Toro Reelmaster 5100-D Manual Download Page 30 | Manualshive

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OUTPUT – VS1

Solenoid

Power Wire Color Function

VS1

Orange/Black

Front reel speed

VS2

Orange/White

Rear reel speed

S1

Pink/Blue

Front reels On/Off

S2

Brown/White

Rear reels On/Off

S3

Orange/Blue

Lift / Lower front wing
cutting units

S4

Yellow/Black

Lift / Lower center
cutting unit

S5

Yellow/White

Lift / Lower rear
cutting units

S6

Orange/Red

Lower any cutting unit

S7

Yellow/Blue

Lift any cutting unit

S8

Black/Red

Backlap

S9

Brown/White

Backlap

Using the Diagnostic ACE (RM 5100-D/5300-D)

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Summary of Contents for Reelmaster 5100-D

Page 1: ...Using the Diagnostic ACETM Reelmaster 5100 D 5300 D Part No 92800SL Rev B Commercial Products ...

Page 2: ......

Page 3: ...find which output is malfunctioning NOTE If the green Controller Diagnostic Lamp is blinking on and off connect the Diagnostic ACE without turning the key switch off then toggle to OUTPUTS DISPLAYED The blinking LED on the Diagnostic ACE will indicate which output is faulty To stop the engine without turning off the key switch use the manual fuel stop lever on the injection pump or grasp the steer...

Page 4: ... and turn ignition key switch OFF 2 Carefully disconnect loop back connector from wire harness 3 Connect Diagnostic ACE to connector on wiring harness where loop back connector was removed Disconnect loop back connector and connect Diagnostic ACE Display Using the Diagnostic ACE RM 5100 D 5300 D Page 2 ...

Page 5: ...LED is on Do not hold the button down NOTE Red text on overlay decal refers to input switches and green text to outputs 3 The Diagnostic ACE will illuminate the LED associated with each input when that input switch is closed Check each switch input by opening and closing the switch then verifying that the corresponding LED goes on and off as the switch position is changed For example with traction...

Page 6: ...INPUT KEY RUN Using the Diagnostic ACE RM 5100 D 5300 D Page 4 ...

Page 7: ...INPUT TR NEUTRAL Using the Diagnostic ACE RM 5100 D 5300 D Page 5 ...

Page 8: ...INPUT SEAT SWITCH Using the Diagnostic ACE RM 5100 D 5300 D Page 6 ...

Page 9: ...INPUT ENGINE HOT To test disconnect and ground terminal to engine block Using the Diagnostic ACE RM 5100 D 5300 D Page 7 ...

Page 10: ...INPUT RAISE Using the Diagnostic ACE RM 5100 D 5300 D Page 8 ...

Page 11: ...INPUT ENABLE Using the Diagnostic ACE RM 5100 D 5300 D Page 9 ...

Page 12: ...INPUT FR UNIT DN Using the Diagnostic ACE RM 5100 D 5300 D Page 10 ...

Page 13: ...INPUT BACKLAP FR Using the Diagnostic ACE RM 5100 D 5300 D Page 11 ...

Page 14: ...INPUT BACKLAP RR Using the Diagnostic ACE RM 5100 D 5300 D Page 12 ...

Page 15: ...INPUT LOWER MOW Using the Diagnostic ACE RM 5100 D 5300 D Page 13 ...

Page 16: ...INPUT 5 8 ON 5 Using the Diagnostic ACE RM 5100 D 5300 D Page 14 ...

Page 17: ...INPUT F REEL SPD Use a piece of wood to manually turn the reel Using the Diagnostic ACE RM 5100 D 5300 D Page 15 ...

Page 18: ...INPUT R REEL SPD Use a piece of wood to manually turn the reel Using the Diagnostic ACE RM 5100 D 5300 D Page 16 ...

Page 19: ...INPUT TRAC SPD Release parking brake and move machine a small distance 1 to 2 inches Using the Diagnostic ACE RM 5100 D 5300 D Page 17 ...

Page 20: ...s pointed to P Table below shows when machine is set for correct clip It is not necessary for knob to line up with letters on decal for machine to function normally Diagnostic ACE Display LED HOC Selector Position 8 Blade Height of cut 5 Blade Height of cut Inches mm Inches mm 0 A Full Speed Full Speed 1 B 0 25 6 4 0 50 12 7 2 C 0 30 7 6 0 55 14 0 3 D 0 35 8 9 0 60 15 2 4 E 0 40 10 2 0 65 16 5 5 F...

Page 21: ...the engine The appropriate output LED s should illuminate to indicate that the ECU is turning on that function If any output LED is FLASHING ON and OFF this indicates an electrical problem with that OUTPUT To reset a flashing LED turn the key switch OFF then back ON If no output LED s are flashing on and off but the correct output LED s do not illuminate verify that the required input switches are...

Page 22: ...OUTPUT OUT OF RG Using the Diagnostic ACE RM 5100 D 5300 D Page 20 ...

Page 23: ...f S2 Brown White Rear reels On Off S3 Orange Blue Lift Lower front wing cutting units S4 Yellow Black Lift Lower center cutting unit S5 Yellow White Lift Lower rear cutting units S6 Orange Red Lower any cutting unit S7 Yellow Blue Lift any cutting unit S8 Black Red Backlap S9 Brown White Backlap Using the Diagnostic ACE RM 5100 D 5300 D Page 21 ...

