Toro TimeCutter SW 4200 Operator'S Manual Download Page 1

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Form No. 3393-656 Rev A

TimeCutter

SW 4200 or SW 5000

Riding Mower

Model No. 74675—Serial No. 315000001 and Up

Model No. 74680—Serial No. 315000001 and Up

g027698

*3393-656* A

Summary of Contents for TimeCutter SW 4200

Page 1: ...3393 656 Rev A TimeCutter SW 4200 or SW 5000 Riding Mower Model No 74675 Serial No 315000001 and Up Model No 74680 Serial No 315000001 and Up g027698 Register at www Toro com Original Instructions EN 3393 656 A ...

Page 2: ...re responsible for operating the product properly and safely You may contact Toro directly at www Toro com for product safety and operation training materials accessory information help finding a dealer or to register your product Whenever you need service genuine Toro parts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial number...

Page 3: ...e s 32 Premaintenance Procedures 33 Raising the Seat 33 Releasing the Mower Deck Curtain 33 Raising the Front of the Machine 33 Lubrication 34 Greasing the Bearings 34 Engine Maintenance 34 Servicing the Air Cleaner 34 Servicing the Engine Oil 35 Servicing the Spark Plug 37 Cleaning the Cooling System 38 Fuel System Maintenance 39 Replacing the In Line Fuel Filter 39 Electrical System Maintenance ...

Page 4: ... clothing including a hard hat safety glasses long pants substantial slip resistant footwear gloves and hearing protection Important Long hair loose clothing or jewelry may get tangled in moving parts Inspect the area where the equipment is to be used and ensure that all objects are removed from the machine before use Use extra care when handling fuels They are flammable and vapors are explosive U...

Page 5: ...om the truck or trailer and fuel it on the ground If this is not possible then add fuel with such equipment as a portable container rather than from a fuel dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change your clothing immediately Do not ov...

Page 6: ...ss can hide obstacles Use caution near drop offs ditches or embankments Note The machine could suddenly turn over if a wheel goes over the edge of a cliff or ditch or if an edge caves in Use extra care with grass catchers or other attachments Note These can change the stability of the machine Keep all movement on slopes slow and gradual Do not make sudden changes in speed or direction Mow slopes s...

Page 7: ...e Body Vibration Measured vibration level 0 60 m s2 Uncertainty Value K 0 30 m s2 Measured values were determined according to the procedures outlined in EN ISO 5395 2013 Riding and Stand Ons Model 74680 Sound Pressure This unit has a sound pressure level at the operator s ear of 93 dBA which includes an Uncertainty Value K of 1 dBA Sound power level was determined according to the procedures outl...

Page 8: ... degrees Use the slope chart to determine the degree of slope of hills before operating Do not operate this machine on a slope greater than 15 degrees Fold along the appropriate line to match the recommended slope 2 Align this edge with a vertical surface a tree building fence pole etc 3 Example of how to compare slope with folded edge 8 ...

Page 9: ...turer s Mark 1 Indicates the blade is identified as a part from the original machine manufacturer 99 3943 Certain models 1 Engine 105 7015 Certain models 106 8717 1 Read the instructions before servicing or performing maintenance 2 Check tire pressure every 25 operating hours 3 Grease every 25 operating hours 4 Engine 110 6691 1 Thrown object hazard keep bystanders a safe distance from the machine...

Page 10: ...rvicing or performing maintenance 2 Height of cut 114 1606 1 Entanglement hazard belt keep all guards in place 120 5469 Certain models 1 Height of cut 120 5470 Certain models 1 Height of cut 121 2989 1 Bypass lever position for pushing the machine 2 Bypass lever position for operating the machine 10 ...

Page 11: ...y acid can cause blindness or severe burns 4 Wear eye protection 9 Flush eyes immediately with water and get medical help fast 5 Read the Operator s Manual 10 Contains lead do not discard 131 1097 1 Oil drain 131 3620 1 Pedal position forward 3 Pedal position reverse 2 Pedal position neutral 131 3621 1 Crushing dismemberment hazard of bystanders keep bystanders away from the machine do not start t...

