Toro 74942 Operator'S Manual Download Page 3

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Contents

Introduction .................................................................. 2
Safety ........................................................................... 4

Safe Operating Practices........................................... 4
Slope Indicator ....................................................... 6
Safety and Instructional Decals ................................. 7

Product Overview .........................................................12

Controls ...............................................................12
Specifications ........................................................13

Operation ....................................................................14

Adding Fuel...........................................................14
Checking the Engine Oil Level .................................15
Breaking In a New Machine .....................................15
Using the Rollover Protection System (ROPS) ............15
Think Safety First ...................................................16
Operating the Parking Brake ....................................17
Operating the Mower Blade Control Switch

(PTO) ...............................................................17

Maintenance .................................................................28

Recommended Maintenance Schedule(s) ......................28
Lubrication ...............................................................29

Greasing and Lubrication ........................................29
Where to Grease the Mower.....................................29
Lubricate Caster Wheel Hubs...................................31

Engine Maintenance ..................................................32

Servicing the Air Cleaner .........................................32
Servicing the Engine Oil..........................................33
Servicing the Spark Plug ..........................................36
Check Spark Arrester (if equipped)............................38

Fuel System Maintenance ...........................................38

Servicing the Electronic Fuel Injection

System ..............................................................38

Replacing the Low Pressure Fuel Filter ......................38
Servicing the High Pressure Fuel Filter ......................39
Servicing the Fuel Tank ...........................................39

Electrical System Maintenance ....................................39

Servicing the Battery...............................................39
Servicing the Fuses .................................................41
Jump Starting the Machine.......................................41

Drive System Maintenance .........................................43

Checking the Seat Belt.............................................43
Checking the Rollover Protection System (ROPS)

Knobs ...............................................................43

Adjusting the Tracking ............................................43
Checking the Tire Pressure ......................................44
Checking the Wheel Lug Nuts ..................................44
Checking the Wheel Hub Slotted Nut ........................44
Adjusting the Caster Pivot Bearing ............................44
Using the Clutch Shim ............................................45

Cooling System Maintenance ......................................47

Cleaning the Engine Screen and Engine Oil

Cooler ...............................................................47

Cleaning the Engine Cooling Fins and

Shrouds.............................................................47

Check and Clean the Hydraulic Unit Shrouds ..............47

Brake Maintenance ....................................................48

Adjusting the Parking Brake .....................................48

Belt Maintenance ......................................................49

Inspecting the Belts ................................................49
Replacing the Counter-Rotating Belt .........................49
Replacing the Mower Deck Belt................................50
Replacing the Hydraulic Pump Drive Belt...................51

Controls System Maintenance .....................................52

Adjusting the Control Handle Position ......................52
Adjusting the Motion Control Linkage ......................52
Adjusting the Motion Control Damper ......................53
Adjusting the Motion Control Neutral Lock

Pivot .................................................................53

Hydraulic System Maintenance ....................................54

Servicing the Hydraulic System.................................54

Mower Deck Maintenance...........................................56

Leveling the Mower Deck ........................................56
Servicing the Cutting Blades.....................................58
Removing the Mower Deck .....................................61

Cleaning ...................................................................63

Cleaning Under the Mower ......................................63
Waste Disposal.......................................................63

Storage ........................................................................63

Cleaning and Storage ..............................................63

Troubleshooting ...........................................................65
Schematics ...................................................................68

Summary of Contents for 74942

Page 1: ...essional 5000 Series Riding Mower with 60in or 72in TURBO FORCE Rear Discharge Mower Model No 74942 Serial No 314000001 and Up Model No 74944 Serial No 314000001 and Up g024137 Register at www Toro com Original Instructions EN 3380 844 C ...

Page 2: ...riding lawn mower is intended to be used by residential homeowners or professional hired operators It is designed primarily for cutting grass on well maintained lawns on residential or commercial properties It is not designed for cutting brush or for agricultural uses Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage Y...

