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15

Installing the ROPS

International Machines Using
Gasoline Only

Parts needed for this procedure:

1

Rollover Protection System (ROPS) Kit

Procedure

Install the Rollover Protection System (ROPS) Kit.
Follow the

Installation Instructions

.

16

Installing the ROPS

Diesel Machines Only

Parts needed for this procedure:

1

Roll bar, right section

1

Roll bar, left section

1

Roll bar, center section

8

Bolt (3/8 x 1 inch)

8

Curved washer

8

Flange nut (3/8 inch)

2

Bolt (1/2 x 3-1/4 inches)

2

Flange nut (1/2 inch)

Procedure

1.

Loosely install the right and left roll bar section
to the frame using the 8 bolts (3/8 x 1 inch), 8
curved washers, and 8 flange nuts (3/8 inch).

Note:

Install the curved washer cone toward

the bolt head.

g001077

Figure 23

2.

Install the lanyard clips onto the long bolts (1/2 x
3-1/4 inches).

Note:

Ensure that the bent tab points toward

the head of the bolt.

g001072

Figure 24

3.

Lightly oil the ends of the center roll bar section.

4.

Loosely install the center roll bar section using
2 bolts (1/2 x 3-1/4 inches) and 2 flange nuts
(1/2 inch).

Note:

Install the bolts from the outside of the

roll bar.

Note:

Install the lanyard tab oriented as shown

in

Figure 25

and pointing forward.

11

 

Summary of Contents for Z Master 3000 SERIES

Page 1: ...Charge the battery Seat 1 Seat plate fixed seats only 1 Flange nuts 3 8 inch fixed seats only 8 Spacers 3 8 inch fixed seats only 4 Flange nuts 3 8 inch tilting seats only 4 Long spacers tilting delu...

Page 2: ...rease 18 No parts required Remove the shipping straps for machines with MyRide suspension system only 19 No parts required Check the machine before delivery to the customer all machines Operator s Man...

Page 3: ...om both sides of the machine and remove the right angle retaining plate Discard the screws and retaining plate g001088 Figure 5 Diesel Machine Shown 4 Mount the wheels with the valve stem to the outsi...

Page 4: ...ug nut torque refer to Checking the Wheel Lug Nuts in the Operator s Manual 6 Checking the Grass Deflector No Parts Required Procedure If there are plastic ties holding the grass deflector up remove t...

Page 5: ...Procedure Important This procedure applies only to machines that do not come with a battery installed 1 Purchase a 12V battery Models with a 29 hp engine and below require a battery with a minimum of...

Page 6: ...s only 4 Flange nuts 3 8 inch tilting seats only 2 Long spacers tilting deluxe seats only 4 Short spacers tilting deluxe seats only Installing the Seat on Models with a Fixed Seat 1 Remove the hydraul...

Page 7: ...a Tilting Seat 1 Tilt the seat frame up 2 For deluxe seats only install the spacers as shown in Figure 14 g030558 Figure 14 For machines with a deluxe seat only 1 Deluxe seat 3 Seat frame 2 Long spac...

Page 8: ...t set torque between 67 to 83 N m 49 to 61 ft lb 12 Installing the Motion Control Levers International Machines Using Gasoline Only Parts needed for this procedure 1 Right control lever 1 Left control...

Page 9: ...s procedure 1 Carriage bolt 3 8 x 1 1 2 inches 1 Flange locknut 3 8 inch Procedure 1 If needed loosen the existing bolt and nut for the lift assist pedal 2 Rotate the lift assist pedal to the correct...

Page 10: ...chines come with a heavy duty air cleaner This procedure applies only to the models that have a heavy duty air cleaner 1 Remove the plastic plug or tape covering the air cleaner g001658 Figure 20 2 In...

Page 11: ...inch Procedure 1 Loosely install the right and left roll bar section to the frame using the 8 bolts 3 8 x 1 inch 8 curved washers and 8 flange nuts 3 8 inch Note Install the curved washer cone toward...

Page 12: ...fastened to the lanyards g030555 Figure 26 6 Torque all of the lower fasteners attached to the machine frame to 40 7 N m 30 ft lb 7 Tighten the center roll bar bolts 1 2 x 3 1 4 inches so that it rota...

Page 13: ...refer to Lubrication in the Operator s Manual 18 Removing the Shipping Straps For Machines with MyRide Suspension System Only No Parts Required Procedure WARNING The springs are compressed by the ship...

Page 14: ...that all spindles are greased Check the engine oil level Check the hydraulic fluid level Check that the ROPS is secure On liquid cooled machines check the level of the coolant in the radiator and ove...

Page 15: ...inished Model No Serial No Dealer Initial Customer Initial Check Procedure Show the customer where the following features are located and how they function Fuel tank Oil fill cap Oil dipstick Spark pl...

Page 16: ...ling the registration card or register online at www Toro com Make sure that the customer receives the Operator s Manual Engine Owner s Manual Set Up Instructions and operator training material Make s...

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