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Pre-Maintenance
Procedures

Maintenance Safety

Disengage the drives and the cutting unit, engage
the parking brake, shut off the machine, and
remove the key. Wait for all movement to stop
before adjusting, cleaning, or repairing the
machine.

If the machine must be running to perform a
maintenance adjustment, keep your hands, feet,
clothing, and any parts of the body away from the
cutting unit, attachments, and any moving parts.
Keep bystanders away.

Keep all parts in good working condition and all
hydraulic fittings tight. Replace all worn, damaged,
or missing parts and decals. Keep all fasteners
tight to ensure that the machine is in safe working
condition.

Check the grass catcher components frequently
and replace them when necessary.

Clean grass and debris from the cutting unit,
drives, mufflers, and cooling screens to help
prevent fires.

Carefully release pressure from components with
stored energy.

If major repairs are ever needed or if assistance is
desired, contact an authorized Toro distributor.

To ensure optimum performance and continued
safety certification of the machine, use only
genuine Toro replacement parts and accessories.
Replacement parts and accessories made by
other manufacturers could be dangerous, and
such use could void the product warranty.

Disconnecting the Battery

Before performing maintenance on the machine,
disconnect the machine from the battery pack by
pulling the T-handle connector off the main power
supply connector (

Figure 39

).

g017237

Figure 39

1.

T-handle connector

2.

Main power supply
connector

34

 

Summary of Contents for Greensmaster eFlex 2120 04046

Page 1: ...m No 3422 698 Rev B Greensmaster eFlex 2120 Traction Unit Model No 04046 Serial No 403063147 and Up Model No 04047 Serial No 400000000 and Up Register at www Toro com Original Instructions EN 3422 698...

Page 2: ...esigned for cutting brush mowing grass and other growth alongside highways or for agricultural uses Important To maximize the safety performance and proper operation of this machine carefully read and...

Page 3: ...Decal 15 9 Installing the Grass Basket 16 10 Breaking in the Machine 16 Product Overview 17 Controls 17 Specifications 21 Attachments Accessories 21 Before Operation 21 Before Operation Safety 21 Perf...

Page 4: ...purposes other than its intended use could prove dangerous to you and bystanders Read and understand the contents of this Operator s Manual before starting the machine Do not put your hands or feet ne...

Page 5: ...Warning keep bystanders away from the battery 4 Electrical shock hazard do not allow tools to short circuit battery posts when performing maintenance decal120 9593 120 9593 1 Read the Operator s Manua...

Page 6: ...to disengage the brake 5 Rotate the latch to lock the parking brake compress the handle to release the latch 3 Compress the handle to engage the brake lever decal131 3111 131 3111 1 Fast 2 Slow decal...

Page 7: ...Explosion hazard no sparks or open flames 3 Electric shock hazard do not allow battery posts to short circuit 4 Warning do not operate this machine unless you are trained 5 Warning do not remove batt...

Page 8: ...Adjust the EZ Turn sensor 7 Transport wheels Transport Wheel Kit Model No 04123 Optional 2 Install the transport wheels 8 Production year decal 1 Install the production year decal 9 Grass basket 1 In...

Page 9: ...Center grass shield bolt 2 Target plate 2 Preparing the Traction Unit Optional Cutting Unit Models 04251 02452 04253 or 04254 No Parts Required Procedure If you are installing cutting unit Models 0425...

Page 10: ...keeps the machine from tipping backward onto the handle g017356 Figure 6 1 Kickstand STORAGE position 3 Kickstand SERVICE position 2 Locking pin 3 Push the cutting unit under the traction unit and to...

Page 11: ...The machine is traditionally operated with the handle telescoped out to its maximum height 5 Installing the Battery Pack Parts needed for this procedure 1 Battery pack 6 Bolt 5 16 x 1 2 inch 6 Washer...

Page 12: ...lt to 11 3 to 14 N m 100 to 130 in lb 9 Line up the tabs on the inside of the harness power plug with the slots in the battery pack receptacle Note Press the harness connector into the battery connect...

Page 13: ...machine wire harness under and behind the main harness on the left side of the machine and connect the small 6 pin connector on the harness to the matching connector on the main wire harness as shown...

Page 14: ...the sensor bracket toward the target plate until the light on top of the sensor illuminates Figure 17 If the light was already illuminated rotate it away from the target plate until it goes out and th...

Page 15: ...e tires to 83 to 103 kPa 12 to 15 psi 6 Carefully lower the machine off of the kickstand by pushing forward slowly or by lifting the lower handle support allowing the kickstand to spring back to the S...

Page 16: ...ng the basket with bent pitch arm contact points may cause contact between the basket and cutting unit causing undesired noise and or damage to the basket and cutting unit g032408 Figure 22 1 Pitch ar...

Page 17: ...e ground during mowing This allows you to make the turns at the end of each mowing pass at a slower speed You can use the switch at any time even while mowing This feature only reduces the ground spee...

Page 18: ...nter LCD Display The InfoCenter LCD display shows information about your machine and battery pack such as the current battery charge speed diagnostics information and more Figure 24 For more informati...

