background image

Drive System
Maintenance

Checking Tire Air Pressure

Service Interval:

Before each use or daily

Check the tire pressure (

Figure 33

).

The correct tire pressure is 96.5 kPa (14 psi).

g001055

Figure 33

Torquing the Wheel Lug
Nuts

Service Interval:

After the first 10 hours

WARNING

Failure to maintain proper torque could result
in failure or loss of wheel and could result in
personal injury.

Torque wheel lug nuts to 95 to 122 N

⋅⋅⋅

m (70

to 90 ft-lb).

1.

Prepare the machine for maintenance; refer to

Preparing for Maintenance (page 24)

.

2.

Torque the wheel lug nuts to 95 to 122 N

m (70

to 90 ft-lb).

Inspecting the Tires

Service Interval:

Every 100 hours

Operating accidents can damage a tire or rim, so
inspect the tire condition after an accident.

The DOT tire information is located on the side of
each tire. This information gives load and speed
ratings. Replacement tires should have the same or
better ratings.

Figure 34

is an example of tire wear caused by under

inflation.

r:\g010294

Figure 34

1.

Example of tire wear caused by underinflation

Figure 35

is an example of tire wear caused by over

inflation.

r:\g010293

Figure 35

1.

Example of tire wear caused by overinflation

32

 

Summary of Contents for Pro Force 44553

Page 1: ...Form No 3443 298 Rev A Pro Force Debris Blower Model No 44553 Serial No 407000000 and Up Register at www Toro com Original Instructions EN 3443 298 ...

Page 2: ...e to radio and television reception It has been type tested and found to comply with the limits for a FCC Class B computing device in accordance with the specifications in Subpart J of Part 15 of FCC Rules which are designed to provide reasonable protection against such interference in a residential installation However there is no guarantee that interference will not occur in a particular install...

Page 3: ...henever you need service genuine Toro parts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready Figure 1 identifies the location of the model and serial numbers on the product Write the numbers in the space provided Important With your mobile device you can scan the QR code on the serial number plate if...

Page 4: ...aintenance Schedule s 22 Daily Maintenance Checklist 24 Pre Maintenance Procedures 24 Preparing for Maintenance 24 Preparing the Machine for Weld Repairs 25 Engine Maintenance 25 Engine Safety 25 Servicing the Air Cleaner 25 Servicing the Carbon Canister 26 Servicing the Engine Oil 27 Servicing the Spark Plugs 29 Cleaning the Engine Screen and the Oil Cooler 29 Fuel System Maintenance 30 Replacing...

Page 5: ... not put your hands or feet near moving components of the machine Do not operate the machine without all guards and other safety protective devices in place and working on the machine Keep children bystanders and pets out of the operating area Never allow children to operate the machine Shut off the machine remove the key if equipped and wait for all movement to stop before you leave the operator ...

Page 6: ...rd keep bystanders away 5 Warning stay away from moving parts keep all guards and shields in place 6 Warning do not start the engine when the machine is disconnected from the tow vehicle hitch the machine to the tow vehicle before starting the engine decal115 5106 115 5106 1 Warning read the Operator s Manual 2 Thrown object hazard keep bystanders away 3 Cutting dismemberment hazard hand stay away...

Page 7: ...te the nozzle to the left 10 Engine run 5 Rotate the nozzle to the right 11 Start engine sequence Press the start button on the handheld remote Press the rotate nozzle left button Press the rotate nozzle right button Press the engine start button 6 Slow 12 There is a time limit of 3 seconds between pressing each button 7 ...

Page 8: ...ll screws 6 Assemble the handheld remote Media and Additional Parts Description Qty Use Operator s Manual 1 Read before operating Engine owner s manual 1 Use to reference the engine operation and maintenance Remote control 1 Use to remotely operate the blower Note Determine the left and right sides of the machine from the normal operating position 1 Connecting the Battery Parts needed for this pro...

