Toro ProLine 30167 Operator'S Manual Download Page 36 | Manualshive

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Maintenance

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Wiring Diagram

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Summary of Contents for ProLine 30167

Page 1: ...Operator s Manual Domestic English EN Form No 3323 885 ProLine Mid Size 12 5 HP Traction Unit 30167 200000001 Up ...

Page 2: ...you allow to use the product about safe operation The warning system in this manual identifies potential hazards and has special safety messages that help you and others avoid personal injury even death DANGER WARNING and CAUTION are signal words used to identify the level of hazard However regardless of the hazard be extremely careful DANGER signals an extreme hazard that will cause serious injur...

Page 3: ...ink Safety First 15 Controls 15 Parking Brake 16 Starting and Stopping the Engine 17 Operating Mower Blade Control PTO 18 The Safety Interlock System 18 Driving Forward or Backward 19 Lower Control Bar Operation 20 Stopping the Machine 20 Page Maintenance 21 Service Interval Chart 21 Air Cleaner 22 Engine Oil 23 Spark Plug 25 Greasing and Lubrication 26 Tire Pressure 26 Brake 27 Fuel Tank 28 Fuel ...

Page 4: ...ll operators and mechanics should be trained The owner is responsible for training the users Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator The owner user can prevent and is responsible for accidents or injuries occurring to himself or herself other people or property Preparation Evaluate the terrain to determine what ...

Page 5: ...y reason including emptying the catchers or unclogging the chute Stop equipment and inspect blades after striking objects or if an abnormal vibration occurs Make necessary repairs before resuming operations Keep hands and feet away from the cutting units Look behind and down before backing up to be sure of a clear path Never carry passengers and keep pets and bystanders away Slow down and use caut...

Page 6: ... defects HOW TO AVOID THE HAZARD Do not run engine indoors or in an enclosed area This product is designed for cutting and recycling grass or when equipped with a grass bagger for catching cut grass Any use for purposes other than these could prove dangerous to user and bystanders Note This engine is not equipped with a spark arrester muffler It is a violation of California Public Resource Code Se...

Page 7: ...ke sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope When operating machine on slopes banks or near drop offs always have ROPS roll over protection installed When operating a machine with ROPS roll over protection always use seat belt Be certain that the seat belt can be released quickly...

Page 8: ...es and clothing when working with a battery Battery gases can explode Keep cigarettes sparks and flames away from battery Hydraulic fluid escaping under pressure can penetrate the skin and cause injury Use cardboard or paper to find hydraulic leaks Never modify ROPS roll over protection frames or structures because they are specifically designed sized located and tested for injury reduction If a r...

Page 9: ...Safety 5 Slope Chart Read all safety instructions on pages 2 7 ...

Page 10: ...6 ...

Page 11: ... danger Replace any decal that is damaged or lost ON UPPER CONTROL BAR Part No 82 2290 ON CONTROL PANEL Part No 82 7730 ON CONTROL PANEL Part No 71 1280 ON LOWER CONTROL BAR Part No 82 2280 ON CONTROL PANEL Part No 65 3090 ON CONTROL PLATE Part No 82 7750 ON REAR FRAME Part No 95 2814 P A R K I N G B R A K E ON PARKING BRAKE LEVER Part No 52 2010 ...

Page 12: ... away from an open flame or where gasoline fumes may be ignited by a spark Store gasoline in an approved container and keep it out of the reach of children Never buy more than a 30 day supply of gasoline POTENTIAL HAZARD When fueling under certain circumstances a static charge can develop igniting the gasoline WHAT CAN HAPPEN A fire or explosion from gasoline can burn you and others and cause prop...

Page 13: ...st effective when mixed with fresh gasoline To minimize the chance of varnish deposits in the fuel system use fuel stabilizer at all times Filling the Fuel Tank 1 Shut the engine off 2 Clean around the fuel tank cap and remove the cap Use a funnel and add unleaded regular gasoline to the fuel tank until the level is 1 4 to 1 2 inch 6 mm to 13 mm below the bottom of the filler neck This space in th...

Page 14: ...1 mm 1 1 1 1 Install shift lever to transmission Rod fitting Clevis pin Washer 1 4 Hairpin cotter 2 2 2 2 Install control rods Fuel tank Control panel Bolt 5 16 1 x 7 8 22 5 mm Lock washer 5 16 Washer 5 16 Hose clamp 1 1 4 4 4 2 Install fuel tank and control panel Screw self tapping Star washer Wire tie 1 1 2 Connect wire harness Operator s Manual Engine Operator s Manual Parts catalog Registratio...

Page 15: ... Fuel Tank 1 Slide control panel over shift lever and under bottom of rear frame Fig 2 Align fuel tank to top of rear frame Fig 2 m 1716 1 2 3 Figure 2 1 Rear frame 2 Control panel 3 Fuel tank Note Place transmission in neutral Align control panel so there is 1 16 in 2 mm space between panel and lever 2 Secure control panel and fuel tank to rear frame with 4 7 8 in 22 5 mm bolts lock washers and w...

