Toro R3240T Operator'S Manual Download Page 23

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1.23

Cutterdeck Drive System

Drive Type:

Hydraulic

Pump:

Tandem hydraulic gear type

Delivery Rate:

45.3 Litres per minute - All decks (10 UK gallons per minute)

Cutterdeck Motors:

Hydraulic motors, pressure balanced with integral differential pressure

sensing relief check valve. Direct drive to cutterdecks

Control:

Electro-hydraulic

Automatic diverter valve safety cut-off

Relief Valve Setting:

250 bar (3625 psi) differential

Cutterdeck Lift System and Steering

Drive Type:

Hydraulic

Pump:

Hydraulic gear pump with integral relief valve

Delivery Rate:

11 litres per minute (2.9 UK gallons per minute)

Steering:

Power beyond hydrostatic steering valve with priority flow to steering and

auxiliary flow to cutterdeck lift system. Manual emergency steering.

Cutterdeck Lift Control:

Mechanical hydraulic

Relief Valve Setting:

120 bar (1523 psi) on pump

Hydraulic System

Hydraulic Oil Type:

Refer to

RECOMMENDED LUBRICANTS AND HYDRAULIC FLUIDS

Capacity:

77 Litres (17 UK gallons)

Cooling:

Combined aluminium oil and water cooler

Suction Line Filtration:

125 micron no bypass mesh filter

Return Line Filtration:

10 micron with 2 bar (29 psi) bypass check valve

Transmission Filtration:

10 micron no bypass pressure filter

Maximum Oil

Contamination Level:

ISO Code 18/13 or better (ISO 4406)

1300 particles / ml < 15 μ

40 to 80 particles / ml > 15 μ

Maximum Oil Temperature:

95̊ C (203̊ F)

SPECIFICATIONS

Summary of Contents for R3240T

Page 1: ...Part No 111 3987 Rev A R3240T 4WD WIDE AREA MOWER Model No 02770 Serial No from 310000001 Operator s Manual Original Instructions EN Date 21 09 10 ...

Page 2: ......

Page 3: ...MANUAL BEFORE USING THE R3240T MOWER IT IS ESSENTIAL THAT OPERATORS STUDY IT FOR THEIR OWN SAFETY ALL OPERATORS SHOULD SEEK AND OBTAIN PROFESSIONALAND PRACTICAL INSTRUCTIONS ON THE SAFE USE OF THE MOWER THESE SERVICES ARE AVAILABLE THROUGH TORO APPROVED COMMERCIAL DEALERS ...

Page 4: ......

Page 5: ...ations 1 24 Operator controls 1 25 Instrumentation 1 25 Weight and dimensions 1 26 Recommended lubricants and hydraulic fluids 1 26 Cutterdeck 1 26 OPERATING THE MOWER 1 27 1 43 Safety Notice 1 27 Operator presence controls 1 27 Identification of control panel components 1 28 Braking system 1 29 Throttle control 1 29 Travel 1 29 Work transport modes 1 30 Transport latches 1 30 Differential lock 1 ...

Page 6: ...nt Front cutterdeck 1 42 Cutterdeck general information height of cut adjustment LH RH cut terdecks 1 43 MAINTENANCE 1 44 1 60 Maintenance 1 44 1 45 Engine 1 46 Running in period 1 46 Running in period at first 50 hours 1 46 Daily and before use 1 47 1 50 Every 50 hours 1 51 Every 250 hours 1 52 Every 500 hours 1 53 1 54 Cutterdecks 1 55 Cutterblades Cutterblade Removal 1 56 Cutterblades 1 57 Rais...

Page 7: ... tight turning manoeuvres Failure to take adequate care can affect stability leading to loss of control of the machine particularly when operating in transport mode Control of a ride on machine sliding on a slope will not be regained by application of the brake The main reasons for loss of control are Insufficient wheel grip Being driven too fast Inadequate braking The type of machine is unsuitabl...

Page 8: ...ant if the machine is to be taken on the public highway Check that the mower is in good working order paying particular attention to the brakes and steering Also ensure that the forward reverse speed control pedals move freely to neutral when released Before use always visually inspect to see that the blades blade bolts and cutterblades are not worn or dam aged Replace worn or damaged components C...