Page 3: ...Fuel Injection System 38 Replacing the Low Pressure Fuel Filter 38 Servicing the High Pressure Fuel Filter 39 Servicing the Fuel Tank 39 Electrical System Maintenance 39 Servicing the Battery 39 Servicing the Fuses 41 Jump Starting the Machine 41 Drive System Maintenance 43 Checking the Seat Belt 43 Checking the Rollover Protection System ROPS Knobs 43 Adjusting the Tracking 43 Checking the Tire P...

Page 4: ...e functioning properly Operation Lightning can cause severe injury or death If lightning is seen or thunder is heard in the area do not operate the machine seek shelter Never run an engine in an enclosed area Only operate in good light keeping away from holes and hidden hazards Be sure all drives are in neutral and parking brake is engaged before starting engine Only start engine from the operator...

Page 5: ...ruck or trailer and refuel it on the ground If this is not possible then refuel such equipment with a portable container rather than from a fuel dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immediately Never overfill fuel tank ...

Page 6: ... degrees Use the slope chart to determine the degree of slope of hills before operating Do not operate this machine on a slope greater than 15 degrees Fold along the appropriate line to match the recommended slope 2 Align this edge with a vertical surface a tree building fence pole etc 3 Example of how to compare slope with folded edge 6 ...

Page 7: ...nal Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 1 403005 1 633922 68 8340 98 5954 103 2076 103 5858 7 ...

Page 8: ...107 2102 109 7232 114 4466 1 Main 25A 3 Charge 25A 2 PTO 10A 4 Auxiliary 15A 116 0090 116 0157 116 0205 8 ...

Page 9: ...116 0752 1 Latch 2 Unlatch 116 1654 116 1716 1 Fuel 6 Hour meter 2 Empty 7 PTO 3 Half 8 Parking brake 4 Full 9 Neutral 5 Battery 10 Operator presence switch 116 2643 116 3303 116 4858 116 5944 9 ...

Page 10: ...fast 5 Read the Operator s Manual 10 Contains lead do not discard Manufacturer s Mark 1 Indicates the blade is identified as a part from the original machine manufacturer 121 7586 1 Fast 3 Slow 2 Variable speed control 4 Power take off PTO 125 9382 1 Read the Operator s Manual for more information on servicing the machine 125 9384 1 Read the Operator s Manual for information on lubricating the bel...

Page 11: ...127 6661 1 Attention read the Operator s Manual for information on removing the blade 109 7069 11 ...

Page 12: ...tion switch is on Figure 6 The indicator light appears when the fuel level is low approximately one gallon remaining in the fuel tank Safety Interlock Indicators There are symbols on the hour meter and the indicate with a black triangle that the interlock component is in the correct position Figure 6 Battery Indicator Light If the ignition key is turned to the On position for a few seconds the bat...

Page 13: ...uminates perform initial trouble shooting checks Refer to the MIL section under Toubleshooting If these checks do not correct the problem further diagnosis and servicing by an Authorized Service Dealer is necessary Attachments Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities Contact your Authorized Ser...

Page 14: ...not operate without entire exhaust system in place and in proper working condition DANGER In certain conditions during fueling static electricity can be released causing a spark which can ignite the gasoline vapors A fire or explosion from gasoline can burn you and others and can damage property Always place gasoline containers on the ground away from your vehicle before filling Do not fill gasoli...

Page 15: ...on the engine Allow 40 to 50 hours of break in time for new machines to develop full power and best performance Using the Rollover Protection System ROPS WARNING To avoid injury or death from rollover keep the roll bar in the fully raised locked position and use the seat belt Ensure that the rear part of the seat is secured with the seat latch WARNING There is no rollover protection when the roll ...

Page 16: ... steep slopes can cause sliding and loss of control Wheels dropping over edges can cause rollovers which may result in serious injury death or drowning There is no rollover protection when the roll bar is down Always keep the roll bar in the fully raised and locked position and use the seat belt Read and follow the rollover protection instructions and warnings To avoid loss of control and possibil...