Page 16: ...throttle control lever in FAST position Fig 5 2 Hook wire Z bend into hole of speed control lever Fig 5 3 Loosen cable clamp screw allowing cable installation but do not tighten Fig 5 4 Move control cable casing and wire until hole in speed control lever is aligned with hole in base plate Insert a 1 4 in 6 35 mm diameter pin or bolt into aligned holes to hold adjustment 5 Pull throttle cable sligh...

Page 17: ...ttle to upper handle with cable tie Fig 6 m 2071 Figure 6 1 Clutch wire connector 2 Engine wire connector Install Control Rods 1 Thread rod fittings equal distance onto each control rod For a starting point thread on approximately 2 in 51 mm Fig 7 2 Slide clevis pins through rod fittings and mounting holes in idler brackets from outside Fig 7 Secure with washers and hairpin cotters Fig 7 m 2073 Fi...

Page 18: ...l rod 4 Parking brake lever 5 Check parking brake adjustment Brake rods should be adjusted so parking brake lever is snug when swung into position against the fixed bar while pulling back on upper control bar Fig 8 6 If brake adjustment is required remove hairpin cotter and washer securing brake rod fitting to idler bracket Fig 9 7 Adjust wing nut up or down on brake rod and secure fitting to idle...

Page 19: ...as an in line shift pattern Do not shift while unit is moving as transmission damage may occur Upper Control Bar Shift to desired gear and push forward on control bar to engage forward traction operation and pull back to brake Pull right side of control bar to turn right and left side to turn left Lower Control Bar Shift transmission to reverse and squeeze the handle and lower control bar together...

Page 20: ... in this position 2 Lift the parking brake lock Fig 11 up and gradually release the upper control bar The brake lock should stay in the set locked position Releasing the Parking Brake 1 Pull rearward on the upper control bar Fig 11 Lower the parking brake lock to the released position 2 Gradually release the upper control bar 1 2 m 4184 Figure 11 1 Upper control bar 2 Parking brake lock ...

Page 21: ...l recoil rope to its limit or let go of the starter handle when rope is pulled out because rope may break or recoil assembly may be damaged Stopping 1 Move the throttle lever to SLOW Fig 12 Note If the engine has been working hard or is hot let it idle for a minute before turning the ignition key OFF This helps cool the engine before it is stopped In an emergency the engine may be stopped by turni...

Page 22: ...ock system is designed to prevent the mower blades from rotating unless The control bail is depressed The blade control switch PTO is pressed ON The safety interlock system is designed to stop the mower blades if you released the blade control bail Testing the Safety Interlock System Test the safety interlock system before you use the machine each time If the safety system does not operate as desc...

Page 23: ... equal pressure to both ends of the upper control bar Fig 14 To turn release pressure on the upper control bar side away from the direction you want to turn Fig 14 1 2 m 4184 Figure 14 1 Upper control bar 2 Lower control bar Backward 1 To go backward move the shift lever to reverse gear 2 Release the parking brake refer to Releasing the Parking Brake page 16 3 Slowly squeeze the lower control bar ...

Page 24: ...ol bar and lift up on handle Fig 15 and 16 Note Lifting up on handle will assist driving the machine up a curb and not spin the drive wheels 1 m 4186 2 Figure 15 1 Lower Control Bar Engaged 1 Handle 1 m 4185 2 Figure 16 1 Lower Control Bar engaged and mower in reverse 2 Pull up to assist machine Stopping the Machine To stop the machine pull back on the upper control bar release the blade control b...

Page 25: ...lts check for wear cracks X X Electric Clutch Adjust X X Gasoline drain X Engine clean outside X X X Fuel Filter replace X X Tires check pressure X X Chipped Surfaces paint X More often in dusty dirty conditions POTENTIAL HAZARD If you leave the key in the ignition switch someone could start the engine WHAT CAN HAPPEN Accidental starting of the engine could seriously injure you or other bystanders...

Page 26: ...and causing damage Unscrew the cover nuts and remove the air cleaner cover Fig 17 3 Remove the air cleaner assembly Fig 17 4 Carefully slide the foam element off the paper element Fig 17 ÏÏÏÏ ÏÏÏÏ ÏÏÏÏ ÏÏÏÏ ÏÏÏÏ ÏÏÏÏ ÏÏÏÏ 1 2 2072 3 4 5 Figure 17 1 Cover nut 2 Air cleaner cover 3 Foam element 4 Paper element 5 Air cleaner base Cleaning the Foam and Paper Elements 1 Foam Element A Wash the foam ele...

Page 27: ...ge always operate the engine with the complete foam and paper air cleaner assembly installed 1 Carefully slide the foam element onto the paper air cleaner element Fig 17 2 Place the air cleaner assembly onto the air cleaner base Fig 17 3 Install the air cleaner cover and secure with cover nuts Fig 17 Engine Oil Service Interval Specification Change oil After the first 8 operating hours After every...

