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WARNING

If you allow a blade to wear, a slot will
form between the sail and flat part of the
blade. Eventually a piece of the blade
may break off and be thrown from under
the housing, possibly resulting in serious
injury to you or bystanders.

Inspect the blade periodically for wear
or damage.

Never try to straighten a blade that
is bent or weld a broken or cracked
blade.

Replace a worn or damaged blade.

3.

Check for bent blades; refer to

Checking for

Bent Blades (page 26)

.

Checking for Bent Blades

1.

Rotate the blades to the position shown in

Figure 39

.

g016532

Figure 39

1.

Front of cutting deck

3.

Measure from the cutting
edge to a smooth, level
surface

2.

Measure at locations A
and B

2.

Measure from a level surface to the cutting
edges at locations

A

and

B

(

Figure 39

), and

record both dimensions.

3.

Rotate the blades so that their opposite ends
are at locations

A

and

B

(

Figure 39

).

4.

Repeat the measurements in step

2

and record

them.

Note:

If the difference between the dimensions

A

and

B

obtained in steps

2

and

4

exceeds 3

mm (1/8 inch), the blade is bent and you will
need to replace it. Refer to

Removing the Blades

(page 27)

and

Installing the Blades (page 27)

.

WARNING

A blade that is bent or damaged could break
apart and could seriously injure or kill you or
bystanders.

Always replace a bent or damaged blade
with a new blade.

Never file or create sharp notches in the
edges or surfaces of a blade.

26

 

Summary of Contents for TimeMaster Series

Page 1: ...identifies potential hazards and has safety messages identified by the safety alert symbol Figure 2 which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions g000502 Figure 2 Safety alert symbol This manual uses 2 words to highlight information Important calls attention to special mechanical information and Note emphasizes general information wo...

Page 2: ...he Fuel Tank 9 Checking the Engine Oil Level 10 Adjusting the Handle Height 10 Adjusting the Cutting Height 11 During Operation 12 During Operation Safety 12 Starting the Engine 13 Using the Self Propel Drive 14 Shutting Off the Engine 15 Engaging the Blades 15 Disengaging the Blades 15 Checking the Blade Stop System Operation 16 Recycling the Clippings 16 Bagging the Clippings 17 Side Discharging...

Page 3: ...p the machine shut off the engine remove the ignition key if equipped and wait for all moving parts to stop before servicing fueling or unclogging the machine Improperly using or maintaining this machine can result in injury To reduce the potential for injury comply with these safety instructions and always pay attention to the safety alert symbol which means Caution Warning or Danger personal saf...

Page 4: ...aintenance 4 Thrown object hazard keep bystanders away shut off the engine before leaving the operating position pick up any debris before mowing 5 Cutting dismemberment hazard of foot mower blade do not operate up and down slopes operate side to side on slopes look behind you when moving in reverse decal133 8062 133 8062 Electric start model only decal140 4357 140 4357 1 Warning read the Operator...

Page 5: ...ey into the electric start ignition if equipped until you are ready to start the engine 1 Assembling and Unfolding the Handle No Parts Required Procedure WARNING Assembling and unfolding the handle improperly can damage the cables causing an unsafe operating condition Do not damage the cables when unfolding the handle If a cable is damaged contact an Authorized Service Dealer g224528 Figure 3 5 ...

Page 6: ...2 Installing the Blade Control Bar No Parts Required Procedure g225133 Figure 4 6 ...

Page 7: ...he engine is too low or too high and you run the engine you may damage the engine g222533 Figure 5 4 Assembling the Grass Bag No Parts Required Procedure g230447 Figure 6 5 Charging the Battery No Parts Required Procedure Electric Start Model Only Refer to Charging the Battery page 22 7 ...

Page 8: ...port 8 Upper handle 17 Front cutting height lever 9 Ignition switch electric start model only or engine shutoff switch standard model only g289303 Figure 8 Upper handle 1 Adjustment for the self propel drive 4 Blade control bar 2 Traction assist handle 5 Ignition key electric start model only 3 Blade control bar lock 6 Ignition switch electric start model only or engine shutoff switch standard mod...

