Toro 41594 Operator'S Manual Download | Manualshive

Page: 47 / 76

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Figure 61

1.

Screws (#10 x
3/4 inch)

5.

2-pin
connector (fuel
pump/sending
unit)

9.

Seal

2.

Cover

6.

2-pin connector
(machine-wiring
harness)

10.

Fuel-hose
coupling

3.

Fuel tank

7.

2-socket
connector (fuel
pump/sending
unit)

11.

Fitting (fuel
pump)

4.

2-socket
connector
(machine-wiring
harness)

8.

Nut (fuel
pump/sending
unit)

3.

Disconnect the 2-socket connector of the
machine-wiring harness from the 2-pin connector
of the fuel pump/sending unit; disconnect the 2-pin
connector of the machine-wiring harness from the
2-socket connector of the fuel pump/sending unit
(

).

4.

Slide the locking sleeve of the fuel-hose coupling away
from the fitting of the fuel pump/sending unit and
remove the coupling and hose from the fitting (

Note:

Clean up any fuel that flows from the hose

coupling or fuel-pump fitting.

5.

Rotate the nut for the fuel pump/sending unit
counterclockwise and remove the nut and seal (

6.

Carefully lift and rotate the fuel pump/sending unit out
of the neck of the fuel tank (

Important:

Use caution when handling the fuel

pump/sending unit to avoid damaging the arm
for the float of the sending unit.

Figure 62

1.

Fuel tank neck

4.

Fuel pump/sending unit

2.

Arm (sending unit float)

5.

Filter

3.

Pickup tube (fuel filter)

6.

Float

47

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Summary of Contents for 41594

Page 1: ...Form No 3391 858 Rev B Multi Pro 5800 Turf Sprayer Model No 41594 Serial No 315000001 and Up Register at www Toro com Original Instructions EN 3391 858 B ...

Page 2: ...rotection Agency EPA and the California Emission Control Regulation of emission systems maintenance and warranty Replacements may be ordered through the engine manufacturer Introduction Read this manual carefully to learn how to operate and maintain your product properly The information in this manual can help you and others avoid injury and product damage Although Toro designs and produces safe p...

Page 3: ...nance Checklist 39 Notation for Areas of Concern 39 Premaintenance Procedures 40 Jacking the Sprayer Up 40 Accessing the Engine 40 Lubrication 42 Greasing the Sprayer 42 Greasing the Boom Hinges 42 Greasing the Actuator Rod Bearings 42 Engine Maintenance 43 Checking the Air Cleaner 43 Servicing the Engine Oil 44 Checking the PCV Valve 46 Fuel System Maintenance 46 Checking the Fuel Line and Connec...

Page 4: ... the equipment operator controls and safety signs All operators and mechanics should be trained The owner is responsible for training the users Never untrained people operate or service the equipment Note Local regulations may restrict the age of the operator The owner user can prevent and is responsible for accidents or injuries occurring to himself or herself other people or damage to property B...

Page 5: ... s recommendations Ensure that as little skin as possible is exposed while using chemicals Use appropriate Personal Protective Equipment PPE to guard against personal contact with chemicals such as safety glasses goggles and or face shield respirator or filter mask chemical resistant gloves rubber boots or other substantial footwear hearing protection clean change of clothes soap and disposable to...

Page 6: ...the rear and ensure that no one is behind you Back up slowly Watch out for traffic when you are near or crossing roads Always yield the right of way to pedestrians and other vehicles This sprayer is not designed for use on streets or highways Always signal your turns or stop early enough so that other people know what you plan to do Obey all traffic rules and regulations The electrical and exhaust...

Page 7: ... overturning of the sprayer Liquid loads can shift This shifting happens most often while turning going up or down hills suddenly changing speeds or while driving over rough surfaces Shifting loads can cause the sprayer to tip over When operating with a heavy load reduce your speed and allow for sufficient braking distance Do not suddenly apply the brakes Use extra caution on slopes Be aware that ...