Page 9: ...wer on any slope where ground conditions are such that there may be a risk of the mower rolling over The requirements of 89 355 EEC as amended by 95 63 EEC Provision and Use of Work Equipment Directive should be considered Stability angles given are maximum figures for a machine equipped with a R O P S and are for guidance only Particular conditions such as wet grass or uneven ground may not permi...

Page 10: ...remove the ignition key Engage the parking brake disengage the drive to the cutterdecks stop the engine and remove ignition key Before releasing blockages Before checking cleaning or working on the mower After striking a foreign object Inspect the mower for damage and make repairs before restarting and operating the equipment If the machine starts to vibrate abnormally check immediately Before ref...

Page 11: ...when there is risk of splashing Wash hands thoroughly after contact Store in a cool dry well ventilated place away from heat and sources of ignition in vessels specifically designed for storing fuel oils Lubricating Oil Avoid skin and eye contact Wear impervious gloves when regular contact is likely and goggles when there is risk of splashing Wash hands thoroughly after contact Store in a cool dry...

Page 12: ...d be done outdoors Be careful during adjustment of the machine to prevent entrapment of the fingers between moving blades and fixed parts of the machine Never attempt to disconnect any part of the hydraulic system before depressurisation This may be achieved by lowering all cutterdecks to the ground stopping the engine and removing the ignition key Avoid skin or eye contact with hydraulic or diese...

Page 13: ...el Part No 994910 A Location Control Panel A Ignition Switch F Horn B Engine Speed Slow G Cutters Lift C Engine Speed Fast H Cutters Hold D Parking Brake Engage I Cutters Drop Float E Parking Brake Disengage J Hour Meter P P I II III O A B C D E J I H G F ...

Page 14: ... Location LH RH Centre Arms A Caution B Stop engine Remove ignition key before releasing or operating safety latches Decal Transmission Oil Part No 111 3901 A Location Oil filler bracket mounted behind fuel tank A Transmission Oil B Read and understand the Operators Manual Important Fill the machine with the recom mended oil to the correct level Failure to do so will cause serious damage and inval...

Page 15: ... when the engine is cool Decal Tyre Pressure Part No 950832 2 Location LH RH Chassis 4 places A Mowing B Road Travel Decal Diff Lock Control Pedal Part No 953876 0 Location Centre Platform A Differential lock B Depress to engage diff lock C Release to dis engage diff lock D Reverse speed directional control E Forward speed directional control Decal Noise Part No 922854 Location Base of seat on GRP...

Page 16: ...ning Hot surface Decal Serial Number Location Rear Bulkhead Decal Prevent Platform Damage Part No 111 3909 A Location Platform Seat well a Engage parking brake b Lower cutterdecks c Caution d Raise lower platform e Read and understand the Operators Manual Decal Warning Platform Latch Part No 924868 Location Next to Platform Latch WARNING PREVENT ACCIDENTS Ensure platform is correctly seated and th...

Page 17: ...op Part No 953877 1 Location Platform RH Side A Forward travel B Slow C Fast A B 1 2 3 4 5 1 3 5 7 9 2 4 6 8 1 3 5 7 9 2 4 6 8 1 2 3 4 5 6 7 8 9 1 A 2 A 3 A 4 A 5 A 2 B 3 B 4 B 5 B 25mm 1 38mm 1 5 51mm 2 64mm 2 5 76mm 3 89mm 3 5 102mm 4 114mm 4 5 127mm 5 A B C 994907 rev 0 1 2 3 4 5 6 7 8 9 1 2 3 4 5 1 1 2 2 3 3 4 4 5 1 2 3 4 5 6 7 8 9 T B T B T B T B T 25mm 1 38mm 1 5 51mm 2 64mm 2 5 76mm 3 89mm ...

Page 18: ...cal Crushing Hand Part No 994913_3 0 Location Side of machine A Warning of crushing hazard when the wing decks are bring raised B Keep hands clear Decal Crushing Hazard Part No 994913_4 0 Location Side of machine A Warning of crushing hazard when cutterdecks are being raised or lowered B Keep clear of the shaded area when the cutterdecks are being raised or lowered Decal Height of Cut Part No 3200...

Page 19: ...red in accordance with EC Directive 2000 14 EC If hearing protection is required ear protectors with good attenuation in the 63 8000 Hz frequency range should be used Employers of personnel using this machine should refer to the 2003 10 EC Directive for minimum health and safety requirements regarding exposure and risks to physical agents noise Vibration Levels Operator Daily Personal Vibration Ex...

