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Toro reelmaster 6000-d series, Operator'S Manual

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Toro reelmaster 6000-d series Operator'S Manual Download Page 22

Servicing the Roller

The Roller Rebuild Kit (Part No. 114-5430) and
the Roller Rebuild Tool Kit (Part No. 115-0803)
(

Figure 41

) are available for servicing the roller. The

Roller Rebuild Kit includes all the bearings, bearing

nuts, inner seals, and outer seals to rebuild a roller.
The Roller Rebuild Tool Kit includes all the tools and the
installation instructions required to rebuild a roller with the
roller rebuild kit. Refer to your parts catalog or contact your
Authorized Toro Distributor for assistance.

Figure 41

1.

Roller Rebuild Kit (Part No. 114-5430)

6.

Bearing nut

2.

Roller Rebuild Tool kit (Part No. 115-0803)

7.

Inner seal tool

3.

Inner seal

8.

Washer

4.

Bearing

9.

Bearing/outer-seal tool

5.

Outer seal

22

 

Summary of Contents for reelmaster 6000-d series

Page 1: ...ev A 8 or 11 Blade DPA Cutting Unit Reelmaster 6000 D Series Traction Unit Model No 03698 Serial No 316000001 and Up Model No 03699 Serial No 316000001 and Up Register at www Toro com Original Instructions EN 3402 461 A ...

Page 2: ...1 1 Location of the model and serial numbers Model No Serial No This manual identifies potential hazards and has safety messages identified by the safety alert symbol Figure 2 which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions Figure 2 1 Safety alert symbol This manual uses 2 words to highlight information Important calls attention to spe...

Page 3: ...welry Remove all debris or other objects that might be picked up and thrown by the reel blades of the cutting unit Keep all bystanders away from the working area If the cutting blades strike a solid object or the unit vibrates abnormally stop and shut off the engine Check the cutting unit for damaged parts Repair any damage before starting and operating the cutting unit Lower the cutting units to ...

Page 4: ...ator s Manual 1 Review the material and save it in an appropriate place Note Determine the left and right sides of the machine from the normal operating position 1 Inspecting the Cutting Unit Parts needed for this procedure 1 Cutting unit Procedure Remove the cutting unit from the box and do the following 1 Check each end of the reel for grease Note Grease should be visible in the reel bearings an...

Page 5: ...lows Note Refer to Figure 4 to determine the lift arm number being described Figure 4 1 Cutting unit 1 6 Cutting unit 6 2 Cutting unit 2 7 Cutting unit 7 3 Cutting unit 3 8 Reel motor 4 Cutting unit 4 9 Weight 5 Cutting unit 5 1 On lift arm numbers 1 4 and 5 position the chain brackets and U bolts 38 1 cm 15 inches behind the center line of the pivot knuckle Figure 5 2 On lift arm numbers 1 and 5 ...

Page 6: ...s 6 Tighten all the U bolt nuts to 52 to 65 N m 38 to 48 ft lb 7 Mount a lift chain to each chain bracket with a screw a washer and a nut positioning them as shown in Figure 8 Figure 8 1 Lift chain 2 Chain bracket 4 Using the Kickstand Parts needed for this procedure 1 Kickstand supplied with traction unit Procedure Whenever the cutting unit has to be tipped to expose the bedknife reel prop up the...

Page 7: ...ure 10 1 Rear shield 2 Cap screw 6 Mounting the Counterweights No Parts Required Procedure All cutting units are shipped with the counterweight mounted to the left end of the cutting unit Use the following diagram to determine the position of the counterweights and reel motors Note Some traction units have only 5 cutting units Figure 11 1 Cutting unit 1 6 Cutting unit 6 2 Cutting unit 2 7 Cutting ...

Page 8: ... Lynch pin 2 Pivot knuckle 5 Steering locking pin 3 Lift arm steering plate 2 Insert the horizontal shaft of the pivot knuckle into the mounting tube of the carrier frame Figure 14 3 Secure pivot knuckle to carrier frame with a thrust washer a flat washer and a flange head cap screw Figure 14 4 Insert a thrust washer onto the vertical shaft of the pivot knuckle Figure 14 5 If removed insert the ve...

Page 9: ... 16 12 Rotate the motor counterclockwise until the flanges encircle the cap screws and then tighten the cap screws Important Make sure that the reel motor hoses are not twisted kinked or at risk of being pinched Figure 16 1 Reel motor 2 Cap screw Note If a fixed cutting unit position is required insert the steering locking pin into the pivot knuckle mounting hole Figure 14 13 Hook the spring wire ...

Page 10: ...interaction After completing this procedure always test the cutting unit performance under your field conditions You may need to make further adjustments to obtain optimal cutting performance Important Do not overtighten the bedknife to the reel or you will damage it After backlapping the cutting unit or grinding the reel you may need to mow with the cutting unit for a few minutes and then perform...

Page 11: ...nife gap with light drag 7 Return to the right side and adjust as necessary to get light drag on the shim between the same blade and bedknife 8 Repeat steps 6 and 7 until the shim can be slid through both gaps with slight drag but 1 click in on each side prevents the shim from passing through on both sides The bedknife is now parallel to the reel Note This procedure should not be needed on daily a...

