chart 4 Correction of outdoor unit diversity Coefficient to use for correction of outdoor unit capacity when total capacity of the indoor units are not equal to the outdoor unit capacity Correct the heating capacity when frost can be found on the outdoor heat exchanger Heating capacity Capacity after correction of outdoor unit x Correction value of capacity result...

Page 18: ... 15 20 25 30 35 40 45 50 55 10 15 20 25 30 Outdoor air dry bulb temp Υ Indoor air wet bulb temp Υ Continuously operable range Range for pull down operation 30 25 20 15 10 5 0 5 10 15 20 5 10 15 20 25 30 Outdoor air wet bulb temp Υ Indoor air dry bulb temp Υ Range for warning up operation The unit will operate down to an outdoor temperature of 13 F however considerable performance decrease will be ...

Page 19: ...efrigerant piping design Line branching system Header branching system Header branching system after line branching Line branching system after header branching Header branching system after header branching Branching joint Indoor unit Remote controller Outdoor unit Branching header Remote controller Outdoor unit Branching header Branching joint Remote controller Indoor unit Outdoor unit Branching...

Page 20: ...hest piping from 1st branching Li 1 f 3 L 5 3 5 1 1 Max real length of indoor unit connecting pipe 49 15 a b c d e f Height Difference Height between indoor and outdoor units H1 Upper outdoor unit 164 50 Lower outdoor unit 131 40 Height between indoor units H2 49 15 A 1 Outdoor unit Height difference between indoor and outdoor units H1 Main pipe L1 1st branching section Branching pipe L2 Branching...

Page 21: ...he downstream side If the total value exceeds the capacity code of the outdoor unit apply the capacity code of the outdoor unit See Table 1 and 2 5 2 4 1 3 3 3 3 2 4 3 3 Outdoor unit Liquid pipe Gas pipe Main pipe 1st branching section Branching pipe Branching header Indoor unit Indoor unit Branching pipe Y shaped branching joint Outdoor unit capacity type Gas pipe Liquid pipe 0367 type Ø5 8 Ø3 8 ...

Page 22: ...es not include the refrigerant for pipes at the local site For refrigerant to be charged in pipes at the local site calculate the amount and charge it additionally Table 1 Table 2 Example 060 type Additional charge amount R kg Lx Real total length of liquid pipe diameter 1 4 ft Ly Real total length of liquid pipe diameter 3 8 ft Lx 0 017 lbs ft Ly 0 038 lbs ft 1 2 1 76 lbs 39 3 0 017 lbs 91 8 0 03...

Page 23: ...es has finished For the wiring of power to indoor units and that between indoor and outdoor units follow the instructions in the installation manual of each indoor unit Prepare an exclusive power supply for the air conditioner 4 2 Outdoor unit power supply Outdoor unit data Model name MCY Capacity type Power supply Voltage Range Compressor kW Fan Motor kW MCA A MOCP A Recommended breaker size Phas...

Page 24: ...1 60 187 253 0 7 0 9 15 MMD AP0184SPH2UL 208 230 1 60 187 253 0 8 1 0 15 Medium Static Duct MMD AP0074BH2UL 208 230 1 60 187 253 0 8 1 0 15 MMD AP0094BH2UL 208 230 1 60 187 253 0 8 1 0 15 MMD AP0124BH2UL 208 230 1 60 187 253 0 8 1 0 15 MMD AP0154BH2UL 1 208 230 1 60 187 253 0 9 1 2 15 MMD AP0184BH2UL 1 208 230 1 60 187 253 0 9 1 2 15 MMD AP0214BH2UL 1 208 230 1 60 187 253 1 4 1 8 15 MMD AP0244BH2U...

Page 25: ... terminal Use 2 core non polarity wire for remote control A B terminals Use 2 core non polarity wire for wiring of group control A B terminals U1 U2 U3 U4 U1 U2 U3 U4 U1 U2 A B 2 U B 1 U A U2 U1 A 2 U B U1 A B B A B A B A Outdoor unit Central control Communication wiring between indoor and outdoor units Shield wire Communication wiring between indoor units Shield wire Indoor unit Indoor unit Indoo...

