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SECTION 2

P

ART REPLACEMENT AND

ADJUSTMENT PROCEDURES

SECTION 2

PART REPLACEMENT AND

ADJUSTMENT PROCEDURES

CAUTIONS BEFORE STARTING PART REPLACEMENT

Electronic parts are susceptible to static electricity and may be easily damaged, so do not forget to ground as required.
Many screws are used inside the unit. To prevent the screws from missing or dropping, etc. always use a magnetized
screwdriver in servicing. Several kinds of screws are used and some of them need special cautions. That is, take care of
the tapping screws securing molded parts and fine pitch screws used to secure metal parts. If they are used improperly,
the screw holes will be easily damaged and the parts can not be fixed.

1. REPLACEMENT OF MECHANICAL PARTS

1-1. Cabinet Replacement

1-1-1. Top Cover

(1) Remove seven screws (1), and then remove the top cover (2).

Fig. 2-1-1

Screws (1)

Screws (1)

Screws (1)

Top cover (2)

Summary of Contents for D-R1SB

Page 1: ...DVD VIDEO RECORDER SERVICE MANUAL December 2003 Y FILE NO 810 200338 D R1SB D R1SF D R1SG DIGITAL VIDEO ...

Page 2: ...gh it operates properly after replacement if it was subject to electrostatic discharge during replacement its life might be shortened When replacing use a conductive mat soldering iron with ground wire etc to protect the laser diode from damage by static electricity And also the LSI and IC are same as above 1MΩ Ground conductive wrist strap for body Soldering iron with ground wire or ceramic type ...

Page 3: ...gram 4 4 3 Audio Circuit Diagram 4 4 4 Video Circuit Diagram 4 4 5 MSP Circuit Diagram 5 PC BOARDS 5 1 Front L PC Board 5 2 Front R PC Board 5 3 Front Jack PC Board 5 4 Digital PC Board 5 5 Mother PC Board CONTENTS SECTION 1 GENERAL DESCRIPTIONS 1 OPERATING INSTRUCTIONS 1 REPLACEMENT OF MECHANICAL PARTS 1 1 Cabinet Replacement 1 1 1 Top Cover 1 1 2 Front Panel 1 1 3 Tray Door 1 1 4 RAM Drive 1 1 5...

Page 4: ...SECTION 1 GENERAL DESCRIPTIONS 1 OPERATING INSTRUCTIONS Please refer to the owner s manual about the contents SECTION 1 GENERAL DESCRIPTIONS ...

Page 5: ...S 2 1 Location of Main Parts Fig 1 2 1 2 2 Location of PC Boards Fig 1 2 2 ZG45 FAN RAM1 DVD RAM EU05 Mother PC board EU01 Digital PC board EU02 Power PC board EU03A Front R PC board EU03B Front L PC board EU55 Jack PC board ...

Page 6: ... missing or dropping etc always use a magnetized screwdriver in servicing Several kinds of screws are used and some of them need special cautions That is take care of the tapping screws securing molded parts and fine pitch screws used to secure metal parts If they are used improperly the screw holes will be easily damaged and the parts can not be fixed 1 REPLACEMENT OF MECHANICAL PARTS 1 1 Cabinet...

Page 7: ...and 6 5 Remove the front panel 7 Fig 2 1 2 1 1 3 Tray Door 1 Remove the front panel Refer to item 1 1 2 2 Remove the Front R PC board Refer to item 1 2 4 2 to 4 3 Remove the spring 1 4 Remove the tray door 2 while slightly bending it Fig 2 1 3 Screw 4 Screw 4 Connector 3 Connector 3 Claw Claw Claws Front panel 7 Ground wire 5 Ground wire 6 Flexible cable 1 Flexible cable 2 Tray door 2 Spring 1 ...

Page 8: ...iece of tape 2 5 Disconnect the connector 3 6 Remove two pieces of tape 4 7 Remove three screws 5 and then remove the acrylic board 6 8 Remove four screws 7 and then remove the RAM drive 8 Note After replacing tape on three points of 2 and 4 as they were Fig 2 1 4 Connector 3 Screws 7 Screws 5 Tape 4 Tape 2 Acrylic board 6 RAM drive 8 Flexible cable 1 ...

