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 10

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20   www.torrotelectric.com Rev. 1.0

 

REPAIR MANUAL 

KIDS10/12 

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TROUBLESHOOTING (V1.0) 

The following table helps you to detect and solve common problems. Before using it and as 

a step prior to the solution of problems, make sure that  the battery is fully charged and that  you 
have entered a set  of parameters known  in  the controller, in this order. If  you cannot  charge the 
battery  or  enter  the  parameters  in  the  controller,  please  read  first  the  corresponding  possible 
causes in the table.  

PROBLEM 

POSSIBLE CAUSES 

ERROR DETECTION/ SOLUTION 

Pressing the ON button the motor 

does not respond 

Low battery 

Check voltage in the discharge terminals of 

the battery. Charge the battery. 

 

Main fuse damaged 

Check the 30A power fuse. Check for possible 

short circuits in the wiring / controller. 

Replace the fuse when it is safe. 

 

Starting fuse damaged  

Check the 0.5A starting fuse. Check for 

possible short circuits in the wiring / 

controller. Replace the fuse when it is safe. 

 

The Start signal does not reach 

the E/S connector 

Check the wiring of the whole circuit and that 

the battery voltage reaches cable 7 (pink) of 

the E/S connector. Replace defective points of 

the installation. 

There is tension in the Start line but 

the motor does not respond 

The controller does not transmit 

voltage to the throttle 

Disconnect the throttle and check that there is 

supply voltage in the supply line of the 

throttle. Replace the controller if necessary. 

 

The throttle is defective 

Once checked that there is supply voltage 

check the analogue signal of the throttle. 

Replace the throttle if necessary. 

When the motor is activated, it 

emits an unusual sound or vibrates 

excessively 

Connection error in the Hall 

sensors 

Check the connection of the Hall sensors. 

Check the continuity on both sides of the 

connector. Replace the connector if necessary. 

 

Disconnection of any of the 

motor phases or error in the 

order of the connections. 

Check the connectors of the motor phases. 

  

The controller does not supply 

voltage to the sensors correctly. 

Disconnect the controller and check the 

power supply of the Hall sensors. Connect and 

check again. Check that the sensors are 

correctly supplied with voltage. According to 

the results replace controller and/or motor. 

  

One or more sensors do not 

generate position signals. 

With the motor in start position, turn the 

motor manually. Check if the signals of the 

Hall sensors vary by turning the motor. 

Replace the motor if necessary. 

  

One or more of the phases have 

deteriorated. 

Check that the resistance of the windings is 

the correct one and that there are no 

derivations to the chassis. 

  

Excessive resistance to the 

rotation of the motor. 

Check manually if the wheel can turn easily. 

Solve possible problems in the chassis / 

braking system. 

Summary of Contents for KIDS10/12

Page 1: ...REPAIR MANUAL FOR THE ELECTRICAL SYSTEM ELECTRONIC MOTORCYCLES TORROT KIDS10 12 Rev 1 0...

Page 2: ...2 of 20 www torrotelectric com Rev 1 0 REPAIR MANUAL KIDS10 12 fdsafasdfasdf R...

Page 3: ...R INDEX Connection scheme V1 0 P 4 Connection scheme V1 1 P 5 System elements V1 0 P 6 System elements V1 1 P 8 Troubleshooting V1 0 P 10 Troubleshooting V1 1 P 12 Battery check P 14 Correct use of th...

Page 4: ...4 of 20 www torrotelectric com Rev 1 0 REPAIR MANUAL KIDS10 12 fdsafasdfasdf R CONNECTION SCHEME V1 0 CONNECTION SCHEME V1 1...

Page 5: ...5 of 20 www torrotelectric com Rev 1 0 REPAIR MANUAL KIDS10 12 fdsafasdfasdf R RESUMEN DE ELEMENTOS V1 0 1 BATTERY...

Page 6: ...Input Hall B 4 5 Blue 16 Input Hall A 4 5V Motor phases Cables Yellow Output Phase C Green Output Phase B Blue Output Phase A Throttle Cables Yellow 4 Output 5V Black 20 Common Grey 3 Input 0 8 4 2V C...

Page 7: ...Phase A Green Input Phase B Blue Input Phase C Winding resistance 0 2 0 3 Ohms between terminals 5 DOUBLE MAP SELECTOR Cables Black Input 4 5V White Black Common 6 THROTTLE Cables Red Input 5V Black C...

Page 8: ...tor Cables Violet 4 Output 4 5V Black 21 Common Yellow 18 Input Hall A 4 5V Green 17 Input Hall B 4 5 Blue 16 Input Hall C 4 5V Motor phases Cables Yellow Output Phase A Green Output Phase B Blue Outp...

Page 9: ...Input Phase A Green Input Phase B Blue Input Phase C Winding resistance 0 2 0 3 Ohms between terminals 5 DOUBLE MAP SELECTOR Cables Black Input 4 5V White Black Common 6 THROTTLE Cables Red Input 5V B...

Page 10: ...nsmit voltage to the throttle Disconnect the throttle and check that there is supply voltage in the supply line of the throttle Replace the controller if necessary The throttle is defective Once check...

Page 11: ...the switch When the charger is connected the indicator light stays green Battery is fully charged Check the battery voltage If fully charged it will not accept any more charging Wiring error Check tha...

Page 12: ...tch if necessary The Start signal does not reach the E S connector Check the wiring of the whole circuit and that the battery voltage reaches cable 7 pink of the E S connector Replace defective points...

Page 13: ...on The controller does not supply voltage to the dual map switch Disconnect the switch Check that there is the necessary voltage in the supply line of the switch When the charger is connected the indi...

Page 14: ...it There are some checks that can be done in case you think that the battery might not work correctly Checking the battery voltage Although the battery s nominal voltage is 48V it should reach 54 6V b...

Page 15: ...ttery in conditions of extreme heat or cold that exceed the limits specified by the manufacturer iii In periods when the vehicle is not used it must be stored in a dry place away from sources of cold...

Page 16: ...that could get into the battery compartment during its use xii In case of detecting damage in the drivers of the electrical system disconnect the vehicle and remove it from the power supply before pro...

Page 17: ...and remove the battery REPLACEMENT OF CONTROLLER V1 0 FOR V1 1 Reference manufacturer kit 01EL 000A0 ZZ KIT CONNECTOR WP 2 PINS 01EL 000B0 ZZ KIT CONNECTOR WP 3 PINS 01EL 000C0 ZZ KIT CONNECTOR WP 5 P...

Page 18: ...53 01EL 00210 ZZ FUESE HOLDER RUBBER WP 30A 01EL 000A0 ZZ KIT CONNECTOR WP 2 PINS 01EL 000B0 ZZ KIT CONNECTOR WP 3 PINS 01EL 000C0 ZZ KIT CONNECTOR WP 5 PINS 01EL 000D0 ZZ KIT CONNECTOR WP 6 PINS INST...

Page 19: ...otelectric com Rev 1 0 REPAIR MANUAL KIDS10 12 fdsafasdfasdf R ANNEX 1 SEQUENCE OF MOTOR SENSORS Sequence of the motor Hall sensors 1 On 0 Off Hall A Blue Hall B Green Hall C Yellow 1 0 0 1 1 0 0 1 0...

Page 20: ...20 of 20 www torrotelectric com Rev 1 0 REPAIR MANUAL KIDS10 12 fdsafasdfasdf R...

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