Page 8: ...he procedures outlined in EN 1032 Whole Body Vibration Measured vibration level 0 14 m s2 Uncertainty Value K 0 07 m s2 Measured values were determined according to the procedures outlined in EN 1032 Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 93 6686 1 ...

Page 9: ...e lug nuts to 75 to 102 N m 55 to 75 ft lb 107 8732 1 Warning read the Operator s Manual 2 Torque lug nuts to 95 to 122 N m 75 to 90 ft lb 117 2718 117 4955 1 Warning read the Operator s Manual wear the seat belt when seated in the operator s position avoid tipping the machine 2 Warning wear hearing protection 120 0759 1 Decrease 6 On 2 Continuous variable setting spray pressure 7 Mix eductor 3 In...

Page 10: ... 2 Warning do not enter the tank 3 Caustic liquid chemical burn and toxic gas inhalation hazards wear hand skin eye and respiratory protection 120 0623 1 Tow hitch location 2 Tie down locations 3 Warning Read the Operator s Manual 120 0624 1 Crushing dismemberment hazard of bystanders do not exit or enter the machine while it is moving stop the machine before entering or exiting 2 Falling crushing...

Page 11: ...wly when traveling across or up and down slopes 2 Warning do not operate this machine unless you are trained 6 To start the engine engage the parking brake insert the ignition key and turn it to the start position 3 Warning stay away from moving parts keep all guards and shields in place 7 To stop the engine press the brake put the gear selector in neutral set the parking brake release the brake s...

Page 12: ...127 6979 127 6981 127 6982 1 Pump 2 Boom spray 130 7076 1 Neutral engine speed lock 3 Off 2 On 12 ...

Page 13: ...5 Light switch location 9 Raise boom 13 Center boom spray 2 Agitation 6 Left boom raise lower controls 10 Fast 14 Right boom spray 3 On 7 Right boom raise lower controls 11 Slow 4 Off 8 Lower boom 12 Left boom spray 13 ...

Page 14: ...f you do not use Pro Control XP Spray System adjust the boom bypass valves so that the pressure and application rate remains the same for all booms when you turn one or more booms off Refer to Calibrating the Boom Bypass Valves section in the Operation section 1 Checking the Boom Hinge Springs No Parts Required Procedure Important Operating the spray system with the boom hinge springs under the in...

Page 15: ... Operating the Booms page 32 2 Removing the Shipping Bumper No Parts Required Procedure 1 Remove the bolts washers and nuts that secure the shipping bumper to the front chassis plate Figure 4 Figure 4 1 Nut 3 Washer 2 Shipping bumper 4 Bolt 2 Remove the shipping bumper from the machine Figure 4 Note Discard the bolts washers nuts and shipping bumper 15 ...

Page 16: ...7 Pump 2 Operator s seat 5 Tank lid 8 Battery 3 Fresh water tank 6 Chemical tank 9 Headlights Figure 6 1 Boom control cylinder 4 Fuel tank 7 Center boom section 2 Boom transport cradle 5 Hydraulic tank 8 Tank drain valve 3 Valve cluster 6 Right boom section 9 Left boom section 16 ...

Page 17: ...lightly to allow the engine speed to increase G013753 1 2 3 4 5 Figure 8 1 Master boom switch 4 Traction pedal 2 Parking brake pedal 5 Starter switch and key 3 Brake pedal Brake Pedal Use the brake pedal to stop or slow the sprayer Figure 8 CAUTION If you operate the sprayer with poorly adjusted or worn brakes you could lose control of the sprayer resulting in serious injury or death to you or bys...

Page 18: ...e Coolant Temperature Indicator Use the engine coolant indicator A of Figure 11 to see the temperature of the engine coolant Note You can change the temperature indicator between English and metric units refer to Changing the Units of Measure English and Metric page 27 Figure 11 1 Engine coolant indicator 3 Charging system voltage indicator 2 Fuel level indicator 4 Engine speed indicator Fuel Leve...