Page 12: ...131 3665 1 Blade spinning 3 Read the Operator s Manual 2 Reverse 131 3954 1 On 2 Off 131 3955 1 On 2 Off 131 4036 1 The maximum drawbar pull is 36 kg 80 lb 2 Read the Operator s Manual 12 ...

Page 13: ...e less than 15 degrees back up the ramp in reverse and drive forward off the ramp 2 Cutting hazard of hand mower blade pinching hazard of hand belt keep hands and feet away from moving parts keep all guards and shields in place 4 Thrown object hazard keep bystanders away from the machine remove debris from the area before mowing keep the deflector shield down 6 Tipping hazard on slopes do not make...

Page 14: ...121 0772 1 Fast 4 Choke 2 Continuous variable setting 5 Power take off PTO blade control switch 3 Slow 14 ...

Page 15: ...121 0773 1 Fast 4 Choke 2 Continuous variable setting 5 Power take off PTO blade control switch 3 Slow 15 ...

Page 16: ...p the engine however always remove the key when leaving the machine to prevent someone from accidentally starting the engine Figure 5 Choke Control Use the choke to start a cold engine Pull the choke knob up to engage it Push down on the choke knob to disengage it Figure 5 Throttle Control The throttle control is variable between Fast and Slow Moving throttle lever forward will increase engine spe...

Page 17: ...ating of 87 or higher R M 2 rating method Ethanol Gasoline with up to 10 ethanol gasohol or 15 MTBE methyl tertiary butyl ether by volume is acceptable Ethanol and MTBE are not the same Gasoline with 15 ethanol E15 by volume is not approved for use Never use gasoline that contains more than 10 ethanol by volume such as E15 contains 15 ethanol E20 contains 20 ethanol or E85 contains up to 85 ethano...

Page 18: ... provide the following benefits Keeps gasoline fresh during storage of 90 days or less For longer storage it is recommended that the fuel tank be drained Cleans the engine while it runs Eliminates gum like varnish buildup in the fuel system which causes hard starting Important Do not use fuel additives containing methanol or ethanol Add the correct amount of gas stabilizer conditioner to the gas N...

Page 19: ...pes When mowing slopes gradually work from lower to higher areas on the incline Avoid sudden turns or rapid speed changes Turn up into an incline when changing directions on slopes Turning down the slope reduces traction Attachments change the handling characteristics of the machine Use extra caution when using attachments with the machine g027830 Figure 8 1 Safe zone use the TimeCutter here 3 Wat...

Page 20: ...switch to the Start position Note The PTO should disengage and the engine should crank 7 Ensure the traction control pedal is in the neutral position and start the engine 8 Raise from the seat Note The engine should remain running 9 Return to the seat disengage the parking brake by pushing the SmartPark switch to the Off position Note The engine should remain running 10 Raise from the seat Note Th...

Page 21: ...is in the neutral position The parking brake automatically engages 5 to 6 seconds after the ignition switch is turned to the Off position if not already engaged Disengage the parking brake by one of the following actions Tap the traction control pedal forward or reverse Pressing the brake switch to the Off position Figure 5 Operating the Blades The blade control switch represented by a power take ...

Page 22: ...ng if you are unfamiliar with this type of machine WARNING The machine can spin very rapidly The operator may lose control of the machine and cause personal injury or damage to the machine Use caution when making turns Slow the machine down before making sharp turns The throttle control regulates the engine speed as measured in rpm revolutions per minute Placing the throttle control in the Fast po...

Page 23: ...mow in reverse unless absolutely necessary Always look backward and down before backing up Use the KeyChoice switch only if you are certain no children or other bystanders will appear in the mowing area Always remove both the ignition and KeyChoice keys and put them in a safe place out of the reach of children or unauthorized users when leaving the unit unattended If you are certain that you can s...

Page 24: ...rking brake is engaged 2 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Adjust the anti scalp rollers to one of the following positions Upper hole use this position with the mower deck in the 63 mm 2 1 2 inches and below the height of cut positions Figure 17 Lower hole use this position with the mower deck in the 76 mm 3 inches and abov...