Page 12: ...nding on the type of grass time of year turf and soil conditions The cutting unit setup aggressiveness of cut rollers bedknives attachments installed turf compensation settings etc will also affect the effective height of cut Check the effective height of cut using the Turf Evaluator Model 04399 regularly to determine the desired bench set height of cut Aggressiveness of Cut Aggressiveness of cut ...

Page 13: ...in the spring rod Figure 23 Figure 23 1 Turf compensation spring 3 Spring rod 2 Hairpin cotter 4 Hex nuts 2 Tighten the hex nuts on the front end of the spring rod until the compressed length of the spring is 15 9 cm 6 25 inches refer to Figure 23 Note When operating on rough terrain decrease the spring length by 12 7 mm 0 5 inch Ground following will be slightly shorter Note You must reset the tu...

Page 14: ... 1 250 inches Less Normal More 4 5 6 3 49 cm 1 375 inches Less Normal More 4 5 6 3 81 cm 1 500 inches Less Normal More 5 6 7 4 13 cm 1 625 inches Less Normal More 6 7 8 4 44 cm 1 750 inches Less Normal More 6 7 8 4 76 cm 1 875 inches Less Normal More 7 8 9 5 08 cm 2 000 inches Less Normal More 7 8 9 The High HOC Kit Part No 110 9600 must be installed Front HOC bracket must be positioned in the top...

Page 15: ... the bottom of the screw head and the face of the bar to get the height of cut 4 Hook the screw head on the cutting edge of the bedknife and rest the rear end of the bar on the rear roller Figure 26 5 Rotate the adjusting screw until the front roller contacts the gauge bar Figure 26 Adjust both ends of roller until the entire roller is parallel to the bedknife Figure 26 Important When set properly...

Page 16: ...eptable 1 Lower the cutting units onto a hard surface shut off the engine and remove the ignition key 2 Slowly rotate the reel in a reverse direction listening for reel to bedknife contact If no contact is evident turn the bedknife adjusting knobs clockwise 1 click at a time until you feel and hear light contact Note The reel must cut one sheet of paper when inserted at a right angle to the bedkni...

Page 17: ...Figure 28 1 Lead in chamfer on right end of bedknife 3 1 5 mm 0 060 inch 2 6 mm 0 25 inch Note Do not make lead in chamfer too large as it may cause turf tufting 17 ...

Page 18: ...counterclockwise until no contact exists Figure 30 1 Bedknife adjuster knob 2 Using a rag or a thickly padded glove hold on to the reel blade and try to move the reel assembly side to side Figure 31 g020697 Figure 31 3 If end play exists proceeded as follows A Loosen the external setscrew securing the bearing adjuster nut to bearing housing located on the left side of the cutting unit Figure 32 Fi...

Page 19: ...nch 4 8 mm 0 190 inch 10 5 degrees Heavy Duty Optional 110 4074 9 3 mm 0 370 inch 4 8 mm 0 190 inch 10 5 degrees 2 3 g027268 1 Figure 33 Recommended Top and Front Bedknife Grind Angles 1 Bedknife service limit 2 Top grind angle 3 Front grind angle Note All bedknife service limit measurements relate to the bottom of the bedknife Figure 34 Figure 34 Checking the Top Grind Angle The angle that you us...

Page 20: ...ews counterclockwise to back the bedknife away from the reel Figure 37 Figure 37 1 Bedbar adjusting screw 3 Bedbar 2 Spring tension nut 4 Washer 2 Back out the spring tension nut until the washer is no longer tensioned against the bedbar Figure 37 3 On each side of the machine loosen the locknut securing the bedbar bolt Figure 38 Figure 38 1 Bedbar bolt 2 Locknut 4 Remove each bedbar bolt allowing...

Page 21: ...washer on each side of side plate boss Place a steel washer outside each of the nylon washers Figure 39 3 Torque the bedbar bolts to 27 to 36 N m 240 to 320 in lb Note Tighten the locknuts until the outside steel washer stops rotating and end play is removed but do not overtighten or deflect the side plates The washers on the inside may have a gap 4 Tighten the spring tension nut until the spring ...

Page 22: ...ls to rebuild a roller The Roller Rebuild Tool Kit includes all the tools and the installation instructions required to rebuild a roller with the roller rebuild kit Refer to your parts catalog or contact your Authorized Toro Distributor for assistance Figure 41 1 Roller Rebuild Kit Part No 114 5430 6 Bearing nut 2 Roller Rebuild Tool kit Part No 115 0803 7 Inner seal tool 3 Inner seal 8 Washer 4 B...

Page 23: ...Notes 23 ...

Page 24: ...Notes 24 ...

Page 25: ...Notes 25 ...

Page 26: ...BLADE DPA RADIAL CU RM6500 6700 Cutting Unit 2006 42 EC Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006 42 EC We will undertake to transmit in response to requests by national authorities relevant information on this partly completed machinery The method of transmission shall be electronic transmittal This machinery shall not be put into service until...

Page 27: ...India 0091 44 2449 4387 Valtech Morocco 212 5 3766 3636 Jean Heybroek b v Netherlands 31 30 639 4611 Victus Emak Poland 48 61 823 8369 European Privacy Notice The Information Toro Collects Toro Warranty Company Toro respects your privacy In order to process your warranty claim and contact you in the event of a product recall we ask you to share certain personal information with us either directly ...

Page 28: ...to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to the scheduled replacement time for that part Parts replaced under this warranty are covered for the duration of the original product warranty and become the property of Toro Toro will make the final...

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