Page 19: ...is equipped with an automatic motor brake that prevents it from rolling when the machine is shut off The motor brake is on whenever the traction drive is in the NEUTRAL position or you move the speed...

Page 20: ...ckstand 2 Kickstand loop To prevent the machine from tipping backward when removing the reel lower the kickstand and push in the locking pin to lock it in the SERVICE position Figure 30 g017356 Figure...

Page 21: ...nd accessories To ensure optimum performance and continued safety certification of the machine use only genuine Toro replacement parts and accessories Replacement parts and accessories made by other m...

Page 22: ...7261 Microcut 1 6 to 3 2 mm 0 062 to 0 125 inch 110 2300 Extended Microcut 1 6 to 3 2 mm 0 062 to 0 125 inch Less aggressive 98 7260 Tournament 3 2 to 6 4 mm 0 125 to 0 25 inch 117 1532 Tournament Ed...

Page 23: ...k the adjustment Adjusting the Handle Angle 1 Remove the hairpin cotters from the handle retainers on each side of the machine Figure 32 g017355 Figure 32 1 Hairpin cotter 2 Handle retainer 2 While su...

Page 24: ...ngage the interlock system needs service Correct the problem before operating the machine refer to Servicing the Traction Interlock Switch page 36 or Adjusting the Reel Control page 40 6 With the OPC...

Page 25: ...g the trailer refer to your trailer Operator s Manual Important Ensure that the machine is shut off while you transport it on a trailer as damage can occur to the machine if it is on during transporta...

Page 26: ...nditions where traction steering or stability is in question Remove or mark obstructions such as ditches holes ruts bumps rocks or other hidden hazards Tall grass can hide obstructions Uneven terrain...

Page 27: ...6 1 Power light fault indicator 5 Menu access back button 2 Battery charge indicator 6 Down button 3 Fault log indicator 7 Right button 4 Speed control setting Power light fault indicator illuminates...

Page 28: ...me Lists the total number of hours that the reel has been turned on Power Use Lists the instantaneous power delivered by the battery in watts Battery Charge Lists the current battery charge as a perce...

Page 29: ...ort wheels 3 Carefully lower the machine off the kickstand Mowing the Green The green should be mowed in a straight back and forth direction across the green Avoid circular mowing or turning the mower...

Page 30: ...ng the Machine a Short Distance page 25 or Transporting the Machine a Considerable Distance page 25 Maintaining the Lithium Ion Battery Pack WARNING The battery pack contains high voltage which could...

Page 31: ...setting of the bedknife and other factors as discussed in this section To achieve maximum life and use from your battery apply the following care guidelines Do not open the battery pack There are no...

Page 32: ...he home page CAUTION If you leave the key in the ignition switch someone could accidently start the engine and seriously injure you or other bystanders Remove the key from the ignition and disconnect...

Page 33: ...afety interlock operation Check the parking brake operation Check that pivot joints operate freely Clean the battery case and motor cooling fins Check for unusual operating noises Check the reel to be...

Page 34: ...ss catcher components frequently and replace them when necessary Clean grass and debris from the cutting unit drives mufflers and cooling screens to help prevent fires Carefully release pressure from...

Page 35: ...the fuse If you attempt to open the main compartment of the battery pack you will void your warranty If you are having problems with your battery pack contact your authorized Toro distributor for hel...

Page 36: ...utomotive fuses If the fuses are not blown check the battery pack fuse as follows A Raise the battery platform refer to 5 Installing the Battery Pack page 11 B Remove the fuse cover Figure 43 g017425...

Page 37: ...s Figure 44 5 Place a 1 6 mm 0 062 inch thick shim between the mow sensor flag and the mow sensor Figure 44 6 Tighten the sensor mounting fasteners Check the gap The flag must not contact the sensor 7...

Page 38: ...tant Do not over adjust or the brake band may drag g016920 Figure 46 1 Jam nuts 2 Service brake cable Belt Maintenance Inspecting the Reel Drive Belt Service Interval Every 1 000 hours Make sure that...

Page 39: ...operate the machine without the rubber plug g017387 Figure 49 1 Engage disengage shaft 2 Rubber hole plug Engaging Disengaging the Transmission Belt Tensioner The transmission belt is tensioned by a s...

Page 40: ...il there is slack in the cable Figure 52 g017299 Figure 52 1 Reel control cable 2 Jam nuts 5 At the control handle bulkhead tighten the reel control cable enough to remove the slack from the cable wit...

Page 41: ...er plate the InfoCenter the power center and the machine power connector Clean the motor to provide proper cooling during operation Also keep the battery pack as clean as possible so that it maintains...

Page 42: ...attery pack especially if the pack is stored with a high charge Where possible store the machine in a cool not below freezing location 3 Connect the battery to the charger and keep the charger plugged...

Page 43: ...Notes...

Page 44: ...Notes...

Page 45: ...these activities We will not sell your personal information to any other company We reserve the right to disclose personal information in order to comply with applicable laws and with requests by the...

Page 46: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs...

Page 47: ...nty coverage is based on the table below using days in service and kWh whichever is greater to determine the correct Tier If a warrantable failure occurs during tier 2 7 the prorated warranty allows r...

Page 48: ...ot limited to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period o...

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