Page 9: ... on two points 1 as they were Pass the wire 7 underneath the folded part of the acrylic board Fig 2 1 5 1 1 6 Rear Panel 1 Remove eight screws 1 and four screws 2 2 Remove the rear panel 3 Fig 2 1 6 Connector 3 Screws 4 Tape 1 wire 7 Pass the wire 7 underneath the folded porton Binding band 2 Tape 1 Fan 6 Wire 7 Nuts 5 Acrylic board Screws 1 Screws 1 Screw 1 Rear panel 3 Screws 2 ...

Page 10: ... 1 1 2 2 Remove the RAM drive Refer item to 1 1 4 3 Disconnect three connectors 1 4 Remove the screw 2 to remove the ground wire 3 5 Remove four screws 4 and then remove the digital PC board 5 Fig 2 1 7 Screws 4 Screw 2 Connector 1 Connector 1 Connector 1 Digital PC board 5 Ground wire 3 ...

Page 11: ...m 1 1 2 2 Remove the RAM drive Refer to item 1 1 4 3 Remove the rear panel Refer to item 1 1 6 4 Disconnect five connectors 1 5 Remove six screws 2 and then remove the mother PC board 3 Fig 2 1 8 Screws 2 Mother PC board 3 Connector 1 Connectors 1 Connectors 1 ...

Page 12: ...orrectly replaced Replaceonlywiththesameorequivalenttype 1 Disconnect three connectors 1 2 Disconnect two connectors 2 3 Remove the screw 3 and four screws 4 4 Remove the power PC board 5 Fig 2 1 9 Screws 4 Screw 3 Connectors 1 Connectors 2 Connector 1 Power PC board 5 ...

Page 13: ...2 four claws and the stay 3 5 Remove three screws 4 to remove the front R PC board 5 6 Remove two screws 6 to remove the front L PC board 7 7 Remove four screws 8 to remove the jack PC board 9 Note After replacing tape on two points 1 as they were Fig 2 1 10 Tape 1 Screws 2 Screws 4 Screws 6 Screws 8 Claws Claws Front L board 7 Front R board 5 Jack PC board 9 Tape 1 Stay 3 ...

Page 14: ...ocessing be sure to include the model number and description ABBREVIATIONS 1 Integrated Circuit IC 2 Capacitor Cap Capacitance Tolerance for Nominal Capacitance more than 10pF P 100 0 Symbol Tolerance B 0 1 C 0 25 D 0 5 F 1 G 2 J 5 K 10 M 20 N 30 V 20 10 W 100 10 U 75 10 Q 30 10 T 50 10 Symbol Tolerance X 40 20 Y 150 10 Z 80 20 Ex 10µF J 10µF 5 Symbol Tolerance pF B 0 1 C 0 25 D 0 5 F 1 G 2 Ex 10p...

Page 15: ...4 EXPLODED VIEWS 4 1 Packing Assembly Fig 4 4 1 ZF10 ZF11 ZF23 ZF01 ZF33 Note The shape of the packing material is sometimes different ...

Page 16: ...4 2 Chassis Assembly Fig 4 4 2 ZG45 EU02 EU05 RAM1 ZG20 W053 W052 W051 EU01 EU55 ZG01 EU03A EU03B ...

Page 17: ...F b ZF10 P000390370 OWNER S MANUAL ITALY OP DR1F c ZF10 P000383660 OWNER S MANUAL GERMAN OP DR1G c ZF10 P000390390 OWNER S MANUAL ITALY OP DR1G c ZF10 P000390400 OWNER S MANUAL SPANISH OP DR1G a ZF11 P000383610 OWNER S MANUAL ENGLISH ST DR1B b ZF11 P000383630 OWNER S MANUAL FRANCE ITALY ST DR1F c ZF11 P000383650 OWNER S MANUAL GERMAN ST DR1G c ZF11 P000390380 OWNER S MANUAL ITALY SPANISH ST DR1G a...