Page 9: ...revent corrosion 5 Install the battery cover and secure with the clips 2 Mounting the Hitch to the Machine Parts needed for this procedure 1 Machine assembly 1 Hitch 2 Bolt 3 8 x 3 inches 2 Flange nut 3 8 inch Procedure 1 Position the machine on a flat level surface 2 Insert the hitch tube into the frame brackets Figure 4 Secure the tube to the frame with 2 bolts 3 8 x 3 inches and flange nuts 3 8...

Page 10: ...onnector to the towing vehicle connector Ensure that the brake lights illuminate properly with the brake pedal applied and the taillights flash when the turning signals are use 4 Assembling the Handheld Remote Parts needed for this procedure 1 Handheld remote 4 AAA batteries 6 Small screws Procedure 1 Remove the rubber bands securing the remote halves together and remove the back cover 2 Plug each...

Page 11: ...ection Press the right or left button to rotate the blower nozzle to the desired direction Figure 8 Engine Speed Press the INCREASE ENGINE SPEED rabbit or DECREASE ENGINE SPEED turtle button to increase or decrease the speed of the engine Figure 8 Pressing the INCREASE ENGINE SPEED and DECREASE ENGINE SPEED buttons at the same time returns the engine to idle Ignition Switch The ignition switch Fig...

Page 12: ...he machine refer to Resolving Fault Codes page 37 Note If you have a button pressed on the handheld remote when you start the machine the light will not flash 3 times a second after it turns off for 5 seconds g029824 Figure 10 1 Diagnostic light Specifications Radio Specifications Frequency 2 4 GHz Max output power 19 59 dBm Attachments Accessories A selection of Toro approved attachments and acce...

Page 13: ... fuel in an enclosed space Do not store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliance If you spill fuel do not attempt to start the engine avoid creating any source of ignition until the fuel vapors have dissipated Do not fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place con...

Page 14: ...method Ethanol Gasoline with up to 10 ethanol gasohol or 15 MTBE methyl tertiary butyl ether by volume is acceptable Ethanol and MTBE are not the same Gasoline with 15 ethanol E15 by volume is not approved for use Never use gasoline that contains more than 10 ethanol by volume such as E15 contains 15 ethanol E20 contains 20 ethanol or E85 contains up to 85 ethanol Using unapproved gasoline may cau...

Page 15: ...erwise injury or property damage may occur Discharged air has considerable force and could cause injury or loss of footing Stay away from the blower nozzle when the machine is operating Keep all bystanders away shut off the machine when bystanders enter the area do not direct discharge toward them Do not operate the machine when it is not connected to a towing vehicle Do not run the engine in or d...

Page 16: ... a machine under any conditions where traction steering or stability is in question Remove or mark obstructions such as ditches holes ruts bumps rocks or other hidden hazards Tall grass can hide obstructions Uneven terrain could overturn the machine Be aware that operating the machine on wet grass across slopes or downhill may cause the machine to lose traction Use extreme caution when operating t...

Page 17: ...ean Remove mud concrete and dirt after operation to prevent obstructing or clogging the buttons levers wiring and switches Do not allow liquid to enter the remote control or base unit enclosures Do not use high pressure equipment to clean the remote control or base unit Disconnect the RF2CAN and TEC2403 controllers before welding on the machine Failure to disconnect the controllers may result in d...

Page 18: ...otor Important Do not engage starter for more than 10 seconds at a time If engine fails to start allow 10 second cool down period between attempts Failure to follow these instructions can burn out starter motor 4 After the engine starts move the choke control to the OFF position If the engine stalls or hesitates move the choke back to the ON position for a few seconds then set the engine speed to ...

Page 19: ...n You can change the direction of the blower nozzle from right to left by pressing the appropriate button on the remote control Figure 17 g029818 Figure 17 1 LED light 5 Rotate right 2 Rotate left 6 Increase engine speed 3 Decrease engine speed 7 Engine stop 4 Engine start Operating the Optional Lights 1 If the engine is not running rotate the ignition key to the RUN ACCESSORY position 2 To switch...