Page 20: ...NEX VI procedure 1 Notified Body Sound Research Laboratories Ltd Holbrook House Little Waldingfield Sudbury Suffolk CO10 0TH ENGLAND Notified body identification No 1088 Measured sound power level Guaranteed sound power level Authorised Signatory S A Maryniak Technical Director Declaration done and technical documentation kept at HAYTER LIMITED Spellbrook Bishop s Stortford Herts CM23 4BU ENGLAND ...

Page 21: ...ns on safety and all road traffic regulations must be observed at all times Any arbitrary modifications carried out to this machine may relieve the Toro Company of liability for any result ing damage or injury In the pursuit of continuous product development The Toro Company reserves the right to alter specifications without notice Cutterdeck Variants The R3240T can be fitted with a range of cutte...

Page 22: ...rpm Fuel Type Diesel Fuel Tank Capacity 70 Litres 15 4 UK Gallons IMPORTANT PREVENT DAMAGE For further information regarding the engine refer to the Engine Manual Transmission System Drive Type Hydraulic Pump Variable displacement hydraulic piston pump with integral charge pump and servo control Wheel Motors Front Axle twin lock radial piston fixed displacement with integral disc brake pressure re...

Page 23: ...ns per minute Steering Power beyond hydrostatic steering valve with priority flow to steering and auxiliary flow to cutterdeck lift system Manual emergency steering Cutterdeck Lift Control Mechanical hydraulic Relief Valve Setting 120 bar 1523 psi on pump Hydraulic System Hydraulic Oil Type Refer to RECOMMENDED LUBRICANTS AND HYDRAULIC FLUIDS Capacity 77 Litres 17 UK gallons Cooling Combined alumi...

Page 24: ...l override for emergency towing purposes Ground Clearance 180mm 7 1 with cutterdecks raised Steering Hydrostatic rear wheel steering emergency manual steering Features Tilting operator platform Lockable engine cover Adjustable suspension seat with folding arms Adjustable steering column Cutterdeck parking latches with safety locks Back lapping facility Differential lock Engine coolant and hydrauli...

Page 25: ...k or transport modes Electric switch Cutterdeck Position Hand lever Horn Button switch Weight Transfer Hand wheel Instrumentation Warning Lights Engine oil pressure Battery charge Engine coolant temperature Hydraulic transmission oil temperature Gauges Digital hour meter Fuel level Hydraulic oil level sight glass Indicator Lights Engine pre heat Hydraulic return filter blocked Hydraulic transmissi...

Page 26: ...e Operators Manual Hydraulic System Ambient Temperature Range 0 30 C 32 86 F 15 40 C 59 104 F ISO viscosity grade 46 hydraulic oil ISO viscosity grade 68 hydraulic oil Should you be in any doubt please contact your TORO dealer Using incorrect grades will cause premature wear of hydraulic components and invalidate warranty Cutterdecks Centre Cutterdeck Left Right Cutterdeck Cutterdeck Width 1675 mm...

Page 27: ...tective structure Operator Presence Control Cutterblade Drive Lockout Drive to the cutterblades is only possible when the operator is seated If the operator raises off the seat for a period of more than one second a switch is activated and drive to the cut terblades is automatically disengaged To re engage drive to the cutterblades the operator must return to the seat then operate the cutterdeck d...

Page 28: ...ghting kit 11 Horn button 12 Transmission oil filter indicator 13 Oil pressure indicator 14 Transmission temperature indicator 15 Return oil filter indicator 16 Battery warning indicator 17 Engine temperature warning indicator 18 Glow plug indicator 19 Cutterdeck drive off indicator 20 Parking brake indicator 21 Transmission neutral indicator 22 Forward travel speed backstop lever 23 Work transpor...

Page 29: ...nt of service brake failure turn the ignition off to bring the mower to a standstill This will automatically apply the parking brake WARNING PREVENT ACCIDENTS Take care when using the emergency braking Remain seated and hold on to the steering wheel to pre vent ejection from the mower caused by the front wheel brakes being applied suddenly when travelling Throttle Control Operate the throttle cont...

Page 30: ...ll reduce transmission system wear and tear Differential lock is not available for use when transport mode is selected Transport Latches WARNING PREVENT ACCIDENTS ALWAYS raise the cutterdecks to the transport position and secure with the transport latches and safety locks when travelling between work areas Wing cutterdeck transport latches Front cutterdeck transport latch WARNING PREVENT ACCIDENTS...