Page 24: ... S2 Brown White Rear reels On Off S3 Orange Blue Lift Lower front wing cutting units S4 Yellow Black Lift Lower center cutting unit S5 Yellow White Lift Lower rear cutting units S6 Orange Red Lower any cutting unit S7 Yellow Blue Lift any cutting unit S8 Black Red Backlap S9 Brown White Backlap Using the Diagnostic ACE RM 5100 D 5300 D Page 22 ...

Page 25: ... S2 Brown White Rear reels On Off S3 Orange Blue Lift Lower front wing cutting units S4 Yellow Black Lift Lower center cutting unit S5 Yellow White Lift Lower rear cutting units S6 Orange Red Lower any cutting unit S7 Yellow Blue Lift any cutting unit S8 Black Red Backlap S9 Brown White Backlap Using the Diagnostic ACE RM 5100 D 5300 D Page 23 ...

Page 26: ... S2 Brown White Rear reels On Off S3 Orange Blue Lift Lower front wing cutting units S4 Yellow Black Lift Lower center cutting unit S5 Yellow White Lift Lower rear cutting units S6 Orange Red Lower any cutting unit S7 Yellow Blue Lift any cutting unit S8 Black Red Backlap S9 Brown White Backlap Using the Diagnostic ACE RM 5100 D 5300 D Page 24 ...

Page 27: ... S2 Brown White Rear reels On Off S3 Orange Blue Lift Lower front wing cutting units S4 Yellow Black Lift Lower center cutting unit S5 Yellow White Lift Lower rear cutting units S6 Orange Red Lower any cutting unit S7 Yellow Blue Lift any cutting unit S8 Black Red Backlap S9 Brown White Backlap Using the Diagnostic ACE RM 5100 D 5300 D Page 25 ...

Page 28: ... S2 Brown White Rear reels On Off S3 Orange Blue Lift Lower front wing cutting units S4 Yellow Black Lift Lower center cutting unit S5 Yellow White Lift Lower rear cutting units S6 Orange Red Lower any cutting unit S7 Yellow Blue Lift any cutting unit S8 Black Red Backlap S9 Brown White Backlap Using the Diagnostic ACE RM 5100 D 5300 D Page 26 ...

Page 29: ...OUTPUT ETR ALT ETR Solenoid Using the Diagnostic ACE RM 5100 D 5300 D Page 27 ...

Page 30: ... S2 Brown White Rear reels On Off S3 Orange Blue Lift Lower front wing cutting units S4 Yellow Black Lift Lower center cutting unit S5 Yellow White Lift Lower rear cutting units S6 Orange Red Lower any cutting unit S7 Yellow Blue Lift any cutting unit S8 Black Red Backlap S9 Brown White Backlap Using the Diagnostic ACE RM 5100 D 5300 D Page 28 ...

Page 31: ... S2 Brown White Rear reels On Off S3 Orange Blue Lift Lower front wing cutting units S4 Yellow Black Lift Lower center cutting unit S5 Yellow White Lift Lower rear cutting units S6 Orange Red Lower any cutting unit S7 Yellow Blue Lift any cutting unit S8 Black Red Backlap S9 Brown White Backlap Using the Diagnostic ACE RM 5100 D 5300 D Page 29 ...

Page 32: ... S2 Brown White Rear reels On Off S3 Orange Blue Lift Lower front wing cutting units S4 Yellow Black Lift Lower center cutting unit S5 Yellow White Lift Lower rear cutting units S6 Orange Red Lower any cutting unit S7 Yellow Blue Lift any cutting unit S8 Black Red Backlap S9 Brown White Backlap Using the Diagnostic ACE RM 5100 D 5300 D Page 30 ...

Page 33: ... S2 Brown White Rear reels On Off S3 Orange Blue Lift Lower front wing cutting units S4 Yellow Black Lift Lower center cutting unit S5 Yellow White Lift Lower rear cutting units S6 Orange Red Lower any cutting unit S7 Yellow Blue Lift any cutting unit S8 Black Red Backlap S9 Brown White Backlap Using the Diagnostic ACE RM 5100 D 5300 D Page 31 ...

Page 34: ...OUTPUT START Start relay Using the Diagnostic ACE RM 5100 D 5300 D Page 32 ...

Page 35: ...OUTPUT PREHEAT Glow relay Using the Diagnostic ACE RM 5100 D 5300 D Page 33 ...

Page 36: ...Schematic A B C D E F G H I J K 2 1 3 PIN NO S A L B M C N D P E R F S 2 1 3 HARNESS EXAMPLE See 3A on Controller Diagram Violet Red wire Speed Out of Range Light Using the Diagnostic ACE RM 5100 D 5300 D Page 34 ...

Page 37: ... VS1 S2 VS2 energized Lower S6 S3 S4 S5 energized Other modes Backlap Front S1 VS1 S8 S9 energized Backlap Rear S2 VS2 S8 S9 energized Lift all cutting units S7 S3 S4 S5 energized Hydraulic Schematic Using the Diagnostic ACE RM 5100 D 5300 D Page 35 ...

Page 38: ...Printed in U S A The Toro Company 1992 1994 Form 92 800 SL Rev B Commercial Products ...

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