Page 20: ...is visible in the nozzle position gauge the blower nozzle is aligned to blow to the right of the machine When the green pointer is visible in the nozzle position gauge the blower nozzle is aligned to blow to the left of the machine Nozzle Angle The pointer and gauge indicate the blower nozzle angle as follows When the pointer is in the same colored region on the decal that indicates that the chute...

Page 21: ...ways properly attach the machine safety chains to the towing vehicle Do not tow the machine faster than 88 km h 55 mph Recommended off road towing is not to exceed 24 km h 15 mph Avoid sudden stops and starts This can cause skidding or jack knifing Smooth gradual starts and stops will improve towing Avoid sharp turns to prevent rolling Chock the wheels to while parked to prevent movement Hauling t...

Page 22: ...If you must run the engine to perform a maintenance adjustment keep your hands feet clothing and all other parts of your body away from the engine and any moving parts Keep bystanders away from the machine Clean up oil and fuel spills Keep all parts in good working condition and all fasteners tightened Replace all damaged or missing decals Do not interfere with the intended function of a safety de...

Page 23: ... air filter Service more frequently if conditions are extremely dusty or sandy Replace the carbon canister purge line filter Replace the oil filter Check the spark plugs Every 500 hours Replace the fuel filter Important Refer to your engine owner s manual for additional maintenance procedures 23 ...

Page 24: ...e failure of machine systems causing possible harm to you or bystanders Keep the machine well maintained and in good working order as indicated in these instructions WARNING If you leave the key in the ignition switch someone could accidently start the engine and seriously injure you or bystanders Remove the key from the ignition and disconnect the wires from the spark plugs before you do any main...

Page 25: ... Replace the air filter element more frequently if conditions are dusty or sandy Checking the Air Filter 1 Check the air cleaner body for damage which could possibly cause an air leak Ensure that the cover seals around the air cleaner body Figure 20 Note Replace a damaged air cleaner cover or housing g002097 Figure 20 1 Latch 3 Air filter element 2 Air filter cover 2 Release the latches securing t...

Page 26: ... element into air filter housing Figure 20 Note Ensure that the filter is sealed properly by applying pressure to the outer rim of the filter when installing it Do not press on the flexible center of the filter 4 Align the air cleaner cover with the air cleaner housing Figure 20 5 Secure the cover to the housing with the latches Figure 20 Servicing the Carbon Canister Replacing the Carbon Canister...

Page 27: ...the dipstick add oil to bring the oil level to the FULL mark Do not overfill If the oil level is between the FULL and ADD marks no oil addition is required 1 Park the machine on a level surface 2 Shut off the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Clean around the oil dipstick Figure 24 so that dirt cannot fall into the hole and damage t...

Page 28: ...Oil Level page 15 Changing the Oil Filter Service Interval Every 200 hours Note Change the oil filter more frequently when the operating conditions are extremely dusty or sandy 1 Drain the oil from the engine refer to Changing the Oil page 27 2 Remove the old filter and wipe the filter gasket surface Figure 26 g001056 Figure 26 1 Oil filter 3 Adapter 2 Gasket 3 Apply a thin coat of new oil to the ...

Page 29: ...gap between the center and side electrodes Figure 27 Bend the side electrode if the gap is not correct Removing the Spark Plugs 1 Shut off the engine remove the key and wait for all moving parts to stop before leaving the operating position 2 Disconnect the spark plug wires from the spark plugs Figure 28 g002358 Figure 28 1 Spark plug wire 2 Spark plug 3 Clean around the spark plugs to prevent dir...

Page 30: ... you and others and can damage property Drain fuel from the fuel tank when the engine is cold Do this outdoors in an open area Wipe up any spilled fuel Never smoke when handling fuel and stay away from an open flame or a spark that could ignite fuel fumes 1 Park the machine on a level surface to ensure that the fuel tanks drain completely 2 Shut off the engine remove the key and wait for all movin...