Page 31: ... Travel Control Pedals WARNING PREVENT ACCIDENTS Ensure that the transmission control cable is securely fastened to the travel control pedal mechanism Ensure that both the cable and pedals articulate freely through their full range of travel and that the mechanism freely returns to neutral when released WARNING PREVENT ACCIDENTS Ensure that the control cable is correctly routed underneath the oper...

Page 32: ...ower the cutterdecks to the ground Remove ignition key and close ignition key and close ignition cover before raising and lowering the platform Releasing the platform Release and remove the tool tray from the left hand side of the platform Release the padlock securing the locking latch handle with key provided Move the locking latch handle towards the front of the mower position A until the latch ...

Page 33: ...l and steering column should only be carried out when the mower is at a standstill with the parking brake engaged Adjusting the angle of inclination of the steering wheel Move lever A downwards to adjust the angle of steering wheel Release the lever to lock the steering wheel in position Adjusting the length of the steering column Move the lever A upwards to adjust the length of the steering colum...

Page 34: ... lower the frame downwards until it rests on the stops 4 Insert the retaining bolts in the lower hole and fully tighten the hand nuts to support the upperframe in its lowered position 5 To raise the frame follow these instructions in reverse order WARNING PREVENT ACCIDENTS When in the raised position both retaining bolt assemblies items 2 3 4 must be installed and fully tightened to ensure full R ...

Page 35: ... of the seat Release the lever to lock the seat in position Operator weight adjustment Rotate handle C clockwise as shown to increase suspension stiffness and counter clockwise to decrease Dial D indicates when the optimum suspension has been set according to operator weight kg Height adjustment Manually lift the seat for incremental height adjustment To lower lift the seat to beyond its highest s...

Page 36: ...ervoir exceeds 95 C 203 F approx Low battery charge warning The battery charge warning light illuminates Low engine oil pressure warning light The engine oil pressure warning light illuminates Audible Warning Horn Depress the horn button to provide an audible warning IMPORTANT PREVENT DAMAGE The horn is automatically actuated when an engine coolant or hydraulic oil overheat condition occurs STOP t...

Page 37: ...e Heat Indicator Light Turn the ignition key to position II The engine pre heat indicator light will illuminate When the correct pre heat temperature is achieved the indicator light will switch off When this condition is achieved turn the ignition key to position III to start the engine IMPORTANT PREVENT DAMAGE Attempting to start a cold engine before the pre heat is used can cause unnecessary wea...

Page 38: ...position I Hydraulic Return Filter Indicator Light Illuminates when the return filter element is blocked Note The engine must be running for the hydrau lic return filter indicator light to illuminate The indicator light may illuminate briefly when the hydraulic oil is cold Hydraulic Transmission Filter Indicator Light Illuminates when the transmission filter element is blocked Note The engine must...

Page 39: ... lift control levers when the cutterdecks are at the required height The control levers will automatically return to position 2 neutral Cutterdeck Drive Engagement The cutterdeck drive can be engaged only when the operator is seated correctly refer to OPERATOR PRESENCE CONTROLS Briefly operate the lift control levers to raise the cutterdecks thereby removing the cutterdeck suspension deadweights a...

Page 40: ...ure and bat tery charge warning lights illuminate Turn the ignition key to the preheat position II and hold until the engine pre heat indicator light goes out Turn the ignition key to the start position III and hold to crank the engine As soon as the engine starts release the ignition key back to position I WARNING PREVENT DAMAGE When the engine is operating all warning lights should be off If a w...

Page 41: ...of cut with the work rate required and set the forward speed accordingly 3 Never let the engine labour Reduce the forward speed or increase the height of cut Check that the cutterblades are in good condition 4 Always disengage the cutterdeck drive when travelling across ungrassed areas 5 Take care not to leave uncut strips of grass at the overlap points between adjacent cutterdecks by avoiding tig...

Page 42: ... is safely supported approximately 130mm from the ground Leave the lift lever in the float position 5 Remove the HOC positioning bolts Lift or lower the castor wheel support beam and replace the bolts in the appropriate holes to achieve the desired HOC For bolt positions refer to the HOC decal on the deck or to the picture in this manual Note the required position of the spacers on the front casto...