Page 9: ...lls Do not handle fuel when smoking or around an open flame or sparks Do not remove the fuel cap or add fuel to the tank while the engine is running or hot If you spill fuel do not attempt to start the engine Avoid creating a source of ignition until the fuel vapors have dissipated Store fuel in an approved container and keep it out of the reach of children Fuel is harmful or fatal if swallowed Lo...

Page 10: ... the engine you may damage the engine g222533 Figure 11 Adjusting the Handle Height You may raise or lower the handle to a position comfortable for you Pull the handle lock lever rearward to disengage the handle lock pins move the handle to 1 of 4 positions and release the handle lock lever to secure the handle in place Figure 12 g273086 Figure 12 10 ...

Page 11: ... Keep away from the hot muffler Note To raise the machine move the front and rear cutting height levers forward to lower the machine move the cutting height levers rearward Set all the wheels to the same height unless special circumstances require otherwise refer to Operating Tips page 18 g224172 Figure 13 11 ...

Page 12: ...ious injury if you slip and contact the blade Avoid mowing in wet conditions Use extreme care when approaching blind corners shrubs trees or other objects that may block your view Do not direct the discharge material toward anyone Avoid discharging material against a wall or obstruction material may ricochet toward you Stop the blade s when crossing gravel surfaces Watch for holes ruts bumps rocks...

Page 13: ...key or the recoil start handle Ignition Key 1 Charge the battery for 24 hours before using the machine for the first time A of Figure 15 Important Do not attempt to start the engine with the blade control bar engaged otherwise you may blow the fuse B of Figure 15 2 Insert the ignition key into the ignition C of Figure 15 3 Turn and hold the ignition key to the Start position when the engine starts...

Page 14: ...Figure 16 Allow the rope to return to the engine slowly g234918 Figure 16 Using the Self Propel Drive To operate the self propel drive simply walk with your hands gripping the upper handle and your elbows at your sides and the machine will automatically keep pace with you Figure 17 Note You can self propel the machine with the blades engaged or disengaged g244853 Figure 17 Note Use the traction as...

Page 15: ...es When you start your engine the blades do not turn You must engage the blades to mow 1 Pull the blade control bar lock back to the blade control bar Figure 20 g016484 Figure 20 1 Blade control bar lock 2 Blade control bar 2 Slowly pull the blade control bar back to the handle Figure 20 3 Hold the blade control bar against the handle Figure 21 g193334 Figure 21 Disengaging the Blades Release the ...

Page 16: ...d begin counting out 3 seconds 8 On the count of 3 push the machine quickly forward over the newspaper 9 Shut off the engine and wait for all moving parts to stop 10 Go to the front of the machine and check the newspaper ball Note If the newspaper ball did not go under the machine repeat steps 4 through 10 11 If the newspaper is unravelled or shredded the blades did not stop properly which could r...

Page 17: ...re that the rod is seated at the bottom of both notches C of Figure 24 4 Lower the rear door until it rests on the grass bag g244854 Figure 24 Removing the Grass Bag To remove the bag reverse the steps in Installing the Grass Bag page 17 Side Discharging the Clippings Use the side discharge for cutting very tall grass If the bag is on the machine remove it and insert the rear discharge plug refer ...

Page 18: ...gain at a lower setting for the best lawn appearance If the grass is too long the machine may plug and cause the engine to stall Wet grass and leaves tend to clump on the yard and can cause the machine to plug or the engine to stall Avoid mowing in wet conditions Be aware of a potential fire hazard in very dry conditions follow all local fire warnings and keep the machine free of dry grass and lea...

Page 19: ...e Cutting Height page 11 4 Attach a hose to the washout fitting and turn the water on high Figure 26 Note Spread petroleum jelly on the washout fitting O ring to make the coupling slide on easier and protect the O ring g003934 Figure 26 1 Washout fitting 3 O ring 2 Hose 4 Coupling 5 Start the engine engage the blade control lever and let the machine run for 1 to 3 minutes with the blades turning 6...