Page 25: ...p before leaving the operating position 3 Locate the bypass levers on the frame on both sides of the engine 4 Move the bypass levers forward through the key hole and down to lock them in place Figure 19 Note Ensure this is done for each lever 5 Turn the ignition key on and disengage the parking brake Note Do not start the machine Note The machine is now able to be pushed by hand g017303 1 2 3 Figu...

Page 26: ...vot rod Figure 21 Note Use the existing thin nut 3 8 inch to secure the baffle to the mower Note The cutoff baffle was shipped with the machine as a loose part G005667 1 2 3 Figure 21 1 Pivot rod 3 Existing thin nut 3 8 inch 2 Cutoff baffle originally shipped with the machine 8 Torque the fastener to 7 to 9 N m 14 to 18 ft lb 9 Lower the grass deflector over the discharge opening Important Ensure ...

Page 27: ...e 1 Park the machine on a level surface and disengage the blade control switch 2 Ensure the parking brake is engaged stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Remove the right mower blade refer to Removing the Blades page 44 4 Remove the 2 knobs and curved washers that secure the right baffle to the mower Figure 23 Figure 23 1 Knob...

Page 28: ...t lb 11 Lower the grass deflector over the discharge opening Important Ensure that the mower has a hinged grass deflector that disperses clippings to the side and down toward the turf while in side discharge mode Installing the Right Baffle for Mulching 1 Park the machine on a level surface and disengage the blade control switch 2 Ensure the parking brake is engaged stop the engine remove the key ...

Page 29: ...els and the rear bumper Figure 26 Note Avoid the steering components when tying down the machine at the front caster wheels Figure 26 Loading the Machine Use extreme caution when loading or unloading machines onto a trailer or a truck Use a full width ramp that is wider than the machine for this procedure Back up ramps and drive forward down ramps Figure 27 Figure 27 1 Back up ramps 2 Drive forwar...

Page 30: ... as long as the height of the trailer or truck bed to the ground This will ensure that ramp angle does not exceed 15 degrees on flat ground Back up ramps and drive forward down ramps Avoid sudden acceleration or deceleration while driving the machine on a ramp as this could cause a loss of control or a tip over situation g027996 5 1 2 6 Figure 28 1 Full width ramp in stowed position 4 Ramp is at l...

Page 31: ...d summer mow less frequently If you cannot mow for an extended period first mow at a high cutting height then mow again 2 days later at a lower height setting Avoiding Cutting Too Low If the cutting width of the mower is wider than the mower you previously used raise the cutting height to ensure that uneven turf is not cut too short Cutting Long Grass If the grass is ever allowed to grow slightly ...

Page 32: ...ten in dusty dirty conditions Service the paper element more often in dusty dirty conditions Change the engine oil more often in dusty dirty conditions Change the oil filter more often in dusty dirty conditions Check the spark plug s Check the in line fuel filter Every 200 hours Replace the paper element more often in dusty dirty conditions Replace the spark plug s Replace the in line fuel filter ...

Page 33: ...ery cables Releasing the Mower Deck Curtain Loosen the 2 bottom bolts of the curtain to gain access to the top of the mower deck Figure 29 Figure 29 1 Bottom bolt 2 Mower deck curtain Raising the Front of the Machine If the front of the machine needs to be raised use the very front edge as show in Figure 30 Important To prevent damage to the steering mechanism ensure the very front edge of the mac...

Page 34: ...g hours 2 Check the tire pressure every 25 operating hours 4 Engine 4 Connect a grease gun to each fitting Figure 31 and Figure 32 5 Pump grease into the fittings until grease begins to ooze out of the bearings Engine Maintenance Servicing the Air Cleaner Note Service the air cleaner more frequently every few hours if operating conditions are extremely dusty or sandy Removing the Elements 1 Park t...

Page 35: ...damaged or cannot be cleaned thoroughly Servicing the Engine Oil Oil Type Detergent oil API service SF SG SH SJ or SL Crankcase Capacity 2 0 L 67 6 oz Viscosity See the table below Figure 35 Checking the Engine Oil Level Service Interval Before each use or daily Note Check the oil when the engine is cold WARNING Contact with hot surfaces may cause personal injury Keep hands feet face clothing and ...

