Torqeedo Travel 1003 S/L Operating Manual Download Page 3

3

English

1. Contents

1. Contents 
2. Important safety and operating information  ............................................................... 4
3. Introduction ..................................................................................................................... 6
4. Information required by law .......................................................................................... 6
 

4.1  Identification and technical data .......................................................................... 6

 

4.2  Conformity declaration  ........................................................................................ 8

5. Equipment and operating elements .............................................................................. 8
 

5.1  Delivery scope ........................................................................................................ 8

 

5.2  Plan of operating elements ................................................................................... 9

6. Starting up ..................................................................................................................... 10
7. Operation ....................................................................................................................... 12
 

7.1  Normal operation ................................................................................................ 12

 

7.2  Multifunctional display with beep ...................................................................... 14

 

7.3  Tilting the motor and fixing the steering ........................................................... 14

 

7.4  Operating the batteries ....................................................................................... 15

 

   7.4.1  General information .................................................................................... 15

 

   7.4.2  Charging the batteries from the mains ...................................................... 16

 

   7.4.3  Charging the batteries from the on-board batteries  ................................ 17

 

   7.4.4  Charging the batteries using solar energy ................................................ 18

 

7.5  Unusual functions/emergency situations .......................................................... 19

 

7.6  Error messages/trouble shooting ....................................................................... 20

8. Dismantling ................................................................................................................... 21
9. Storage and care instructions ...................................................................................... 22
 

9.1  Corrosion protection, care, maintenance .......................................................... 22

 

9.2  Caring for the battery  ......................................................................................... 22

 

9.3  Changing the propeller  ...................................................................................... 23

10. Warranty terms ........................................................................................................... 24
 

10.1  Extent of warranty ............................................................................................. 24

 

10.2  Warranty process  .............................................................................................. 25

11. Accessories ................................................................................................................. 26
12. Decommissioning the product / disposal ................................................................. 27
13. Torqeedo Service Centers .......................................................................................... 56

Summary of Contents for Travel 1003 S/L

Page 1: ...English Deutsch Travel 503 S L Travel 1003 S L Operating manual English Bedienungsanleitung Deutsch English Deutsch ...

Page 2: ......

Page 3: ...ng 14 7 4 Operating the batteries 15 7 4 1 General information 15 7 4 2 Charging the batteries from the mains 16 7 4 3 Charging the batteries from the on board batteries 17 7 4 4 Charging the batteries using solar energy 18 7 5 Unusual functions emergency situations 19 7 6 Error messages trouble shooting 20 8 Dismantling 21 9 Storage and care instructions 22 9 1 Corrosion protection care maintenan...

Page 4: ...For instance you should be able to stop the motor quickly if necessary Only allow adults who have been instructed on how to operate the motor to run it Follow the boat manufacturer s instructions on the permissible motorization of your boat Do not exceed the capacity limits Stop the motor immediately if someone goes overboard Never operate the motor if someone is in the water close to the boat Do ...

Page 5: ... brackish water wash all components in fresh water Use contact spray to care for all electronic contacts every two months Except when charging the charging socket must always be covered To do so please use the flap fixed to the socket You extend the lifespan of your battery if you do not expose it to hot environments for longer than necessary Comply with the following rules if you are storing your...

Page 6: ...l outboard motor is state of the art in terms of motor battery and propeller technology It has been designed and manufactured with the utmost care and with a special focus on comfort user friendliness and safety then comprehensively tested before delivery Please take the time to read this operating manual carefully so that you can use the motor properly and enjoy it for a long time We hope you hav...

Page 7: ...ight 12 7 kg 28 0 lbs 13 3 kg 29 3 lbs 13 4 kg 29 5 lbs 14 0 kg 30 9 lbs Shaft length 59 cm 23 in 71 cm 28 in 59 cm 23 in 71 cm 28 in Dimensions L x W x H 83 0 x 23 2 x 103 5 cm 32 7 x 9 1 x 40 7 in 83 0 x 23 2 x 115 5 cm 32 7 x 9 1 x 45 5 in 83 0 x 23 2 x 103 5 cm 32 7 x 9 1 x 40 7 in 83 0 x 23 2 x 115 5 cm 32 7 x 9 1 x 45 5 in Standard propeller v speed in km h p input power in Watt v8 p350 v8 p...

Page 8: ...minology methodology ISO 12100 1 2003 DIN EN ISO 12100 1 2004 Safety of Machinery Basic concepts general principles Part 2 Technical principles ISO 121 00 2 2003 DIN EN ISO 12100 2 2004 Safety of machinery Basic concepts general principles for design Part 2 Technical principles ISO 12100 2 2003 DIN EN 55012 1 2010 04 VDE 0879 1 Vehicles boats and internal combustion engines Radio disturbance chara...

Page 9: ...attery Tiller removable Transom bracket Pylon Trimming bolt Shaft Small fixing pin to fix the steering Propeller Fin Tilt lever Multifunctional display Charging socket GPS receiver Charge control light Magnetic on off key Tiller handle Tiller cable connection Motor cable connection ...

Page 10: ...10 6 Starting up 3 2 4 1 180 90 2 1 1 2 Mount outboard first and tiller and battery afterwards lower handling weight Beware not to squash hands or fingers Mount gently No force required ...

Page 11: ...onths of storage charge it up to 100 to calibrate the battery me ter charging the battery up to 99 is not sufficient for the calibrati on Ensure that the cables are not squashed Ensure that the cable connectors are seated properly into the cable receptacles and do not cross thread the locking collars 1 2 1 2 1 2 2 ...