Page 18: ...NJM2870F05 TE1 IC527 P000391290 IC PQ1X331M2ZPH IC500 P000391280 IC PQ070XZ01ZPH IC513 P000391280 IC PQ070XZ01ZPH IC303 P000377900 IC MM1563DFBE IC304 P000377900 IC MM1563DFBE IC531 P000377900 IC MM1563DFBE X501 P000377990 OSCILLATOR QUARTZ CRYSTAL IC509 P000378050 IC SN74AHC1G04HDCKR IC510 P000378050 IC SN74AHC1G04HDCKR IC529 P000378050 IC SN74AHC1G04HDCKR IC517 P000378040 IC SN74AHC1G08HDCKR IC5...

Page 19: ...ACT Q105 P000391100 TRANSISTOR DTD143EK T46 Q101 79050089 TRANSISTOR RN2401 Q102 79050089 TRANSISTOR RN2401 EU03B PC BOARD ASSY DISPLAY L Q109 79050009 TRANSISTOR CHIP RN1401 D124 79060022 DIODE 1SS368 D125 79060022 DIODE 1SS368 D142 79060022 DIODE 1SS368 D191 79060022 DIODE 1SS368 D123 79060033 LED RED GREEN SPR 325MVWT31 D120 79060091 LED MVL 354B T D121 79060091 LED MVL 354B T D122 79060091 LED...

Page 20: ...TOR CHIP RN1402 QW03 79050016 TRANSISTOR CHIP 2SC2712 Y QW04 79050016 TRANSISTOR CHIP 2SC2712 Y QW05 79050016 TRANSISTOR CHIP 2SC2712 Y QW06 79050001 TRANSISTOR CHIP RN2402 QW07 79050018 TRANSISTOR CHIP 2SA1162 Y QW08 79050016 TRANSISTOR CHIP 2SC2712 Y QW10 79050016 TRANSISTOR CHIP 2SC2712 Y QW11 79050043 TRANSISTOR CHIP RN1402 QX01 79050016 TRANSISTOR CHIP 2SC2712 Y QX02 79050018 TRANSISTOR CHIP ...

Page 21: ...019 DIODE 1SS355 DX01 79060028 DIODE 1SS226 DX02 79060028 DIODE 1SS226 DA10 79060098 DIODE RB521S 30TE 61 DA11 79060098 DIODE RB521S 30TE 61 DA12 79060098 DIODE RB521S 30TE 61 DA13 79060098 DIODE RB521S 30TE 61 b c DA61 79060019 DIODE 1SS355 b c DA62 79060019 DIODE 1SS355 ICA21 79040074 IC TC74HCU04AF ICA24 79089024 TERMINAL OPT TOTX178 IC700 79040330 IC UPD78F4225YGC 8 ICA19 79040044 IC NJM4580E ...

Page 22: ...260 IC MM1568DJBEG ICW01 P000378260 IC MM1506XNRE ICW02 P000378260 IC MM1506XNRE ICW03 P000378260 IC MM1506XNRE ICW04 P000378270 IC MM1508XNRE ICW05 P000395130 IC TC74HC4053AF X700 P000391040 OSCILLATOR QUARTZ CRYSTAL XM01 P000395100 RESONATOR CRYSTAL X702 P000395090 RESONATOR CERAMIC JX01 P000395110 JACK BOARD YKC22 0674N JX02 P000378280 21PIN RGB CONNECTOR EU55 PC BOARD ASSY FRONT JACK J101 P000...

Page 23: ...ignal negative Pin jack x 1 system 1 at rear SCART socket x 2 at rear Y 1 0Vp p 75Ω Sync signal negative C 0 286Vp p 75Ω 1 in front Mini DIN4 Pin x 1 system SCART socket x 1 at rear Y 1 0Vp p 75Ω Sync signal negative C 0 286Vp p 75Ω 1 at rear Mini DIN4 Pin x 1 system SCART socket x 1 at rear Y output green 1 0Vp p 75Ω Sync signal negative Pin jack x 1 system PB PR output blue red 0 7Vp p 75Ω Pin j...

Page 24: ...c négative Jack à broche x 1 système 1 à l avant Prise PERITEL x 2 à l arrière 1 0Vc c 75Ω signal sync négative Jack à broche x 1 système 1 à l arrière Prise PERITEL x 2 à l arrière Y 1 0Vc c 75Ω signal sync négative C 0 286Vc c 75Ω 1 à l avant Mini connecteur DIN4 x 1 système Prise PERITEL x 1 à l arrière Y 1 0Vc c 75Ω signal sync négative C 0 286Vc c 75Ω 1 à l arrière Mini connecteur DIN4 x 1 sy...