Page 17: ... 2 Figure 11 Releasing the Parking Brake G016995 1 2 Figure 12 Operating the Mower Blade Control Switch PTO The blade control switch PTO starts and stops the mower blades and any powered attachments Engaging the Blade Control Switch PTO Note Engaging the blade control switch PTO with the throttle position at half or less will cause excessive wear to the drive belts G008945 Figure 13 Disengaging th...

Page 18: ... Ensure the fuel shut off valve is open when starting the engine G008948 1 2 Figure 17 1 On 2 Off Starting and Stopping the Engine Starting the Engine 1 Raise the ROPS up and lock into place sit on the seat and fasten the seat belt 2 Move the motion controls to neutral locked position 3 Set the parking brake refer to Setting the Parking Brake 4 Move the blade control switch PTO to the Off position...

Page 19: ...e is closed before transporting or storing the machine as fuel leakage may occur Set the parking brake before transporting Make sure to remove the key as the fuel pump may run and cause the battery to lose charge The Safety Interlock System CAUTION If safety interlock switches are disconnected or damaged the machine could operate unexpectedly causing personal injury Do not tamper with the interloc...

Page 20: ...for other control lever 3 Sitting on the seat engage the parking brake move the blade control switch PTO to off and move the motion control levers to neutral lock position Now start the engine While the engine is running release the parking brake engage the blade control switch PTO and rise slightly from the seat the engine should stop 4 Sitting on the seat engage the parking brake move the blade ...

Page 21: ...the traction control levers to neutral and move to locked position disengage the power take off blade control switch PTO and turn the ignition key to off Set the parking brake when you leave the machine refer to Setting the Parking Brake in Operation Remember to remove the key from the ignition switch CAUTION Children or bystanders may be injured if they move or attempt to operate the machine whil...

Page 22: ... the pin from the height of cut bracket Figure 26 4 Select a hole in the height of cut bracket corresponding to the height of cut desired and insert the pin Figure 26 5 Push on the deck lift pull back on the transport lock and slowly lower the mower deck 1 3 2 G017027 Figure 26 1 Deck lift pedal 3 Transport lock 2 Cut of height pin Adjusting the Anti Scalp Rollers Whenever you change the height of...

Page 23: ...remove the key and wait for all moving parts to stop before leaving the operating position 3 Remove the carriage bolts and nuts from each skid Figure 29 g024244 1 2 3 Figure 29 1 Carriage bolt 3 Nut 2 Skid 4 Move each skid to the desired position and secure them with the carriage bolts and nuts Note Only use the top or center sets of holes to adjust the skids The bottom holes are used when switchi...

Page 24: ...ry hot Touching a hot engine or hydraulic drive units can cause severe burns Allow the engine and hydraulic drive units to cool completely before accessing the drive wheel release valves The drive wheel release valves are located in the back of each hydraulic drive unit under the seat Note Make sure the release valves are in the fully horizontal position when operating the machine or severe damage...

Page 25: ... unit starts to tip backward If it is not possible to use one full width ramp use enough individual ramps to simulate a full width continuous ramp Ensure the ramp is long enough so that the angles do not exceed 15 degrees Figure 35 A steeper angle may cause mower components to get caught as the unit moves from ramp to trailer or truck Steeper angles may also cause the unit to tip backward If loadi...

Page 26: ...Figure 35 1 Trailer 3 Not greater than 15 degrees 2 Full width ramp 4 Full width ramp side view 26 ...

Page 27: ... frequently If you cannot mow for an extended period first mow at a high cutting height then mow again two days later at a lower height setting Cutting Speed To improve cut quality use a slower ground speed in certain conditions Avoid Cutting Too Low If the cutting width of the mower is wider than the mower you previously used raise the cutting height to ensure that uneven turf is not cut too shor...

Page 28: ...0 hours Change the engine oil filter Clean the engine oil cooler Check clean and regap the spark plug Replace the fuel filter more often in dirty or dusty conditions Every 250 hours Change the hydraulic filters and hydraulic oil when using Mobil 1 oil more often in dirty or dusty conditions Every 300 hours Replace the primary air filter more often in dusty or sandy conditions Check the inner air f...