Page 19: ...r disable the spray system Figure 14 Figure 14 1 Master boom switch Boom Lift Switches The boom lift switches are located on the control panel to the right of the seat and used to raise the left and right booms respectively Figure 15 Figure 15 1 InfoCenter 6 Section lift switch left boom 2 Ground speed lock switch 7 Throttle lever 3 Pump switch 8 Section switch left boom 4 Agitation switch 9 Secti...

Page 20: ...ally operated ball valve that controls flow to the agitation nozzles in the main tank Figure 16 Using this valve allows the user to control the sprayer system pressure at the agitation nozzles of the main tank when larger application rates are required Section Valves The section valves control flow to the 3 boom sections Figure 17 If you ever need to manually turn off a section rotate the knob on ...

Page 21: ...3 kg 6 665 lb Tank capacity 1135 6 L 300 US gallons Overall width with standard spray system booms stored in the X position 189 cm 74 3 4 inches Overall length with standard spray system 391 cm 154 inches Overall length with standard spray system to the top of the booms stored in the X position 442 cm 174 inches Overall height with standard spray system 146 cm 57 5 inches Overall height with stand...

Page 22: ...essure to ensure proper levels Fill the tires to 124 kPa 18 psi Note Also check the tires for wear or damage Checking the Engine Oil Service Interval Before each use or daily Check the engine oil level before you start the engine for the first time Engine oil specification Oil type API service classification SL or higher Oil viscosity refer to the engine oil viscosity table below Engine Oil Viscos...

Page 23: ...oft water and 50 long life ethylene glycol antifreeze CAUTION If the engine has been running the coolant may be hot and pressurized If you open the radiator cap when the coolant is hot it could spray out and severely burn you or bystanders Allow the engine to cool for at least 15 minutes before opening the radiator cap 1 Position the sprayer on a level surface 2 Set the parking brake stop the pump...

Page 24: ...0 Important The ISO VG 46 Multigrade fluid has been found to offer optimal performance in a wide range of temperature conditions For operation in consistently high ambient temperatures 18 C 65 F to 49 C 120 F ISO VG 68 hydraulic fluid may offer improved performance Premium Biodegradable Hydraulic Fluid Mobil EAL EnviroSyn 46H Important Mobil EAL EnviroSyn 46H is the only synthetic biodegradable fl...

Page 25: ...om your vehicle before filling Do not fill gasoline containers inside a vehicle or on a truck or trailer bed because interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge When practical remove gas powered equipment from the truck or trailer and refuel the equipment with its wheels on the ground If this is not possible then refuel such equipm...

Page 26: ...utton 4 Left button Left button Menu access Back button press this button to access the InfoCenter menus You can also use it to back out of any menu you are currently using Middle button use this button to scroll down menus Right button use this button to open a menu where a right arrow indicated additional content Note The purpose of each button may change depending on what is required at the tim...

Page 27: ...28 Figure 28 Additional options for the HD series models with an automatic transmission are not shown 1 Right selection button select context 4 Press the right selection button to display to the Settings submenus Note The Main Menu will display with the Settings option selected Note Pressing the center selection button the button below the down arrow icon in the display will move the selected opti...

Page 28: ... Backlighting and Contract Levels of the Display 1 Access the Settings menu refer to Accessing the Settings Menu page 27 2 To adjust the backlight level of the display press the center selection button the button below the down arrow icon in the display to move the selected option down to the Backlight setting Figure 30 Figure 30 1 Select arrow icon 5 Increase the value icon 2 Scroll down icon 6 D...

Page 29: ... the key from the starter switch 2 At the top of the sprayer tank remove the retainer that secures the hose fitting to attached to the large hose and the strainer housing Figure 31 Figure 31 1 Suction hose 2 Retainer 3 Remove the hose and hose fitting from the strainer housing Figure 31 4 Pull the suction strainer out of the strainer housing in the tank Figure 32 Figure 32 1 Suction strainer 5 Cle...