Page 26: ...0 2 G W A e z i S Length Up to 1640 ft 500 m L6 L7 Up 1310 ft 400 m in case of wireless remote control in group control Up to 660 ft 200 m total length of control wiring between indoor units L6 U3 U4 U1 U2 U1 U3 U2 U4 U1 U2 A B U3 U4 U1 U2 U1 U2 A B U1 U2 A B U1 U2 A B U1 U2 A B U1 U2 A B U3 U4 U1 U2 U5 U6 U1 U2 A B U1 U2 A B U1 U2 A B U3 U4 U1 U2 U5 U6 L1 L5 L6 L6 L7 L7 L4 3 L 2 L Central control...

Page 27: ... a F 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 W t u p t u o r o t o M t i n u n a F 0 5 8 4 0 9 6 4 0 2 5 4 m f c e m u l o v r i A Heat exchanger Finned tube Finned tube Finned tube 8 4 1 8 4 1 8 4 1 3 s b l t n u o m a t n a r e g i r f e r d e g r a h C A 0 1 4 R t n a r e g i r f e R 4 6 4 F F O 2 0 6 N O 4 6 4 F F O 2 0 6 N O 4 6 4 F F O 2 0 6 N O i s p h c t i w s e r u s s e r p h g i H Protecti...

Page 28: ...1 0 0 1 0 0 1 0 0 1 W t u p t u o r o t o M t i n u n a F 0 5 8 4 0 9 6 4 0 2 5 4 m f c e m u l o v r i A Heat exchanger Finned tube Finned tube Finned tube 8 4 1 8 4 1 8 4 1 3 s b l t n u o m a t n a r e g i r f e r d e g r a h C A 0 1 4 R t n a r e g i r f e R 4 6 4 F F O 2 0 6 N O 4 6 4 F F O 2 0 6 N O 4 6 4 F F O 2 0 6 N O i s p h c t i w s e r u s s e r p h g i H Protective devices Discharge ...

Page 29: ... KROH XUULQJ KROH DQGOH PERVV QRFNRXW IRU GRZQZDUG SLSQJ HQWHU RI JUDELW 6OLW KROH IRU SLSLQJ 5HIULJHUDQW SLSH FRQQHFWLQJ SRUW 5HIULJHUDQW SLSH FRQQHFWLQJ SRUW XUULQJ KROH XUULQJ KROH LU LQOHW SRUW LU LQOHW SRUW UDLQ KROH 12 17 12 22 HQWHU RI JUDELW ٮ DQGOH ٮ ٮ LTXLG VLGH DV VLGH DV VLGH LDPHWHU RI LDPHWHU RI SLSH FRQQHFWLQJ SRUW 0 0 3 6 8 0 0 3 6 8 0 0 3 6 8 Model MCY MAP0367HS UL MAP0487HS UL MA...

Page 30: ...5 Outdoor unit 29 5 3 Center of gravity HQWHU RI JUDELW HQWHU RI JUDELW HQWHU RI JUDELW E16 3P1_databook book Page 29 Tuesday December 20 2016 3 02 PM ...

Page 31: ... 2 5 8 15 9 7 8 8 1 1 1 Liquid side 25 6 650 1 77 45 5 8 15 9 3 8 9 5 7 8 1 1 RBM A B C D Accessory socket Qty BY55UL Gas side 6 30 160 3 15 80 5 8 15 9 5 8 15 9 1 2 1 Liquid side 5 12 130 2 76 70 3 8 9 5 3 8 9 5 2 BY105UL Gas side 6 69 170 3 15 80 7 8 22 2 7 8 22 2 21 2 1 Liquid side 6 30 160 3 15 80 5 8 15 9 5 8 15 9 1 1 1 Insulator 3 15 x n 80 A B 1 97 50 Gas side Insulator 2 93 74 5 2 40 61 3 ...