Page 29: ...out of the bearings 5 Wipe up any excess grease Where to Add Light Oil or Spray Lubrication Service Interval Every 100 hours Lubricate the deck lift pivots G017050 Figure 36 Where to Grease the Mower Service Interval Every 50 hours Grease the mower deck spindles Yearly Grease the pump belt idler arm Yearly Grease the front caster pivots more often in dirty or dusty conditions Yearly Repack the fro...

Page 30: ...p off until greasing is done Refer to Adjusting the Caster Pivot Bearing in Maintenance 8 Remove the hex plug Thread a grease fitting into the hole 9 Pump grease into the grease fitting until it oozes out around the top bearing 10 Remove the grease fitting in the hole Install the hex plug and dust cap Figure 40 g014942 Figure 40 30 ...

Page 31: ...ad spacer nut all of the way onto the end of the axle Leave approximately 3 mm 1 8 inch from the outer surface of the spacer nut to the end of the axle inside the nut 9 Insert the assembled nut and axle into the wheel on the side of the wheel with the new seal and bearing 10 With the open end of the wheel facing up fill the area inside the wheel around the axle full of general purpose grease 11 In...

Page 32: ...d pull the air cleaner cover off the air cleaner body Figure 43 7 Clean the inside of the air cleaner cover with compressed air 8 Gently slide the primary filter out of the air cleaner body Figure 43 Note Avoid knocking the filter into the side of the body 9 Remove the inner filter only if you intend to replace it Important Never attempt to clean the inner filter If the safety filter is dirty then...

Page 33: ... having 5W 20 or 5W 30 rating is acceptable up to 4 degrees C 40 degrees F Note Synthetic oils will provide better starting in extreme cold below 23 degrees C 10 degrees F Checking the Engine Oil Level Service Interval Before each use or daily Note Check the oil when the engine is cold WARNING Contact with hot surfaces may cause personal injury Keep hands feet face clothing and other body parts aw...

Page 34: ...ling center 1 Park the machine so that the rear is slightly lower than the front to ensure the oil drains completely 2 Disengage the PTO move the motion control levers to the neutral locked position and set the parking brake 3 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position Figure 46 g024213 G008793 1 2 3 4 4 5 Figure 46 34 ...

Page 35: ... Drain the oil from the engine refer to Changing the Engine Oil 2 Change the engine oil filter Figure 48 g024213 G008748 3 4 1 2 3 4 5 6 Figure 48 Note Ensure the oil filter gasket touches the engine and then an extra 3 4 turn is completed 3 Fill the crankcase with the proper type of new oil refer to Changing the Oil Servicing the Engine Oil Cooler Service Interval Every 200 hours 1 Keep the oil c...

Page 36: ...g tool feeler gauge to check and adjust the air gap Install a new spark plug s if necessary Type Champion XC12YC Champion Platinum3071 or equivalent Air Gap 0 76 mm 0 030 inch Removing the Spark Plug 1 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 2 Disengage the PTO move the motion control levers to the neutral locked position and set t...

Page 37: ...ydraulic unit shroud Figure 50 Checking the Spark Plug Important Replace the spark plug s when it has a black coating worn electrodes an oily film cracks or reuse is questionable If you see light brown or gray on the insulator the engine is operating properly A black coating on the insulator usually means the air cleaner is dirty Set the gap to 0 76 mm 0 030 inches G008794 1 2 Figure 52 Installing...

Page 38: ...ine contains an electronic fuel injection system It controls the fuel flow under different operating conditions The electronic control unit ECU continuously monitors the operation of the EFI system If a problem or fault within the system is detected the malfunction indicator light MIL is illuminated The MIL is the red light located in the right console panel Once the MIL illuminates perform initia...

Page 39: ...ure fuel filter Servicing the Fuel Tank Do not attempt to drain the fuel tank Ensure that an Authorized Service Dealer drains the fuel tank Electrical System Maintenance Servicing the Battery Service Interval Monthly WARNING CALIFORNIA Proposition 65 Warning Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer an...