Page 36: ...ngine oil more often in dusty dirty conditions Note Dispose of the used oil at a recycling center 1 Park the machine so that the drain side is slightly lower than the opposite side to assure the oil drains completely 2 Disengage the PTO and ensure the parking brake is engaged 3 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position g027799 A B C ...

Page 37: ... Note Change the engine oil filter at the same time as changing the engine oil 1 Drain the oil from the engine refer to Changing the Engine Oil page 36 2 Change the engine oil filter Figure 39 B A C D E F 3 4 g027477 Figure 39 Note Ensure that the oil filter gasket touches the engine and then an extra 3 4 turn is completed 3 Fill the crankcase with the proper type of new oil refer to Servicing the...

Page 38: ... Always replace the spark plug s when it has a black coating worn electrodes an oily film or cracks If you see light brown or gray on the insulator the engine is operating properly A black coating on the insulator usually means the air cleaner is dirty Set the gap to 0 76 mm 0 030 inch B A g027479 Figure 41 Installing the Spark Plug Tighten the spark plug s to 25 30 N m 18 5 22 1 ft lb B A 25 30 N...

Page 39: ...ame or where a spark may ignite the gasoline fumes Replacing the In Line Fuel Filter Service Interval Every 100 hours Yearly whichever comes first Check the in line fuel filter Every 200 hours Every 2 years whichever comes first Replace the in line fuel filter Never install a dirty filter if it is removed from the fuel line 1 Park the machine on a level surface and disengage the blade control swit...

Page 40: ...battery post Figure 44 Retain all fasteners WARNING Incorrect battery cable routing could damage the machine and cables causing sparks Sparks can cause the battery gasses to explode resulting in personal injury Always disconnect the negative black battery cable before disconnecting the positive red cable Always connect the positive red battery cable before connecting the negative black cable 5 Sli...

Page 41: ...4 6 Lower the seat Servicing the Fuses The electrical system is protected by fuses It requires no maintenance however if a fuse blows check the component circuit for a malfunction or short Fuse type Main F1 30 amp blade type Charge Circuit F2 25 amp blade type 1 Remove the screws securing the control panel to the machine Note Retain all fasteners 2 Lift the control pane up to access the main wirin...

Page 42: ...ufacturer on the sidewall of the caster wheel tires Inflate the rear drive wheel tires to 90 kPa 13 psi Figure 47 1 Valve stem Releasing the Electric Brake The electric brake can be release by manually rotating the link arms forward Once the electric brake is energized the brake will reset To release the brake Figure 48 1 Brake link arm on the electric brake control module 2 Left rear tire 1 Turn ...

Page 43: ...l surface disengage the blade control switch ensure the parking brake is engaged stop the engine and remove the key Inspecting the Blades Service Interval Before each use or daily Check the cutting blades 1 Inspect the cutting edges Figure 49 Note If the edges are not sharp or have nicks remove and sharpen the blades refer to Sharpening the Blades page 45 2 Inspect the blades especially the curved...

Page 44: ...f the difference is greater than 3 mm 1 8 inch replace the blade with a new blade refer to Removing the Blades page 44 and Installing the Blades page 45 Note If a bent blade is replaced with a new one and the dimension obtained continues to exceed 3mm 1 8 inch the blade spindle could be bent Contact an Authorized Toro Dealer for service B If the variance is within constraints move to the next blad...

Page 45: ...4 3 Torque the blade bolt to 47 to 88 N m 35 to 65 ft lb Leveling the Mower Deck Check to ensure that the mower deck is level any time you install the mower or when you see an uneven cut on your lawn The mower deck must be checked for bent blades prior to leveling any bent blades must be removed and replaced refer to the Checking for Bent Blades page 43 before continuing The mower deck must be lev...

Page 46: ...re correct 10 Continue leveling the mower deck by checking the front to rear blade slope refer to Adjusting the Front to Rear Blade Slope page 46 Adjusting the Front to Rear Blade Slope Check the front to rear blade level any time you install the mower If the front of the mower is more than 7 9 mm 5 16 inch lower than the rear of the mower adjust the blade level using the following instructions 1 ...

