Toro Z-Master Operator'S Manual Download Page 21

Maintenance

19

Replacing the Blower Belt

Squealing when the belt is rotating, blower slipping
causing frequent clogging of chute and blower, frayed
belt edges, burn marks and cracks are all signs of a
worn blower belt. Replace the blower belt if any of
these conditions are evident.

1.

Stop the engine, remove the key and disconnect
the spark plug wire(s) from the spark plug(s).

2.

Push up on the spring loaded idler pulley behind
PTO (power take off) gearbox to relax pressure
on blower belt (Fig. 29). Lock into frame slot,
refer to (Fig. 26).

3.

Remove worn blower belt.

Note:

On 25hp traction units: loosen, but do
not remove, blower mounting bolts for
clearance between engine oil cooler
and blower shaft bolt so belt clears.

4.

Install new blower belt around PTO gearbox and
blower pulleys.  Then push up on the idler and
place belt above idler pulley (Fig. 29).

5.

Check that belt aligns with PTO, blower and
idler pulleys (Fig. 29).

1

2

3

4

m-3550

Figure 29

1.

Blower belt

2.

PTO Gearbox pulley

3.

Blower pulley

4.

Idler pulley

Cleaning the Hopper Full
Sensor

The hopper full sensor, inside the top right side of the
hopper, detects a beam of light from the transmitter to
the receiver. If the light beam is blocked the sensor
buzzer sounds. If the lenses are covered with
clippings or debris it may give false hopper full
signals and needs to be cleaned.

1.

To clean the hopper full sensor dump the hopper
to remove grass clippings.

2.

With the door open, wipe off the lenses of both
the transmitter and receiver with a soft cloth or
paper towel (Fig. 30).

3.

To test the hopper full sensor for proper
operation turn the ignition key and PTO switch
to “ON”, but do not start the engine. Place a
piece of heavy cardboard in front of the
transmitter to block the light beam (Fig. 30). The
alarm buzzer should sound.

Note:

Do not use your hand to test for proper
sensor operation as the light beam may
pass through or around your hand and
not properly activate the sensor.

1

2

m-3549

Figure 30

1.

Transmitter

2.

Receiver

Summary of Contents for Z-Master

Page 1: ...y It contains information about your safety and the safety of others Also become familiar with the controls and their proper use before you operate the product FORM NO 3321 445 Z Master Collection Sys...

Page 2: ...erial No The warning system in this manual identifies potential hazards and has special safety messages that help you and others avoid personal injury even death DANGER WARNING and CAUTION are signal...

Page 3: ...Wire Harness 11 Operation 13 Operating the Power Take Off PTO 13 Dumping the Hopper 14 Tilting the Mower 14 Page Recycler Operation 16 Bagging Tips 17 Maintenance 18 Service Interval Chart 18 Cleaning...

Page 4: ...Safety 2 Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost...

Page 5: ...Locking pin 3 8 x 6 152 mm Spring Spring bracket Chute bumper Bolt 1 4 20 x 3 4 19 mm Flange locknut 1 4 20 1 1 1 1 10 10 1 2 2 1 1 1 1 2 2 Install baffles latch and bumper to mower Blower assembly Ca...

Page 6: ...nge locknut 3 8 16 Bolt 1 2 13 x 2 3 4 70 mm Bolt 1 2 13 x 1 1 4 32 mm Locknut 1 2 13 Gas spring Safety clip Ball stud Locknut 5 16 18 Draw latch Washer 1 2 13 mm Bolt 1 2 13 x 1 26 mm Hopper assembly...

Page 7: ...through from the bottom and inside of mower and 4 5 16 locknut Fig 2 3 Mount latch on chute and hold against rear of mower If holes are not drilled mark center punch and drill two 17 64 7 mm holes in...

Page 8: ...Apply thread lock to 2 pulley setscrews Fig 4 Note Before installing drive pulley bend R clamp holding fuel line on engine up to provide pulley clearance 2 Slide key and pulley with setscrews toward...

Page 9: ...ottom of the machine and place against traction unit frame Fig 7 8 Place blower drive belt around PTO and blower pulleys before bolting blower assembly to traction unit frame Fig 8 9 Install 3 8 16 x...

Page 10: ...shaft to align with blower pulley 17 Torque setscrews to 15 18 ft lbs 20 24 N m 18 Pull down on idler assembly place belt above idler pulley and release tension Use a straight edge to check for belt...

Page 11: ...e bracket on the top of the chute as shown in Figure 10 1 m 3966 5 4 2 3 6 Figure 10 1 Chute 2 Blower inlet 3 Guide strap 4 Latch 5 Locking pin 3 8 x 6 152 mm 6 Spring and bracket Install Chute Bumper...

Page 12: ...umper 2 Bolt 1 2 13 x 1 1 4 32 mm 3 Bolt 1 2 13 x 2 3 4 57 mm 4 Locknut 1 2 13 5 Ball stud 6 Locknut 5 16 18 7 Gas spring 8 Safety clip 4 Secure hopper latch to the frame with 1 2 13 x 1 25 mm bolts a...

Page 13: ...e new wire harness along left horizontal frame member and secure to existing wire harness with wire ties to keep harness away from engine 12 Loosen left console clamp and two lower front mounting bolt...

Page 14: ...19 Install wire tie around bumper to hold sensor wire harness Fig 19 1 m 3570 4 2 3 Figure 19 1 Sensor wire harness 2 Round terminals 3 Latch 4 Wire tie 20 Remove jumper wire from main wire harness te...

Page 15: ...he traction control levers and place in neutral Fig 21 2 Release the parking brake Fig 21 m 3180 3 2 1 Figure 21 1 Traction control lever 2 Parking brake 3 PTO Switch 3 To engage lift cover and move t...

Page 16: ...opper at the lower front and dump the clippings Fig 23 2 m 3571 1 3 Figure 23 1 Door latch 2 Hopper latch 3 Lift here 5 Lower the hopper and secure the door latches on the rear sides and the hopper la...

Page 17: ...nto locked position m 3375 1 Figure 25 1 Mower up To Lower Mower 1 Pull out latch pins and rotate into notch holding in the open position Fig 24 Standing in front of the mower pull forward on the fron...

Page 18: ...ole in idler arm Fig 26 3 Push up on the spring loaded idler arm behind PTO power take off gearbox to relax pressure on blower belt Fig 26 4 Align inner hole in idler arm with slot in frame and insert...

Page 19: ...r This allows the hopper to fill completely Grass will fall through the chute when the hopper is full When the hopper full buzzer sounds immediately disengage the power take off PTO and empty the hopp...

Page 20: ...To provide maximum air flow the hopper screens must be kept clean 1 To clean the hopper screens dump the hopper to remove grass clippings 2 With the door open remove the knobs at the upper front of th...

Page 21: ...d idler pulleys Fig 29 1 2 3 4 m 3550 Figure 29 1 Blower belt 2 PTO Gearbox pulley 3 Blower pulley 4 Idler pulley Cleaning the Hopper Full Sensor The hopper full sensor inside the top right side of th...

Page 22: ...of grass and dirt from the chute blower and hopper then wash with a garden hose 3 Check the condition of the blower belt 4 Check and tighten all bolts nuts and screws Repair or replace any part that...

Page 23: ...nd function 4 Blower drive belt is broken 4 Install new blower drive belt Abnormal vibration 1 Blower is plugged with clippings 1 Stop and clean out blower and chute 2 Loose gearbox pulley idler pulle...

Page 24: ......

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