Page 40: ...re the positive 4 Remove battery Installing the Battery 1 Position battery in the tray with the terminal posts opposite from the hydraulic tank Figure 55 2 First install the positive red battery cable to positive battery terminal 3 Then install the negative black battery cable and ground wire to the negative battery terminal 4 Secure the cables with 2 bolts 2 washers and 2 locknuts Figure 55 5 Sli...

Page 41: ...p 4 Main 25amp 2 Charge 25amp 5 Console 3 PTO 10amp Jump Starting the Machine 1 Check and clean corrosion from the battery terminals before jump starting Ensure the connections are tight CAUTION Corrosion or loose connections can cause unwanted electrical voltage spikes at anytime during the jump starting procedure Do Not attempt to jump start with loose or corroded battery terminals or damage to ...

Page 42: ... and at the same rated system voltage These instructions are for negative ground systems only 3 Connect the positive cable to the positive terminal of the discharged battery that is wired to the starter or solenoid as shown in Figure 58 Figure 58 1 Positive cable on discharged battery 5 Booster battery 2 Positive cable on booster battery 6 Discharged battery 3 Negative cable on the booster battery...

Page 43: ...d forward or pulled rearward to get both knobs fully engaged Figure 61 1 ROPS knob locked position 3 Roll bar in the upright position 2 Pull ROPS knob out and rotate 90 degrees to change roll bar position 4 Roll bar in the folded position Adjusting the Tracking 1 Disengage the blade control switch PTO 2 Drive to an open flat area move the motion control levers to the neutral locked position 3 Move...

Page 44: ...ce Figure 63 Checking the Wheel Lug Nuts Service Interval After the first 100 hours Every 500 hours Check and torque the wheel lug nuts to 122 129 N m 90 95 ft lb Checking the Wheel Hub Slotted Nut Service Interval After the first 100 hours Every 500 hours Check and ensure that the torque of the slotted nut is 286 to 352 N m 211 to 260 ft lb Note Do not use anti seize on wheel hub Figure 64 1 Slot...

Page 45: ...gure 66 1 Armature 5 Brake spacer 2 Field shell 6 Re gap shim 3 Rotor 7 Brake pole 4 Brake mounting bolt Removing the Clutch Shim 1 Stop the engine wait for all moving parts to stop and remove the key Engage the parking brake Allow the machine to cool completely before starting these instructions 2 Using an air compressor blow out any debris from under the brake pole and around the brake spacers F...

Page 46: ...Due to the way the rotor and armature faces wear peaks and valleys it is sometimes difficult to measure the true gap Figure 70 1 Feeler gauge Figure 71 1 Feeler gauge If the gap is less than 0 010 inch then reinstall the shim and reference the Troubleshooting section If the gap is sufficient proceed to the safety check in step F F Perform the following safety check i Sit on the seat and start the ...

Page 47: ...Disengage the PTO and set the parking brake 2 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Remove the air intake screen recoil starter and fan housing Figure 73 4 Clean the debris and grass from the engine parts 5 Install air intake screen recoil starter and fan housing Figure 73 Figure 73 1 Engine guard 4 Fan housing 2 Engine air int...

Page 48: ...ands DANGER Mechanical or hydraulic jacks may fail to support machine and cause a serious injury Use jack stand when supporting machine Do not use hydraulic jacks 5 Remove the rear tires from the machine 6 Remove any debris from the brake area 7 Rotate the drive wheel release handle to the released position Refer to the Using the Drive Wheel Release Valves section in Operation 8 Measure the overal...

Page 49: ... 129 N m 90 and 95 ft lb 16 Remove jack stands Belt Maintenance Inspecting the Belts Service Interval Every 50 hours Check the belts for squealing when the belt is rotating blades slipping when cutting grass frayed belt edges burn marks and cracks are signs of a worn mower belt Replace the mower belt if any of these conditions are evident Replacing the Counter Rotating Belt Squealing when the belt...

Page 50: ...ower the mower to the 76 mm 3 inches height of cut 4 Remove the belt covers Figure 77 Figure 77 Left side shown 1 Push tab down 2 Remove belt cover 5 Remove the counter rotating belt refer to page 6 Use a ratchet in the square hole in the idler arm to remove tension on the idler spring Figure 78 7 Remove the belt from the mower deck pulley 8 Lift up on the belt guide tab and remove the existing be...

