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4.2

Bolted Pressure Isolation Switch

4.2.1  A fixed mounted, gang-operated isolation switch shall be provided with each controller to
isolate the medium voltage compartment from the power source.

4.2.2  The switch shall be directly driven by an externally operable handle mounted on the right
hand flange of the cubicle.  The handle shall provide positive indication of the position of the
switch.

4.2.3  The switch mechanism shall be designed such that in the closed position it provides the
equivalent of a bolted pressure joint at both ends of the movable blades, rather than relying on
spring pressure.

4.2.4  The line side of the switch shall be bus connected to the main horizontal power bus or to
the incoming terminals of the controller.  The load side of the switch shall be bus connected to
the main controller power fuses.

4.2.5  The switch blades shall automatically ground the line side of the power fuses when the
switch is opened.  This allows any stored energy in the controller load circuit to be discharged by
closing the contactor using test power.

4.2.6  It shall be possible to visually confirm that the switch blades are open and grounded by
viewing the blades through the viewing window with the medium voltage door closed.  Also, there
shall be a mechanical operated flag (visible through the window in the medium voltage door)
displaying the switch in the “OPEN” position with the door closed.  

4.2.7  A shutter mechanism shall automatically isolate the medium voltage compartment from all
live parts when the switch is opened.

4.2.8  The external operating handle for the isolation switch shall be designed to accept up to
three external padlocks in the OFF position.

4.2.9  The switch shall be capable of interrupting the no-load current of the largest control power
transformer which can be connected to it.  The interrupting capability of the switch shall be a
minimum of 0.4 amperes at 110% of rated line voltage.

4.2.10  The switch shall be rated as follows:

720 amperes @ 5.0kV

4.2.11  The mechanical life of the switch and its operating mechanism shall be 10,000 operations
minimum.

4.2.12  All switch current-carrying parts shall be silver plated.  An optional tin-over-silver plated
switch shall be available for use in paper mill applications.

4.3

Vacuum Contactor

4.3.1  The Toshiba CV-6KAU vacuum contactor shall be used in these controllers.

4.3.2  The contactor shall be bolted into the medium voltage compartment.  It shall be arranged
such that the power connections are front-accessible so it can be unbolted and removed if
necessary for maintenance.

Summary of Contents for JK400 Series

Page 1: ...JK Series POWER DISTRIBUTION 400A 720A Fixed Type Medium Voltage Motor Controllers ...

Page 2: ...er ISO 9001 standards in the same manufacturing facility as Toshiba motors and drives The components in this new series have been arranged in the most logical manner to produce a tightly designed unit and in the full voltage type starters uses no internal power cables This streamlined space saving design provides the ultimate in maintenance ease and safety features These medium voltage controllers...

Page 3: ...Continuous Amperes Upper Controller in a Two High Stacking Arrangement Type 1 Ventilated 360 360 320 Type 1 Non Ventilated 320 320 280 Type 12 3 3R 310 310 280 MEDIUM VOLTAGE CONTROLLERS JK400 Series Interrupting Capacity Symmetrical Amperes Interrupting Capacity Symmetrical MVA Short Time Capability 30 Seconds Amperes Short Time Capability 1 Second Amperes Dielectric Withstand 1 Minute kVAC Impul...

Page 4: ... and Stop Push Buttons Run and Off Pilot Lights Single Phase Ammeter Control Power Transformer with Primary and Secondary Fuses Thermal Bimetallic Overload Relay Separate Medium and Low Voltage Compartments Built in Run Test Circuit Mechanical and Electrical Interlocks Isolated Low Voltage Compartment The low voltage section is oversized and is at a convenient height This section is isolated from ...

Page 5: ...le For transformer and capacitor load switching applications consult factory MEDIUM VOLTAGE CONTROLLERS JK720 Series Interrupting Capacity Symmetrical Amperes Interrupting Capacity Symmetrical MVA Short Time Capability 30 Seconds Amperes Short Time Capability 1 Second Amperes Dielectric Withstand 1 Minute kV Impulse Voltage Withstand kV 50 000 2 3 4 6 kV 200 2 3 kV 350 4 0 kV 400 4 6 kV 4320 10 80...