Page 30: ...edal will return to the Neutral position 3 To stop quickly press the brake pedal Note The stopping distance of you machine may vary depending on the sprayer tank load and ground speed of the machine Setting the Ground Speed Lock Switch CAUTION If you press the ground speed lock switch and do not have your foot on the traction pedal the traction unit may suddenly stop and cause you to lose control ...

Page 31: ...nfortunately there is no single material which is perfect for all foreseeable applications Some chemicals are more aggressive than others and each chemical interacts differently with various materials Some consistencies e g wettable powders charcoal are more abrasive and lead to higher wear rates If a chemical is available in a formulation that would provide increased life to the sprayer use this ...

Page 32: ...tops may cause damage to the cylinders and or other hydraulic components Operating the Boom Transport Cradle The sprayer is equipped with a boom transport cradle that has a unique safety feature In the event of accidental boom contact with a low overhead object while in the transport position the boom s can be pushed out of the transport cradles If this occurs the booms will come to rest in a near...

Page 33: ...you can clean it using a hand spray bottle of water or a toothbrush 1 Stop the sprayer on a level surface stop the engine and set the parking brake 2 Set the master boom switch to the Off position and then set the pump switch to the Off position 3 Remove the clogged nozzle and clean it using a spray bottle of water or a toothbrush Selecting a Nozzle Note Refer to the nozzle selection guide that is...

Page 34: ...he sprayer with clean water 16 Remove the nozzles and clean them by hand Replace damaged or worn nozzles Calibrating the Section Valves Important If you have the Pro Control Spray System installed the boom bypass valves must be closed Use the following adjustment only when you are not using the Pro Control Spray System Before using the sprayer for the first time or if the nozzles are changed adjus...

Page 35: ...ation bypass valve is in an intermediate adjusted relative to the pressure gauge for the sprayer system position as shown in C of Figure 38 Figure 38 1 Open 3 Intermediate position 2 Closed 0 Calibrating the Agitation Bypass Valve Service Interval Yearly Calibrate the agitation bypass valve Important If you have the Pro Control XP Spray System installed turn the power switch to Off now The followi...

Page 36: ... illustrate the tie down points Figure 41 1 Tie down points Figure 42 1 Rear tie down point Towing the Sprayer In case of an emergency the sprayer can be towed for a short distance after you open the tow valve However we do not recommend this as a standard procedure WARNING Towing at excessive speeds could cause a loss of steering control resulting in personal injury Never tow the sprayer faster t...

Page 37: ...Affix a tow line to the frame Refer to the front and rear towing points in Figure 44 and Figure 45 Figure 44 1 Front towing points Figure 45 1 Rear towing points 3 Release the parking brake 4 Tow the sprayer at less than 4 8 kph 3 mph 5 When finished close the tow valve and torque it to no more than 7 to 11 N m 5 to 8 ft lb 37 ...

Page 38: ... condition and wear of the tires Check the cooling system hoses for wear and damage Check the fan alternator belt Every 200 hours Change the engine oil including synthetic oil and oil filter Check front wheel toe in Inspect all hoses and connections for damage and proper attachment Clean the radiator fins Every 400 hours Grease the actuator rod bearings Complete all yearly maintenance procedure sp...

Page 39: ...el level Check the engine oil level Check the hydraulic oil level Check the coolant level Inspect the air filter Inspect the radiator and oil cooler for debris Check any unusual engine noises Check any unusual operating noises Check the tire pressure Check for fluid leaks Check all hydraulic and fluid hoses for damage kinks or wear Check the instrument operation Check the accelerator operation Cle...