Page 51: ...ds Figure 80 Figure 80 1 Idler pulley 5 Left hand hydraulic pump pulley 2 Clutch pulley 6 Square hole in idler arm 3 Pump drive belt 7 Idler spring 4 Right hand hydraulic pump pulley 5 Use a ratchet in the square hole in the idler arm to remove the idler spring Figure 80 6 Unhook the idler spring from the frame Figure 80 7 Remove the belt from the hydraulic unit drive pulleys and the engine pulley...

Page 52: ... adjustments so that the machine does not move in neutral Any adjustments are made for neutral positioning only WARNING Engine must be running and drive wheels must be turning so motion control adjustment can be performed Contact with moving parts or hot surfaces may cause personal injury Keep fingers hands and clothing clear of rotating components and hot surfaces 1 Prior to starting the engine p...

Page 53: ...jack stands 10 Raise the deck and re install the height of cut pin 11 Check that the machine does not creep in neutral with the park brakes disengaged Adjusting the Motion Control Damper The top damper mounting bolt can be adjusted to obtain a more desired motion control lever resistance See Figure 84 for mounting options Figure 84 RH Motion Control Shown 1 Torque the lock nut to 22 6 N m 16 7 ft ...

Page 54: ...he reservoir 9 Remove the dipstick and look at the end Figure 86 If the oil level is at the add mark slowly pour only enough oil into the hydraulic reservoir to raise the level to the full or H line Important Do not overfill the hydraulic units with oil as damage may occur Do not run the machine with the oil below the add mark 10 Install the dipstick 11 Repeat procedure for the opposite dipstick G...

Page 55: ...stop before leaving the operating position 3 Raise the machine and support it with jack stands Figure 87 Figure 87 1 Jack stands 4 Remove both the mower belt and the pump drive belt This will prevent oil getting on the belts Refer to Belts in the Maintenance Section 5 Place a drain pan under the filter remove the old filter and wipe the surface clean Figure 88 G008968 1 2 Figure 88 Bottom View of ...

Page 56: ...rking brake 3 Check the tire pressure in the drive tires Proper inflation pressure for tires is 90 kPa 13 psi Adjust if necessary 4 Position the transport lock in the latching position 5 Push the deck lift pedal all the way forward and the deck will latch at the 14 cm 5 1 2 inches transport position Figure 89 1 3 2 G017027 Figure 89 1 Deck lift pedal 3 Transport lock 2 Height of cut pin 6 Insert t...

Page 57: ...ht of cut plate Refer to Figure 93 Note The mower deck is attached in the back holes at the factory Refer to Figure 92 If needed use the front holes for further adjustment when leveling the mower deck Figure 92 1 Mower deck 3 Back hole 2 Front hole 1 g017029 Figure 93 1 Bolts at the bottom of the height of cut plate 12 If the deck is too low tighten the single point adjustment bolt by rotating it ...

Page 58: ...s damaged or worn replace it immediately with a genuine Toro replacement blade For convenient sharpening and replacement you may want to keep extra blades on hand DANGER A worn or damaged blade can break and a piece of the blade could be thrown into the operator s or bystander s area resulting in serious personal injury or death Inspect the blade periodically for wear or damage Replace a worn or d...

Page 59: ...ght hand blade on this mower deck is counter rotating and uses a left hand threaded blade bolt Use Figure 98 for the correct placement of the mower blades Replace the blades if a solid object is hit if the blade is out of balance or is bent To ensure optimum performance and continued safety conformance of the machine use genuine Toro replacement blades Replacement blades made by other manufacturer...

Page 60: ...cutting edge at both ends of the blade Figure 99 Maintain the original angle The blade retains its balance if the same amount of material is removed from both cutting edges Figure 99 1 Sharpen at original angle 2 Check the balance of the blade by putting it on a blade balancer Figure 100 If the blade stays in a horizontal position the blade is balanced and can be used If the blade is not balanced ...