Page 6: ...ely located NC punches holes With exception of welded front frame cubicle should be capable of being assembled without a fixture 2 2 5 All doors shall be minimum 12 gauge steel 2 2 6 All structural components shall be given a corrosion resistant finish by either galvanizing or painting Galvanized steel shall be used only for internal structural members or panels 2 2 7 All panels used to mount low ...

Page 7: ... and a control power transformer with primary fuses Optionally a second control or potential transformer with primary fuses may be provided 4 1 2 Internal power connections between power components shall be made using either high voltage cable or bus bars 4 1 3 Connection of customer s outgoing load cables shall be made to terminals mounted on the rear of the medium voltage contactor It shall be p...

Page 8: ...es through the viewing window with the medium voltage door closed Also there shall be a mechanical operated flag visible through the window in the medium voltage door displaying the switch in the OPEN position with the door closed 4 2 7 A shutter mechanism shall automatically isolate the medium voltage compartment from all live parts when the switch is opened 4 2 8 The external operating handle fo...

Page 9: ...he mechanical interlock in 4 5 1 This interlock shall switch off control power to the vacuum contactor at any isolating switch position other than fully opened or fully closed 4 5 4 A mechanical interlock shall be provided between the isolation switch and the medium voltage compartment door This interlock shall prevent the door from being opened unless the isolating switch is in the fully open pos...

Page 10: ...uous Amperes 46 and 61 One high controller Max Continuous Amperes 90 One high controller or Lower controller in a Two high stacking arrangement Max Continuous Amperes Upper controller in a Two high stacking arrangement NEMA 1 Ventilated 360 360 320 NEMA 1 Non ventilated 320 320 280 NEMA 12 3R 310 310 280 5 1 3 Short Time Thermal Rating 400 Ampere Contactor 2400A for 30 seconds 6000A for 1 second 5...

Page 11: ...All doors shall be minimum 12 gauge steel 2 2 6 All structural components shall be given a corrosion resistant finish by either galvanizing or painting Galvanized steel shall be used only for internal structural members or panels 2 2 7 All panels used to mount low voltage devices shall be painted white for superior visibility Panels shall be easily removable or swing out to provide access to horiz...

Page 12: ...s Optionally a second control or potential transformer with primary fuses may be provided 4 1 2 Internal power connections between power components shall be made using either high voltage cable or bus bars 4 1 3 Connection of customer s outgoing load cables shall be made to terminals mounted on the left side of the medium voltage compartment It shall be possible to terminate outgoing load cables w...

Page 13: ...gh the viewing window with the medium voltage door closed Also there shall be a mechanical operated flag visible through the window in the medium voltage door displaying the switch in the OPEN position with the door closed 4 2 7 A shutter mechanism shall automatically isolate the medium voltage compartment from all live parts when the switch is opened 4 2 8 The external operating handle for the is...

Page 14: ...l be provided between the vacuum contactor and the isolation switch The interlock shall prevent the isolation switch from being opened or closed unless the main contacts of the contactor are opened 4 5 2 The interlock described in 4 5 1 shall also operate in a manner such that it will prevent the closing of the main contacts of the vacuum contactor unless the isolation switch is either fully opene...

Page 15: ...ed and the secondary of the normal control power transformer is disconnected from the control circuit to prevent backfeeding the transformer 5 Ratings 5 1 Controllers shall be rated as follows 5 1 1 Interrupting Ratings Contactor 7 2kA 6 6kV Max Controller 50kA RMS Sym 5 0kV Max 200MVA 2 3kV 350MVA 4 0kV 400MVA 4 6kV 5 1 2 Continuous Current Ratings N 1 Enclosure Ventilated 720A N 1 Enclosure Non ...

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Page 23: ...designs are technologically innovative and our products are manufactured from start to end using only the highest quality foreign and domestic parts Product Warranty Toshiba offers a comprehensive warranty program on its full line of industrial products Consult your salesperson or the factory for specific information Need to Know More Be sure to visit our website located at www tic toshiba com for...

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