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Hot Water Supply to the Pump 

DO NOT USE ANY JOINTING COMPOUNDS OR TAPE 

We recommend that 28mm pipe work is used to feed the cylinder from the header tank for 
optimum performance. 
The use of a Surrey Flange (see Figure 1, page 6), or equivalent, is recommended for 
optimum pump performance. 
It is not recommended that the hot water supply is taken directly from the top of the hot 
water cylinder, as entrapped air may cause problems. 
22mm pipework is recommended to ensure an adequate flow to the pump. Where high 
flows are expected, 28mm is recommended. Refer to the technical data sheet for minimum 
pipe size. 
It does not matter which end of the pump is connected to the hot water supply. Ensure that 
the hot water supply is connected to the inlet port on the pump. 

 

 

Cold Water Supply to the Pump 

DO NOT CONNECT DIRECTLY TO WATER MAINS 
DO NOT USE ANY JOINTING COMPOUNDS OR TAPE 

The cold water supply to the pump must be connected directly from the cold water storage 
tank, see Figure 1, page 6. 22mm pipework is recommended to ensure an adequate flow 
to the pump. Refer to the technical data sheet for minimum pipe size. 
The tank connector should be positioned at least 25mm (1”) lower than the cold water 
supply to the hot water cylinder to prevent the supply of hot water only. 
It does not matter which end of the pump is connected to the cold water supply. Ensure 
that the cold water supply is connected to the inlet port on the pump. 

 

 

Connecting the Pump 

DO NOT USE ANY JOINTING COMPOUNDS OR TAPE 

For ease of installation, future servicing and cleaning of filters, full bore isolating gate 
valves must be fitted to the inlet and outlet pipe work to the pump. (See Figure 1, page 6). 
Isolating valves greatly assist draining down, strainer cleaning and refilling, which will result 
in much lower service costs. 
The flexible hoses supplied with the pump must be used for connecting this pump to the 
pipe work. Use of these hoses will ensure strain and vibration-free watertight connections. 

The maximum bend angle must not exceed 45º. 
Failure to use the hoses, filters and washers (where required) supplied with the 
pump will invalidate the warranty.

 

After initial installation, run the pump for a few minutes, switch off, drain down and clean 
the inlet strainers. 
Line up pipework and fit hoses to the pump before connecting to pipes. Position pipework 
accurately so that the pump is not subject to mechanical strain. 
Plastic nuts should be finger tight plus ¼ turn. Ensure correct alignment to avoid cross 
threading. The nuts should be retightened after hot water has been pumped for the first 
time. 

Summary of Contents for AP265

Page 1: ...et See figure 1 page 6 for installation diagram The pump cannot operate if the level of the water in the cold water storage tank is below the level of the pump Do not fit non return valves in the inle...

Page 2: ...flow switches on there must be a minimum height between the cold water storage tank and the highest point of the outlet pipework of approximately 250mm see Figure 1 page 6 The pump must be installed i...

Page 3: ...old water supply to the hot water cylinder to prevent the supply of hot water only It does not matter which end of the pump is connected to the cold water supply Ensure that the cold water supply is c...

Page 4: ...al connections Do not allow any water to enter into the electric terminal box If in doubt consult a qualified electrician Connect using the following colour code BROWN to terminal L Live YELLOW GREEN...

Page 5: ...e pump is not used for long periods 8 It is recommended that the pump is run for 5 minutes or more at least once every four weeks in order to prevent the pump seizing Servicing The flexible pump hoses...

Page 6: ...6 Figure 1 Recommended installation of positive head pumps...

Page 7: ...ossible to avoid trapped air Pipework from the pump to the shower valve should go up and over rather than under floor Avoid blanked off pipes dead legs which can trap air and cause problems Avoid kink...

Page 8: ...o hang into the shower tray or bath Operate maximum hot and cold flow for at least 2 minutes each Ensure there are no leaks in the system and that all taps and outlets are off Purge any air in the sys...

Page 9: ...Pdf Supplied By http www plumbworld co uk...

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