Page 43: ... on the castor beam Lift or lower the castor wheel support beam and replace the bolts in the appropriate holes to achieve the desired HOC For bolt positions refer to the HOC decal on the deck or to the picture in this manual 3 Tighten these bolts but do not overtighten 4 Start the engine Raise the cutterdeck and engage the transport latch Switch off the engine and remove the ignition key 5 Remove ...

Page 44: ...he wing cutterdecks to the ground ensuring that the movement of the cutterdeck is not impeded in anyway Operator Platform Gas Spring Raise the platform fully Steering Ensure that the machine is on level ground engage the parking brake and switch off the engine IMPORTANT PREVENT DAMAGE Regular maintenance is essential for the continued safe operation of the machine Correct servicing will prolong th...

Page 45: ...ymptoms persist In the case of battery acid seek medical attention immediately Avoid ingestion if swallowed seek medical attention Keep clear of high pressure fluid escaping from pinholes cracked connections etc High pressure fluid can penetrate the skin Seek immediate medical advice if any fluid is injected into the skin Always use a piece of cardboard or paper when searching for leaks CAUTION PR...

Page 46: ...rque setting 54 Nm 40 lbf ft Running In Period At First 50 Hours Change the transmission oil filter Unscrew and remove the bottom of the transmission oil filter housing Withdraw the filter element and discard Refit a new filter element Part no 924708 and replace the housing Change the hydraulic oil return filter Unscrew and remove the return filter canister and discard Refit a new filter canister ...

Page 47: ...e RED in the Filter Block age Indicator the air filter needs replacing Cleaning the air cleaner Remove the air filter and tap it repeatedly with the palm of the hand to remove dust particles DO NOT damage the air filter by hitting it against a hard object Inspect the air filter for signs of damage IMPORTANT PREVENT DAMAGE Always replace a damaged air filter or damage to the engine will result NEVE...

Page 48: ...fuel Check hydraulic oil level If the oil level is below the upper mark on the sight level gauge top up with the correct grade of hydraulic oil as necessary refer to SPECIFICATIONS WARNING PREVENT DAMAGE If there is noticeable hydraulic oil loss the leakage source must be rectified before using the mower NEVER operate the mower when the hydraulic oil level is below the bottom mark on the sight lev...

Page 49: ...if there are any signs of Stickiness in the pedal mechanism which pre vents a free return to the neutral condition Check operator presence controls WARNING PREVENT ACCIDENTS Keep bystanders away when checking operator presence control interlock switches DO NOT use the mower unless the operator presence controls work correctly as described below If difficulties arise consult your authorised dealer ...

Page 50: ...wer engine and engage the parking brake Ensure that the drive pedal is in the stop neutral position and turn the ignition key to position I The transmission neu tral indicator light should illuminate Refer to OPERATING THE MOWER Depress the drive pedal The indicator light should go out and the engine should not start when the ignition key is turned Carry out a similar check with the reverse travel...

Page 51: ...e wheel nut torque setting 200Nm 148 lbf ft Rear axle wheel nut torque setting 54 Nm 40 lbf ft Grease pivot points Clean and grease all grease points with a good quality compound of the grade specified refer to SPECIFICATIONS Replace any grease nipples which are damaged MAINTENANCE Daily Grease every 50 hours weekly ...

Page 52: ...TANT PREVENT DAMAGE Check the condition of the battery cables Replace cables showing signs of wear or damage and tighten any loose connections as necessary Visually inspect transmission control cable and operating mechanism Check the condition and security of the cable and operating mechanism at the speed control pedals and trans mission pump ends Remove build up of dirt grit and other deposits En...

Page 53: ...rainer and clean before replacing Renew the strainer if there are any signs of damage Renew the return line oil filter element refer to RUNNING IN PERIOD AT FIRST 50 HOURS Renew the transmission oil filter element refer to RUNNING IN PERIOD AT FIRST 50 HOURS Replace the drain plug and refill the hydraulic tank with fresh clean hydraulic oil of the recommended grade refer to SPECIFICATIONS Run the ...

Page 54: ...ts securely Check the engine overheat warning system Turn the ignition key to the ignition on position I Disconnect the red grey wire terminal from the engine temperature switch and touch the metal terminal of this wire onto a suitable earth point ensuring that the metal surfaces make good contact The horn will sound and the engine coolant temperature warning light will illuminate to confirm corre...