Page 25: ...Synch Signal negative Steckerbuchsen x 1 System 1 hinten SCART Buchse 2 hinten Y 1 0Vp p 75Ω Synch Signal negative C 0 286Vp p 75Ω 1 vorne Mini DIN 4 pol x 1 System SCART Buchse 2 hinten Y 1 0Vp p 75Ω Synch Signal negative C 0 286Vp p 75Ω 1 hinte SCART Buchse 2 hinten Mini DIN 4 pol x 1 System Y Ausgang Grün 1 0 Vp p 75Ω Synch Signal negativ Steckerbuchse x 1 System PB PR Ausgang Blau Rot 0 7 Vp p...

Page 26: ......

Page 27: ...DVD VIDEO RECORDER SERVICE MANUAL December 2003 Y FILE NO 810 200338 D R1SB D R1SF D R1SG DIGITAL VIDEO ...

Page 28: ... 1 G 2 K 10 M 20 Rated Wattage 1 Chip Parts None 1 16W 2 Other Parts None 1 6W Other than above described in the Circuit Diagram Type None Carbon film S Solid R Oxide metal film M Metal film W Cement FR Fusible 100k Rated Wattage Type Tolerance Eg 1 Fig 3 1 1 InductorIndication Tab 3 1 2 Unit None Η µ µH m mH Tolerance None 5 B 0 1 C 0 25 D 0 5 F 1 G 2 K 10 M 20 Eg 2 Fig 3 1 2 Eg 3 Fig 3 1 3 Type ...

Page 29: ... abbreviated letters as Ceramic capacitor shown in Eg 3 104 10x10 4 pF 0 1mF Temperature characteristic or Temperature characteristic Static electricity capacity tolerance Eg 5 Fig 3 1 5 100m Temperature response Rated voltage Tolerance Eg 4 Fig 3 1 4 CapacitanceIndication Tab 3 1 3 WaveformandVoltageMeasurement The waveforms for CD DVD and RF shown in the circuit diagrams are obtained when a test...

Page 30: ...ND DATA7 DATA8 DATA6 DATA9 DATA5 DATA10 DATA4 DATA11 DATA3 DATA12 DATA2 DATA13 DATA1 DATA14 DATA0 DATA15 GND RSV DMARQ GND DIOWX GND DIORX GND IORDY SPSYNC DMACKX GND INTRQ IOCS16X DA1 PDIAGX DA0 DA2 CS0X CS1X DASPX GND CN708 LED_OUT1 LED_OUT0 GND Rimocon RimEna Power_Key LineAutoKey Key2 Key1 KeyEna Buzzer GND Audio_R GND Audio_L GND Video_CONP GND Video_Y GND Video_C GND Line2_S Power_LED LED_Sc...

Page 31: ...AIN CPU DV uPD72893AGD LML A 1394 AV LINK uPD72852AGB 8EU A 1394 PHY uPD64011A 3D Y C_DNR ADC Decoder Audio D A Converter PCM1742KE Audio Multi Decorder MSP3417G Audio ADConverter AK5365 256Mbit DDR SDRAM X4 64kbit EEPROM PLL 12 288MHz 16Mbit SDRAM 64Mbit FLASH ROM OUT_1 OUT_1 AV_2 AV_1 L AV_1 AV_2 VHF UHF Timer CPU uPD784225Y FL_Driver BU2879AK 24 576MHz 24 576MHz 4 0MHz OSC 27MHz S in CV out CV ...

Page 32: ...10 1 3 4 A B C D E G 2 5 6 7 8 9 F Fig 3 4 1 4 CIRCUIT DIAGRAMS 4 1 Power Supply Circuit Diagram ...

Page 33: ...1 3 4 A B C D E G 2 5 F 4 2 Front Circuit Diagram 4 2 1 Front Jack Circuit Diagram Fig 3 4 2 ...