Page 32: ...㼡㼠㼐㼛㼛㼞㻌㼁㼚㼕㼠㻕㻌 㼀㻱㻌㻿㼑㼚㼟㼛㼞㻌 㻯㼔㼑㼏㼗㻌 㻶㼛㼕㼚㼠㻌 㻹㼡㼒㼒㼘㼑㼞㻌 㻿㼠㼞㼍㼕㼚㼑㼞㻌 㻸㼕㼝㼡㼕㼐㻌㼟㼕㼐㼑㻌㼢㼍㼘㼢㼑㻌 㻿㼂㻞㻌 㻿㼂㻠㻌 㻠㻙㼣㼍㼥㻌㼂㼍㼘㼢㼑㻌 㻯㼛㼙㼜㼞㼑㼟㼟㼛㼞㻌 㼠㼔㼑㼞㼙㼛㻌 㻞㻌㻲㼍㼚䠄Φ 㻡㻢㻜䠅㻌 䠄㻼㻺㻡㻜㻝㻗㻝㻜㻜㼃䝰䞊䝍䠅㽢㻞㻌 㻌 㼀㻸㻌㻿㼑㼚㼟㼛㼞㻌 㻼㻹㼂㻝㻌 㻸㼕㼝㼡㼕㼐㻌㻌 㼀㼍㼚㼗㻌 㻼㼘㼡㼓㻌 㻳㼍㼟㻌㼟㼕㼐㼑㻌㼢㼍㼘㼢㼑㻌 㻯㼔㼑㼏㼗㻌 㻶㼛㼕㼚㼠㻌 㻴㼕㼓㼔㻌 㻼㼞㼑㼟㼟㼡㼞㼑㻌 㻿㼑㼚㼟㼛㼞㻭㻳㻙㻌 㻼㼞㼑㼟㼟㼡㼞㼑㻌 㼟㼣㼕㼠㼏㼔㻭㻳㻙㻝㻌 㻯㼔㼑㼏㼗㻌 㼂㼍㼘㼢㼑㻌 㻼㼘㼡㼓㻌 㻼㻹㼂㻞㻌 㼟㼠㼞㼍㼕㼚㼑㼞㻌 㼟㼠㼞㼍㼕㼚㼑㼞㻌 㻯㼍㼜㼕㼘㼘㼍㼞㼥㻌 㻌㼠㼡㼎㼑㻌 㻯㼍㼜㼕㼘㼘㼍㼞㼥㻌㻌 㼠㼡㼎㼑㻌 E16 3P1_databook book Page 31 Tuesday December...

Page 33: ...15 SW09 SW10 SW11 SW12 SW13 SW14 SW16 SW17 SW30 RED WHITE YELLOW BLUE BLACK GRAY BROWN GREEN BLACK WHITE RED Terminal block power supply TB1 POWER IPDU BOARD COMPRESSOR P C BOARD I F IPDU BOARD FAN UpperSide SUPPLY LowerSide FAN IPDU IPDU BOARD COMPRESSOR MCC 1683 F01 F401 F01 F02 MCC 1692 MCC 1551 F01 FM L CM P PMV1 PMV2 T6 3A 250V T6 3A 250V 25 0A 250V 50 0A 250V High pressure switch 到 到 到 到 0 1...

Page 34: ...default No connection 2 Connection of shield wire must be connected Connected to all connecting sections in each Indoor unit 3 Group control 4 5 F r the control wires connecting indoor units outdoor units and between indoor and outdoor units use 2 core and non polarity shield wires 6 As for details see the wiring diagram of indoor outdoor unit 1 Outdoor unit 2 Indoor unit 3 Remote controller 4 Cen...

Page 35: ...oor unit as part of for example unit This function is used when connecting a duct to the discharg Purpose characteristics Specification Increase the speed of the propeller fan units on the outdoor fan to allow the installation of a duct with a maximum external static pressure not greater than specified in the table below If a discharge duct with a resistance greater than 0 0 inWG 1 mmAq is to be u...