Page 55: ...amaged Check underdeck areas WARNING PREVENT ACCIDENTS Switch off the engine apply the parking brake and remove the ignition key before examining or working on the underdeck areas Gain access to the wing underdeck areas by lifting the cutterdecks to the transport position Ensure that the transport latches and safety locks are se cured before working on the cutterdecks Gain access to the front unde...

Page 56: ...es To remove and replace the cutterblades on Wing Decks Front Deck 1 Raise front deck and wing decks to the transport position and engage the latches and safety locks 2 Switch off the engine apply the parking brake and remove the ignition key 3 Remove the cutterblade assembly by first bending the cutterbar lock tabs 6 and unscrewing bolts item 1 and withdrawing from the deck motor Note The motor k...

Page 57: ...ecified torque and re new cutterblade lockplate Bolt item 1 Torque to 70 95Nm 52 70 Ibf ft Bolt item 2 Torque to 40 55Nm 30 40 Ibf ft Ensure that each cutterblade is balanced Use a screw driver with a round shaft to support the cut terblade through its centre hole Hold the cutter blade horizontal and then release A balanced cut terblade will remain horizontal If the cutterblade is not balanced the...

Page 58: ...e is applied The engine is switched off and the ignition key removed The ground under the lifting device is level and firm The lifting device is secure against one of the mowers lifting points If raising the front of the mower both of the rear wheels must be chocked securely to prevent the mower rolling away Note that the parking brake only operates on the front wheels WARNING PREVENT ACCIDENTS Wh...

Page 59: ... disc brake assembly and repeat the previous procedure De commission the hydraulic service braking system as follows Open the transmission bypass valve situated as shown on top of the transmission pump The valve is fully open at 3 anti clockwise revolutions Do not open the valve past 3 revolutions The steering must be operated manually when the mower is being towed The steering will feel heavy as ...

Page 60: ...d repeat the previous procedure Store the brake release bars washers and setscrews items 3 4 and 5 for future use Remove the wheel chocks Disconnect the tow bar The mower braking system will now operate in the normal way WARNING PREVENT ACCIDENTS Before using the mower ensure that the braking system operates correctly Carry out initial checks with the mower at slow speed Do not operate the mower w...

Page 61: ...at position One end of cutterdeck out of ground contact caused by Poorly routed hoses or wrongly positioned hydraulic adaptors Reroute hoses reposition hydraulic adaptors Pivot pins seizing Free off and grease pivot pins Grass build up under cutterdeck Remove grass Some uncut or poorly cut strands of grass Undulating ground contours Change direction of cut Cutterdecks worn or damaged Sharpen or re...

Page 62: ...witch Faulty electrical connection Trace and correct fault For all other engine problems refer to ENGINE HANDBOOK Differential lock non operational Defective switch Check switch and replace if necessary Defective solenoid valve Service or replace solenoid valve Defective wiring Check wiring connections as necessary Flat battery Terminal connection loose or corroded Clean and tighten terminal conne...

Page 63: ...ansmission filter Forward backward transmission creep in neutral Transmission neutral adjustment incorrectly set Readjust transmission neutral setting Work transport modes non operational Defective control switch Check switch and replace if necessary Defective solenoid valve Service or replace solenoid valve Defective wiring Check wiring connections and repair replace as necessary Excessive noise ...

Page 64: ... cleaned and checked Motor worn Replace motor Cutterdeck fails to lift out of work Lift cylinder seal failure Replace seals Pressure relief valve jammed open or wrongly set Have relief valve cleaned and pressure checked Consult your authorised dealer Defective control valve Overhaul control valve Mechanical blockage Remove blockage Cutterdecks do not follow ground contours Incorrect hose routing o...

Page 65: ...f sensor switch Check mechanical adjustment and electrical operation Pressure relief valve jammed open or wrongly set Have relief valve cleaned and pressure checked Consult your authorised dealer Cutterblade jammed Free off as necessary Cutterdeck control valve in the off position caused by Defective control valve Overhaul control valve Electrical fault Have electrical system checked Contact your ...

Page 66: ... N BROWN R RED O ORANGE Y YELLOW G GREEN U BLUE P PURPLE S SLATE W WHITE K PINK L LIGHT GREEN B R U G G B R U L L N B N W B N W N B N W P B P Y P R P Y P B R S 50a 33 40 B R W O B B R W 33 41 44 45 46 47 48 43 49 51 52 50 33 33 Braid B W R B R W G R G W B B G R B G W W Y P R U R B P N W W N R N W R N N Y G U N B N B 1 2 24 N B 56 B N 10 12 11 13 14 8 7 P R P R P R W P W Y W N N Y N B B P W U L Y B...