Page 12: ...ne hour the motor switches off automatically Press the button again to switch it back on The magnetic key may delete magnetic information media especially credit and debit cards etc Keep the magnetic key away from credit cards and other magnetic information media The magnetic key may affect the operation of pacemakers Keep the magnetic key away from pacemakers at least 50 cm 20 inches The magnetic...

Page 13: ...and confirm your choice by pressing the setup button again By confirming you are leaving the setup menu The cal label on the middle button stands for calibration If the display shows a relevant error message you can recalibrate the tiller with the aid of this button For details please refer to the Error messages trouble shooting chapter Battery charge status in percent Remaining range at current s...

Page 14: ...ms about the component causing the error and the error itself You will find details about the error codes in the error message trouble shooting chapter If the charge level falls below 30 3 beeps are emitted The beep is repeated if the char ging status falls below 20 and 10 The beep is also emitted if the motor is turned on while the battery charge status is below 30 The tilt lever in the Tilt Auto...

Page 15: ...r or even the motor This applies in particular if the ground is stone or rock 7 4 1 General information on batteries 7 4 Operating the batteries Name of model Battery Travel 503 Battery Travel 1003 Capacity 320 Wh 520 Wh Operating storage temperature 20 C to 60 C 4 F to 140 F Ideal storage for storing 3 months Storage temperature 5 15 C 40 60 F Charging level 50 for storage for 6 months Charging l...

Page 16: ...ke the motor out of the sun if possible The battery electronics also allow the battery to be charged when in use charging and discharging at the same time In this case the input power displayed in the tiller repre sents only the power taken from the battery If the charging power is higher then the power consumed by the motor the display indicates apower consumption of zero watts Except when chargi...

Page 17: ...vered by the warranty Do not open the battery casing protect the battery pack from mechani cal damage If the battery casing is damaged Do not use or charge the battery any more there is a risk of fire Avoid contact with potentially exposed electrolyte or powder from inside the battery If you get in contact with electrolyte or powder on the skin or in the eyes flush thoroughly with fresh water Then...

Page 18: ... this is not covered by the warranty This also applies to using the wrong polarity Only charge the battery on non flammable ground under adult supervision If you are not using the Torqeedo Solar Charger ensure proper cable diameters to avoid danger of cable overheating and fire To charge from on board on board battery banks with volta ges 12 V an inverter that converts the voltage to 100 240 V mus...

Page 19: ...rn tiller to stop position Remove Magnetic on off key Remove motor cable from battery main switch In the unlikely event that your Torqeedo battery should catch fire try to move it into a position where it cannot cause damage Water cannot extinguish a lithium fire if possible cover the battery with sand ...

Page 20: ...ror Check the motor cable s plug in connection Check the motor cable for damage E32 Tiller communication error Check the tiller s plug in connections Check the cable E33 General communication error Check the plug in connections and cables Switch the motor off and on again E41 E42 Incorrect charging voltage Use a Torqeedo power supply If the error occurs in spite of using a Torqeedo power supply wa...

Page 21: ...21 English 8 Dismantling 1 3 4 2 1 2 2 1 2 1 1 2 ...

Page 22: ...he flap provided After 5 years of operation the shaft sealing ring must be exchanged Please contact an authorized service center for this 9 2 Caring for the battery You extend the lifespan of your battery if you do not expose it to hot environments for longer than necessary A cool ambient temperature is especially important if you store the battery for longer periods of time Comply with the follow...

Page 23: ...lowly and check at the shaft sealing ring whether the shaft rotates evenly Take care that no loose clothing scarves or other clothing as well as hair can catch in the motor shaft and be pulled in In case of damage or if the shaft or sealing rings rotate out of true contact Torqeedo Service 6 Disconnect the motor cable from the battery Place a new spring washer with the con vex side facing inwards ...

Page 24: ...hs after discovery of a fault Torqeedo decides whether faulty parts are repaired or replaced Distributors and dealers who repair Torqeedo motors have no authority to make legally binding statements on behalf of Torqeedo Normal wear and tear and routine servicing are excluded from the warranty Torqeedo is entitled to refuse a warranty claim if the warranty was not correctly submitted in particular ...

Page 25: ... note the RMA Number well visible on the outside of the transport packaging Please provide a completed warranty certificate with your shipment The warranty certificate form is supplied with this operating manual it is also available as a down load from our website The completed certificate must provide contact details product details serial number and a brief description of the problem Please prov...

Page 26: ...918 00 Remote throttle for Travel 503 1003 Allows running Travel 503 1003 models with a remote throttle including built in display providing information on battery status GPS based speed and remaining range including 1 5 m 4 9 ft and 5 m 15 ft connection cable between motor and throttle 1919 00 Long tiller arm Longer tiller handle 60 cm 23 6 in forTravel 503 1003 models available May 2011 1920 00 ...

Page 27: ...egulates the disposal of electrical and electronic devices to protect the environment You can in line with local regulations hand in the motor at a collecting point From there it will be professionally disposed Respect Inspection date Do not use after expiration date without having an inspection carried out by an authorised Torqeedo Service Center ...

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Page 30: ... 4a 82205 Gilching Germany service torqeedo com T 49 F 49 North America Torqeedo Inc 171 Erick Street Unit A 1 Crystal Lake IL 60014 USA service_usa torqeedo com T 1 815 444 88 06 F 1 847 444 88 07 All other countries Contact details of international Service Centers are available under www torqeedo com in the Service section ...

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