Page 61: ... ft lb Figure 102 Figure 102 1 Front of mower deck 4 Counter rotating blade 2 Right hand threaded blade bolts 5 Left hand threaded blade bolt 3 Regular blades Removing the Mower Deck Before servicing or removing the mower deck lock out the spring loaded deck arms WARNING Deck lift arm assemblies have stored energy Removing the deck with out releasing the stored energy can cause serious injury or d...

Page 62: ...he idler arm for the ratchet 4 Ensure belt guide tab hits against pivot hub 8 Spring 7 Remove and retain the hardware on both sides of the deck as shown in Figure 104 Figure 104 1 Right stabilizer 2 Deck strut right side shown 3 Remove the rear deck lift attachment shoulder bolt and nut 4 Remove the front deck lift attachment shoulder bolt and nut 8 Raise the deck struts and secure them in the up ...

Page 63: ... Section 4 Service the air cleaner refer to Servicing the Air Cleaner in the Maintenance Section 5 Grease the machine refer to Greasing and Lubrication in the Maintenance Section 6 Change the crankcase oil refer to Servicing the Engine Oil in the Maintenance Section 7 Check the tire pressure refer to Checking the Tire Pressure in the Maintenance Section 8 Change the hydraulic filters refer to Serv...

Page 64: ...abilizer conditioned fuel over 90 days 13 Check and tighten all bolts nuts and screws Repair or replace any part that is damaged 14 Paint all scratched or bare metal surfaces Paint is available from your Authorized Service Dealer 15 Store the machine in a clean dry garage or storage area Remove the key from the ignition switch and keep it out of reach of children or other unauthorized users Cover ...

Page 65: ...are corroded loose or faulty 9 Check the electrical connections for good contact Clean the connector terminals thoroughly with electrical contact cleaner apply dielectric grease and reconnect 10 The relay or switch is defective 10 Contact an Authorized Service Dealer 11 The spark plug is faulty 11 Clean adjust or replace spark plug The engine will not start starts hard or fails to keep running 12 ...

Page 66: ...eck is not level 3 Level the mower deck from side to side and front to rear 4 The underside of mower is dirty 4 Clean the underside of the mower 5 The tire pressure is not correct 5 Adjust the tire pressure Mowing is resulting in uneven cutting height 6 The blade spindle bent 6 Contact an Authorized Service Dealer 1 The mower deck belt is worn loose or broken 1 Install a new deck belt 2 The mower ...

Page 67: ... Replace if necessary 5 Battery is not charged 5 Charge or replace the battery 6 Incorrect fuel filters used or dirty fuel filters 6 Contact an Authorized Service Dealer 7 Connections to sensors electronic control unit ECU and fuel injectors are not secured properly 7 Contact an Authorized Service Dealer 8 Low voltage from battery 8 Ensure a good 12 volt battery is being used and is fully charged ...

Page 68: ... B MAG ECU REG START AC STARTER AC IGNITION MODULES SPARK PLUG SPARK PLUG KOHLER EFI NEUT_L SW4 12 B 10 KEY_S 9 KEY_A 4 SEAT 11 BRAKE 2 NEUTRAL 3 PTO 5 FUEL 1 START_RELAY 7 MAGNETO 6 FUEL_SOLENOID 8 GROUND HOUR METER 2 R A I A 4 7 1 3 6 5 A 3 SW1 1 B B C B 8 2 4 5 IGNITION 6 5 1 KEY SW OPTIONAL ACCESSORIES 2 S Ignition switch terminal locations viewed from back OFF no connections ON BRIA START BRI...

Page 69: ...Notes 69 ...

Page 70: ...Notes 70 ...

Page 71: ...Notes 71 ...

Page 72: ... provided contact us at RLC Customer Care Department Toro Warranty Company 8111 Lyndale Avenue South Bloomington MN 55420 1196 888 865 5676 U S Customers 888 865 5691 Canada customers Owner Responsibilities You must maintain your Toro Product by following the maintenance procedures described in the Operator s Manual Such routine maintenance whether performed by a dealer or by you is at your expens...

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