Page 31: ...minal first and the negative last Charge the battery in an open well ventilated area away from sparks and flames Unplug the charger before connecting or disconnecting the battery Wear protective clothing and use insulated tools Replacing the Fuses Engine An in line fuse 15A is incorporated into the engine wiring harness Figure 31 g030098 Figure 31 1 Fuse block Receiver A fuse block is incorporated...

Page 32: ...efer to Preparing for Maintenance page 24 2 Torque the wheel lug nuts to 95 to 122 N m 70 to 90 ft lb Inspecting the Tires Service Interval Every 100 hours Operating accidents can damage a tire or rim so inspect the tire condition after an accident The DOT tire information is located on the side of each tire This information gives load and speed ratings Replacement tires should have the same or be...

Page 33: ...ey mounting bracket as shown in Figure 36 4 Pivot the motor mounting bracket away from the blower nozzle Figure 36 until the torque wrench reads 22 6 to 26 0 N m 200 to 230 in lb 5 While holding belt tension tighten the 2 flange capscrews and 2 flange locknuts Blower Maintenance Checking the Blower Nozzle Clamp Service Interval Before each use or daily 1 Prepare the machine for maintenance refer t...

Page 34: ...erference issues refer to Associating the Remote and the Control Module page 34 You can associate only Pro Force handheld remote to the Pro Force wireless control module Associating a Pro Force remote control to a different Pro Force wireless control module disassociates that remote control from the original Pro Force machine Note Local interference during operation may disassociate the handheld r...

Page 35: ...ease both buttons 7 Press and hold the ROTATE NOZZLE LEFT button Figure 40 Note The LED will blink about twice per second 8 Continue holding the ROTATE NOZZLE LEFT button Figure 40 and turn the ignition key start to the RUN position Note The LED turns solid if the procedure is successful It may take up to 20 seconds for the LED turns solid 9 Release the ROTATE NOZZLE LEFT button Figure 40 and rota...

Page 36: ...n in Figure 42 insert the new batteries into the terminal cradles Note When installing batteries observe proper polarity markings Figure 42 that are embossed onto the battery compartment to avoid damaging the terminal cradles You will not damage the machine if you incorrectly installing the batteries in the handheld remote but the handheld remote will not operate g341771 g341769 Figure 42 1 Positi...

Page 37: ...ized Toro distributor The handheld remote is associated with a different Pro Force machine 13 Flash once pause flash 3 times long pause then the pattern repeats Wrong handheld remote associated with the wireless control module The handheld remote is from the wrong type of machine such as a MH 400 with a ProPass handheld Check the engine oil level and adjust the oil level as necessary The engine oi...

Page 38: ...s in each flash pattern sequence The order and length of time for each pause in each flash pattern sequence Note If there are multiple machine faults active each fault will flash followed by a long pause After each active faults has been displayed the fault sequence will repeat If no active faults exist the diagnostic light will flash continuously once per second Resetting the Fault Codes 1 Turn t...

Page 39: ...ctor and the single socket connector into tethered cap Figure 46 Cleaning Washing the Machine Important Do not use brackish or reclaimed water to clean the machine Important Do not pressure wash the machine Wash the machine with mild detergent and water Avoid excessive use of water especially near the control console Disposing of Waste Engine oil engine and remote control batteries are pollutants ...

Page 40: ...tabilizer ethanol or methanol Note A fuel stabilizer conditioner is most effective when mixed with fresh fuel and used at all times B Run the engine to distribute conditioned fuel through the fuel system 5 minutes C Shut off the engine allow it to cool and drain the fuel tank refer to Servicing the Fuel Tank page 30 D Start the engine and run it until it stops E Choke the engine Start and run the ...

Page 41: ...Notes ...

Page 42: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs How do the California warnings compare to federal limits Prop 65 standards are often more stringent than federal and international standards There are various substances that require a Prop 65 warnin...

Page 43: ...product warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use remanufactured parts for warranty repairs Deep Cycle and Lithium Ion Battery Warranty Deep cycle and Lithium Ion batteries have a specified total number of kilowatt hours they can deliver during their lifetime Operating recharging and mainten...

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