Page 20: ...ectric start model only before performing any maintenance procedure Wear gloves and eye protection when servicing the machine The blade is sharp contacting the blade can result in serious personal injury Wear gloves when servicing the blade Do not repair or alter the blade s Never tamper with safety devices Check their proper operation regularly Tipping the machine may cause the fuel to leak Fuel ...

Page 21: ...30 psi Note Do not brush or blow dirt from the outside of the filter either forces dirt into the fibers 3 Clean the air filter body and cover using a damp rag Keep dirt away from the air opening 4 Install the filter onto the base 5 Install the cover and screw the fastener down securely Changing the Engine Oil Service Interval After the first 5 hours Every 50 hours Yearly Note Run the engine a few ...

Page 22: ...nly Service Interval Every 25 hours Yearly or before storage Charge the battery for 24 hours initially then monthly every 25 starts or as needed Always use the charger in a sheltered area and charge the battery at room temperature about 22 C or 70 F whenever possible Note The machine is not equipped with an alternator charging system 1 Connect the charger to the wire harness located below the igni...

Page 23: ...ly in place 6 Fold the handle all the way forward 7 Remove the rear door and handle lock lever assembly Figure 33 g017523 Figure 33 1 Rear door and handle lock lever assembly 8 Remove the cover from the battery 9 Disconnect the leads from the battery 10 Remove the battery and recycle it Note Recycle the battery according to your state and local regulations Installing the New Battery 1 Clean the ba...

Page 24: ...decrease the traction 3 Turn the adjustment nut clockwise to tighten the cable adjustment Note Tighten the nut firmly with a socket or wrench Servicing the Blade Drive System Service Interval Every 50 hours 1 Remove the blade drive system cover Figure 35 g016491 Figure 35 1 Bolts 2 Cover 2 Brush or blow out debris from the inside of the shield and around all the parts 3 Hold a 0 25 mm 0 010 inch f...

Page 25: ...cally for wear or damage Replace a worn or damaged blade Note Maintain sharp blades throughout the cutting season because sharp blades cut cleanly without tearing or shredding the grass blades Preparing to Service the Cutting Blades 1 Lock the handle in the vertical position Figure 37 refer to Adjusting the Handle Height page 10 g025927 Figure 37 1 Handle locked in the vertical position 2 Tip the ...

Page 26: ...asure from the cutting edge to a smooth level surface 2 Measure at locations A and B 2 Measure from a level surface to the cutting edges at locations A and B Figure 39 and record both dimensions 3 Rotate the blades so that their opposite ends are at locations A and B Figure 39 4 Repeat the measurements in step 2 and record them Note If the difference between the dimensions A and B obtained in step...

Page 27: ...ing hardware as shown in Figure 41 Note Tighten the bolt with your fingers Important Position the curved ends of the blades to point toward the machine housing Be sure to nest the raised areas on each blade driver with the recesses in the head of its corresponding spindle and the pins on the other side of each blade driver with the holes in its corresponding blade 2 Steady each blade with a board ...

Page 28: ...s of the engine the shrouding and the top of the machine 4 Check the condition of the blades refer to Inspecting the Blades page 25 5 Service the air filter refer to Servicing the Air Filter page 21 6 Tighten all nuts bolts and screws 7 Touch up all rusted or chipped paint surfaces with paint available from an Authorized Service Dealer 8 Electric start model only Charge the battery for 24 hours th...

Page 29: ...lug but do not connect the wire to the spark plug Secure the wire so that it does not come into contact with the spark plug Removing the Machine from Storage 1 Unfold the handle refer to 1 Assembling and Unfolding the Handle page 5 2 Check and tighten all fasteners 3 Remove the spark plug and spin the engine rapidly using the starter to blow excess oil from the cylinder 4 Inspect the spark plug an...

Page 30: ...Notes ...

Page 31: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs How do the California warnings compare to federal limits Prop 65 standards are often more stringent than federal and international standards There are various substances that require a Prop 65 warnin...

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