Page 67: ... Drive 511 106 924607 21 Fusebox 70 09 096 1 10A Cutter Drive Lift Configuration 70 09 026 2 10A Transmission Horn 70 09 026 3 3A Instruments 70 09 024 4 Blank Beacon 5 Blank Cab Wipers or Air Suspension Seat 6 Blank Lighting Kit 7 Blank Lighting Kit 8 30A Engine Start Fuel Solenoid 70 09 027 22 Switch Ignition 74 09 009 23 Switch Horn 924618 24 Fuse Engine Glow Plugs 60A 950926 25 Relay Overheat ...

Page 68: ...7 Glow Plugs 48 Switch Engine Overheat 49 Solenoid Fuel 50 Engine V2003 M T 994800 51 Hour meter 910850 52 Switch Return filter 53 Solenoids Work Transport Mode 910627 54 Switch LH Deck Interlock 994865 55 Switch Centre Deck Interlock 994865 56 Fuse Main 60A 950926 58 Delay Module Seat 924722 ELECTRICAL CIRCUIT DIAGRAM ...

Page 69: ...1 69 1 69 TRANSMISSION BRAKE HYDRAULIC CIRCUIT DIAGRAM 23 ...

Page 70: ...alve Pilot Operated Diff Lock 11 Shuttle Valve Hot Oil Purge 953687 12 Relief Valve Hot Oil Purge 13 Relief Valve Serial Line 375 Bar 953710 14 Wheel Motor Rear 130cc Rev 953685 15 Pump Transmission 52cc Rev 953684 16 Relief Valve Charge Pump 29 Bar 17 Relief Valves Fwd Rev 350 Bar 18 Oil Cooler 950606 19 Filter Charge 10 Micron 950597 20 Filter Return 10 Micron 924865 21 Hydraulic Oil Tank 953802...

Page 71: ...1 71 1 71 HYDRAULIC CIRCUIT DIAGRAM 18 21 19 19 20 21 17 16 15 9 11 10 12 13 14 25 24 23 22 27 26 32 30 31 31 29 28 32 6 6 8 8 8 7 8 7 6 8 8 7 8 7 A3 B3 P3 A1 B1 P2 A2 B2 R TC T T2 T3 02 01 ...

Page 72: ...Centre 17 Spool Valve Cutterdeck Lift RH 18 Hydraulic Cylinder RH Wing Cutterdeck 66 06 001W 19 Hydraulic Cylinder Centre Cutterdeck Qty 2 910109W 20 Hydraulic Cylinder LH Wing Cutterdeck 66 06 001W 21 Orifice 1 4mm Wing Cutterdeck Hydraulic Cylinder 65 06 019 22 Cutter Drive Manifold 950715 23 Solenoid Valve Centre Cutterhead Drive 950611 24 Solenoid Valve Left Cutterhead Drive 950611 25 Solenoid...

Page 73: ...e not limited to weather storage practices contamination use of unapproved coolants lubricants additives fertilizers water or chemicals etc Normal noise vibration wear and tear and deterioration Normal wear and tear includes but is not limited to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenan...

Page 74: ...1 74 1 74 NOTES ...

Page 75: ...1 75 1 75 NOTES ...

Page 76: ...1 76 1 76 NOTES ...

Page 77: ...1 77 1 77 NOTES ...

Page 78: ...ypt 202 519 4308 Ibea S P A Italy 39 0331 853611 Irriamc Portugal 351 21 238 8260 Irrigation Products Int l Pvt Ltd India 86 22 83960789 Jean Heybroek b v Netherlands 31 30 639 4611 Lely UK Limited United Kingdom 44 1480 226 800 Maquiver S A Columbia 57 1 236 4079 Maruyama Mfg Co Inc Japan 81 3 3252 2285 Metra Kft Hungary 36 1 326 3880 Mountfield a s Czech Republic 420 255 704 220 Munditol S A Arg...

Page 79: ...N Machine Details Model Machine Serial No Engine Serial No Cutterdeck Serial No s Transmission Pump Serial No Transmission Valve Block Front Serial No Cutter Control Valve Front Centre Serial No Cutter Control Valve Wing Serial No ...

Page 80: ......

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