Page 28: ...damaged 1 2 3 Figure 20 1 Oil dipstick 2 Metal end 3 Filler tube Changing Draining Oil 1 Start the engine and let it run five minutes This warms the oil so it drains better 2 Park the machine so that the drain side is slightly lower than the opposite side to assure the oil drains completely Then disengage the power take off PTO set the parking brake and turn the ignition key to OFF to stop the eng...

Page 29: ...Remove the old filter and wipe the filter adapter Fig 22 gasket surface 3 Apply a thin coat of new oil to the rubber gasket on the replacement filter Fig 22 m 1256 1 2 3 Figure 22 1 Oil filter 2 Gasket 3 Adapter 4 Install the replacement oil filter to the filter adapter Turn the oil filter clockwise until the rubber gasket contacts the filter adapter then tighten the filter an additional 3 4 turn ...

Page 30: ... the engine and potentially causing damage 3 Remove the spark plug s and metal washer 2 1 m 2576 Figure 23 1 Spark plug wire 2 Spark plug Checking the Spark Plug 1 Look at the center of the spark plug s Fig 24 If you see light brown or gray on the insulator the engine is operating properly A black coating on the insulator usually means the air cleaner is dirty IMPORTANT Never clean the spark plug ...

Page 31: ...nnect a grease gun to the fitting Pump grease into the fittings until grease begins to ooze out of the bearings 4 Wipe up any excess grease Where to Add Grease 1 Lubricate the wheel bearings and front spindles until grease begins to ooze out of the bearings Fig 25 2147 Figure 25 2 Lubricate the transmission couplers Fig 26 m 4189 Figure 26 Tire Pressure Service Interval Specification Maintain the ...

Page 32: ... Adjusting the Brake The brake lever is on the upper control bar Fig 10 If the parking brake does not hold securely or the control bar is not parallel with the fixed bar an adjustment is required 1 Check the brake before you adjust it refer to Checking the Brake page 28 2 Release the parking brake refer to Releasing the Parking Brake page 16 3 To adjust the brake remove the cotter pin and washer f...

Page 33: ... a level surface to assure fuel tank drains completely Then disengage the power take off PTO set the parking brake and turn the ignition key to OFF to stop the engine Remove the key 2 Close fuel shut off valve at fuel tank Fig 29 3 Squeeze the ends of the hose clamp together and slide it up the fuel line away from valve Fig 29 4 Pull the fuel line off the valve Fig 29 Open fuel shut off valve and ...

Page 34: ...1 2 3 m 2066 Figure 30 1 Hose clamp 2 Fuel line 3 Filter Replacing the Drive Belt 1 Remove top capscrew securing idler support and idler bracket to rear frame Fig 31 2 Loosen bottom two mounting screws enough to allow belt to pass between drive pulley and idler support Fig 31 3 Raise wheel off ground enough to allow belt removal 2 m 1722 1 4 1 Figure 31 1 Top capscrew 2 Idler bracket 3 Idler suppo...

Page 35: ...cure to frame with engine mounting bolt Torque engine mounting bolt to 170 220 in lb 19 24 N m 9 Connect clutch in line wire connector to wire harness m 1221 1 2 4 3 5 6 Figure 32 1 Traction belt 2 Idler pulley 3 Clutch retainer 4 Tension spring 5 Adjusting nut 6 Pivot bolt Adjusting the Electric Clutch The clutch is adjustable to ensure proper engagement and proper braking Check adjustment after ...

Page 36: ...Maintenance 32 Wiring Diagram ...

Page 37: ...refer to Tire Pressure page 27 9 For storage over 30 days prepare the traction unit as follows A Add a petroleum based stabilizer conditioner to fuel in the tank Follow mixing instructions from stabilizer manufacturer 1 oz per gallon Do not use an alcohol based stabilizer ethanol or methanol Note A fuel stabilizer conditioner is most effective when mixed with fresh gasoline and used at all times B...

Page 38: ...is low 3 Add oil to crankcase 4 Cooling fins and air passages under engine blower housing are plugged 4 Remove obstruction from cooling fins and air passages 5 Spark plug is pitted fouled or gap is incorrect 5 Install new correctly gapped spark plug 6 Vent hole in fuel cap is plugged 6 Clean or replace the fuel cap 7 Dirt in fuel filter 7 Replace fuel filter 8 Dirt water or stale fuel is in fuel s...

Page 39: ... CORRECTIVE ACTION POSSIBLE CAUSES Machine does not drive 1 Shift lever is in NEUTRAL 1 Move shift lever to a drive gear position 2 Traction belt is worn loose or broken 2 Change Belt 3 Traction belt is off pulley 3 Change Belt ...

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Page 42: ...aterials or workmanship or if you need a referral to a TORO ProLine Service Dealer please feel free to contact us at the following address Toro Customer Service Department 8111 Lyndale Avenue South Bloomington MN 55420 1196 612 888 8801 or 800 348 2424 What Must You Do To Keep The Warranty In Effect You must maintain your TORO Product by following the main tenance procedures described in the opera...

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