Page 47: ...ip is 1 6 to 7 9 mm 1 16 to 5 16 inch lower than the rear blade tip Figure 60 and Figure 61 10 When the front to rear blade slope is correct check the side to side level of the mower again refer to Side to Side Leveling page 45 Removing the Mower 1 Park the machine on a level surface and disengage the blade control switch 2 Ensure the parking brake is engaged stop the engine remove the key and wai...

Page 48: ... Replacing the Grass Deflector Service Interval Before each use or daily Inspect the grass deflector for damage WARNING An uncovered discharge opening could allow the lawn mower to throw objects in the operator s or bystander s direction and result in serious injury Also contact with the blade could occur Never operate the machine without the grass deflector the discharge cover or the grass collec...

Page 49: ...belt Replace the mower belt if any of these conditions are evident 1 Park the machine on a level surface and disengage the blade control switch 2 Ensure the parking brake is engaged stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Set the height of cut at the lowest cutting position of 38 mm 1 1 2 inches 4 Loosen the bottom two bolts hold...

Page 50: ...lley 4 Spring 2 Mower belt 5 Engine pulley 3 Outside pulley 6 Spring removal tool 6 Route the new belt around the engine pulley and mower pulleys Figure 67 7 Using a spring removal tool install the idler spring over the deck hook and place tension on the idler pulley and mower belt Figure 66 and Figure 67 8 Tighten the bottom 2 bolts for the mower deck curtain to the mower deck Refer to Releasing ...

Page 51: ... leaving the operating position 3 Attach the hose coupling to the end of the mower washout fitting and turn the water on high Figure 69 Note Spread petroleum jelly on the washout fitting O ring to make the coupling slide on easier and protect the O ring Figure 69 1 Washout fitting 3 O ring 2 Hose 4 Coupling 4 Lower the mower to the lowest height of cut 5 Sit on the seat and start the engine 6 Enga...

Page 52: ...tabilizer ethanol or methanol Note A fuel stabilizer conditioner is most effective when mixed with fresh gasoline and used at all times Run the engine to distribute the conditioned fuel through the fuel system 5 minutes Stop the engine allow it to cool and drain the fuel tank Restart the engine and run it until it stops Choke the engine Start and run the engine until it will not start Dispose of f...

Page 53: ... the gap is incorrect 5 Install a new correctly gapped spark plug s 6 There is dirt in fuel filter 6 Replace the fuel filter 7 Dirt water or stale fuel is in fuel system 7 Contact an Authorized Service Dealer 8 There is incorrect fuel in the fuel tank 8 Drain the tank and replace the fuel with the proper type The engine will not start starts hard or fails to keep running 9 The oil level in the cra...

Page 54: ...nstall a new cutting blade s 3 The mower is not level 3 Level the mower from side to side and front to rear 4 An anti scalp wheel is not set correctly 4 Adjust the anti scalp wheel height 5 The underside of the mower is dirty 5 Clean the underside of the mower 6 The tire pressure is incorrect 6 Adjust the tire pressure Uneven cutting height 7 A blade spindle is bent 7 Contact an Authorized Service...

Page 55: ...Schematics Electrical Diagram Rev A 55 ...

Page 56: ...Notes 56 ...

Page 57: ...Notes 57 ...

Page 58: ...Notes 58 ...

Page 59: ... 3766 3636 Jean Heybroek b v Netherlands 31 30 639 4611 Victus Emak Poland 48 61 823 8369 European Privacy Notice The Information Toro Collects Toro Warranty Company Toro respects your privacy In order to process your warranty claim and contact you in the event of a product recall we ask you to share certain personal information with us either directly or through your local Toro company or dealer ...

Page 60: ...d or shows signs of being tampered with Owner Responsibilities You must maintain your Toro Product by following the maintenance procedures described in the Operator s Manual Such routine maintenance whether performed by a dealer or by you is at your expense Instructions for Obtaining Warranty Service If you think that your Toro Product contains a defect in materials or workmanship follow this proc...

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