Page 36: ... unit Maximum external Model name Maximum external static pressure 6700 7480 7480 0 16 0 16 Outdoor unit air flow inWG 0 24 0 16 0 24 096 type 096 type Standard Model 0 16 072 type 072 type Standard Model 0 16 144 type 144 type Standard Model 0 16 120 type 120 type Standard Model 0 16 192 type 096 type 096 type Standard Model 0 16 120 type 072 type Space Saving Model 0 16 168 type 168 type Standar...

Page 37: ...el name n o i t c n u F e c n a r a e p p A TCB PCDM4UL Size 2 80 3 35 in Power peak cut Control Application Standard Specifications Wiring example SW07 bit 2 OFF 2 stage switching Input SW07 bit 1 Display relay L1 SW1 SW2 Bit 1 OFF Bit 1 ON OFF ON 100 normal operation 100 normal operation OFF ON OFF 0 forced stop Approx 60 upper limit regulated ON PJ17 CN513 SW07 TB1 ON OFF TB2 COM ON COM OFF Bit...

Page 38: ...c Do not turn SW1 and SW2 ON simultaneously Function Operation SW1 Night time signal switch Each terminal should be connected to dry contact Terminal Input Signal Operation COOL SW1 ON OFF Night time operation control ON OFF Normal operation 7 1 J P TB1 SW1 COM HEAT COOL Outdoor unit interface PCB Connection cable attached in this optional PCB Locally procured Optional PCB Shield wire Header outdo...

Page 39: ...nd Outdoor unit base unit During low noise mode dB A Capacity Cooling Heating Cooling Heating Relative to maximum capacity Model 0367 45 49 approx 85 approx 90 Model 0487 45 51 approx 60 approx 80 Model 0607 49 52 approx 70 approx 70 Model name n o i t c n u F e c n a r a e p p A TCB PCMO4UL Size 2 19 2 3 in 3 Operation mode selection control Application Install the optional PCB in the inverter as...

Page 40: ... on even one of the indoor or outdoor units in the system Wiring example OUTPUT3 is displayed when power is turned on C1 Attached connection cable 1 4wires CN511 Connector on interface side green K1 K2 Relays L1 Error indication Lamp L2 Operation indication Lamp OUTPUT1 Error output OUTPUT2 Operation output PJ20 Connector on optional PCB side PS Power supply unit TB1 Terminal block OUTPUT1 PJ20 OU...

Page 41: ...N T82 T81 K100 PJ17 5 5 ICI 4 1 8 OPERATION TOSHIBA NCC 1212 Terminal Screw M3 6 PJ17 TOSHIBA NCC 1214 5 4 1 ICI 4 1 D2 HEAT COM COOL 10 TB1 8 2 19 55 5 1 79 45 5 2 36 60 1 97 50 4 ø0 16 4 hole C4 C2 C3 K1 1 2 OUTPUT1 OUTPUT2 OUTPUT3 3 4 5 6 K2 1 PJ20 5 K3 TB1 MCC 1613 02 3 D 2 D 1 D 2 48 63 2 87 73 2 72 69 3 11 79 4 ø0 16 4 hole Terminal block M3 E16 3P1_databook book Page 40 Tuesday December 20 ...

Page 42: ...and sound pressure level dB Octave band center Hz N NC C 7 70 0 N NC C 6 60 0 N NC C 5 50 0 N NC C 40 40 N NC C 3 30 0 N NC C 2 20 0 10 20 30 40 50 60 70 80 90 63 125 250 500 1000 2000 4000 8000 Octave band sound pressure level dB Octave band center Hz N NC C 7 70 0 N NC C 6 60 0 N NC C 5 50 0 N NC C 40 40 N NC C 3 30 0 N NC C 2 20 0 10 20 30 40 50 60 70 80 90 63 125 250 500 1000 2000 4000 8000 Oc...

Page 43: ...5 Outdoor unit 42 E16 3P1_databook book Page 42 Tuesday December 20 2016 3 02 PM ...

Page 44: ...Engineering Data Book Model name MCY MAP___7HS UL December 2016 Full version E16 3P1_databook book Page 1 Tuesday December 20 2016 3 02 PM ...

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