Page 34: ...10 1 3 4 A B C D E G 2 5 6 7 8 9 F 4 2 2 Front L Circuit Diagram Fig 3 4 3 ...

Page 35: ...10 1 3 4 A B C D E G 2 5 6 7 8 9 F Fig 3 4 4 4 2 3 Front R Circuit Diagram ...

Page 36: ...Fig 3 4 5 4 3 Digital Circuit Diagram 4 3 1 Digiral 1 Circuit Diagram ...

Page 37: ...10 1 3 4 A B C D E G 2 5 6 7 8 9 F 4 3 2 Digital 2 Circuit Diagram Fig 3 4 6 ...

Page 38: ...10 1 3 4 A B C D E G 2 5 6 7 8 9 F 4 4 Mother Circuit Diagram 4 4 1 Tuner Circuit Diagram Fig 3 4 7 ...

Page 39: ...10 1 3 4 A B C D E G 2 5 6 7 8 9 F 4 4 2 Timer Circuit Diagarm Fig 3 4 8 ...

Page 40: ...10 1 3 4 A B C D E G 2 5 6 7 8 9 F 4 4 3 Audio Circuit Diagram Fig 3 4 9 ...

Page 41: ...Fig 3 4 10 4 4 4 Video Circuit Diagram ...

Page 42: ...10 1 3 4 A B C D E G 2 5 6 7 8 9 F 4 4 5 MSP Circuit Diagram Fig 3 4 11 ...

Page 43: ...1 3 4 A B C D E G 2 5 F 5 PC BOARDS 5 1 Front L PC Board Fig 3 5 1 EU03B Front L PC Board Top side Fig 3 5 2 EU03B Front L PC Board Bottom side ...

Page 44: ...1 3 4 A B C D E G 2 5 F 5 2 Front R PC Board Fig 3 5 3 EU03A Front R PC Board Top side Fig 3 5 4 EU03A Front R PC Board Bottom side ...

Page 45: ...1 3 4 A B C D E G 2 5 F 5 3 Front Jack PC Board Fig 3 5 5 EU55 Front Jack PC Board Top side Fig 3 5 6 EU55 Front Jack PC Board Bottom side ...

Page 46: ...3 C384 C385 C387 C388 C389 C390 C391 C392 C393 C396 C403 C406 C505 C507 C508 C511 C512 C515 C516 C519 C520 C523 C524 C527 C532 C533 C534 C535 C536 C539 C540 C541 C542 C544 C545 C546 C547 C548 C549 C550 C551 C552 C553 C554 C556 C557 C558 C565 C567 C568 C569 C574 C578 C579 C581 C586 C590 C592 C593 C594 C603 C604 C612 C613 C614 C615 C616 C617 C618 C619 C620 C621 C622 C623 C624 C625 C626 C627 C628 C62...

Page 47: ... CM02 CM04 CM07 CM08 CM09 CM10 CM13 CM15 CM21 CM24 CM26 CM31 CM32 CM33 CN700 CN701 CN702 CN703 CN704 CN708 CN902 CNX01 CV09 CV10 CV11 CV12 CV13 CV14 CV15 CV16 CV18 CV19 CV20 CV21 CV22 CV24 CV27 CV29 CV31 CV34 CV35 CW03 CW05 CW06 CW07 CW08 CW13 CW15 CW16 CW17 CW18 CW19 CW20 CW22 CW23 CW25 CW26 CW27 CW30 CX01 CX02 CX06 CX09 CX10 CX11 CX12 CX13 CX16 CX18 CX19 CX21 CX24 CX27 CX29 CX30 CZ01 CZ02 CZ03 C...

Page 48: ...4 R735 R736 R737 R738 R739 R740 R741 R742 R743 R744 R745 R746 R748 R749 R750 R752 R753 R754 R755 R756 R757 R758 R759 R760 R761 R762 R763 R764 R767 R768 R769 R770 R771 R772 R773 R774 R775 R776 R777 R778 R779 R780 R781 R782 R783 R784 R785 R786 R787 R788 R789 R790 R791 R792 R793 R900 R901 R902 R903 R904 R905 R906 R907 R908 R909 R910 R911 R912 R913 R914 R915 R916 R917 R919 R921 R922 R923 R925 R926 R92...

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