Page 40: ...ng point at the front of the sprayer is under the front axle directly under the leaf springs Figure 46 G002215 1 Figure 46 1 Front jacking points The jacking point at the rear of the sprayer is on the rear side where the boom supports are Figure 47 G002216 1 Figure 47 1 Rear jacking points Accessing the Engine Removing the Forward Heat Shield 1 Start the engine and let it run until warm this warms...

Page 41: ...ower the machine and remove the jack stands Removing the Seat Base Access Panel 1 Remove the 2 flanged head bolts that secure the seat base access cover to the seat base Figure 50 Figure 50 1 Acoustic panel 3 Flanged head bolt 2 Seat base access cover 4 Hole seat base 2 Remove the seat base cover and the acoustic panel from the machine Figure 50 Installing the Seat Base Access Panel 1 Align the ac...

Page 42: ...s Important If the boom hinge is washed with water all water and debris must be cleared from the hinge assembly and fresh grease must be applied Grease Type No 2 general purpose lithium based grease 1 Wipe the grease fittings clean so that foreign matter cannot be forced into the bearing or bushing 2 Pump grease into the bearing or bushing at each fitting Figure 53 Figure 53 Right boom 1 Grease fi...

Page 43: ...1 Set the parking brake stop the pump stop the engine and remove the key from the starter switch 2 Tilt the passenger seat forward and align the prop rod into the detent in the prop rod guide slot 3 Wipe clean the dust cap and air cleaner body Figure 56 Figure 56 1 Dust cap 4 Air cleaner body 2 Latch dust cap 5 Dust valve 3 Air filter element 4 Check the air cleaner body for damage that could caus...

Page 44: ...e outer rim of the filter element when you install it Do not press on the flexible center part of the filter 8 Install the cover onto air cleaner body and secure the cover with the 2 latches Figure 57 Note Ensure that the dust valve os aligned between 5 to 7 o clock position when viewed from the end Figure 57 9 Align the coolant overflow tank to the tank support bracket and seat the tank firmly Fi...

Page 45: ... contacts the filter adapter then tighten the filter an additional 1 2 turn Figure 58 Note Do not over tighten the oil filter 9 Wipe clean any residual oil Changing the Engine Oil 1 Align a drain pan with a 9 L 9 5 US qt capacity or greater under the drain plug Figure 58 2 Remove the drain plug Figure 58 and allow the oil to drain completely Note Check the drain plug seal for wear and damage repla...

Page 46: ...he valve cover fitting Figure 60 5 Lower the driver s seat Fuel System Maintenance DANGER Under certain conditions fuel and fuel vapors are highly flammable and explosive A fire or explosion from fuel can burn you and others and can cause property damage Use a funnel and fill the tank outdoors in an open area when the engine is off and is cold Wipe up any fuel that spills Do not fill the fuel tank...

Page 47: ...uel pump sending unit Figure 61 4 Slide the locking sleeve of the fuel hose coupling away from the fitting of the fuel pump sending unit and remove the coupling and hose from the fitting Figure 61 Note Clean up any fuel that flows from the hose coupling or fuel pump fitting 5 Rotate the nut for the fuel pump sending unit counterclockwise and remove the nut and seal Figure 61 6 Carefully lift and r...

Page 48: ...machine wiring harness to the 2 socket connector of the fuel pump sending unit Figure 62 6 Rotate the starter switch to the On position and check the fuel hose coupling for leaks Note If the coupling leaks rotate the starter switch to the Off position remove the key remove the coupling check the coupling and fitting for dirt or damage and install the hose and coupling onto the fitting Note Repair ...

Page 49: ... the electrical system is located beneath the operator s seat Figure 64 g017894 Figure 64 1 Foam marker 5 Traction pedal locking switch 2 Boom actuators 6 Headlights 3 Spray system 7 Power 4 Open slot 8 Ignition switch Servicing the Battery WARNING CALIFORNIA Proposition 65 Warning Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of Calif...

Page 50: ...rminals and metal parts of the sprayer Always keep the battery strap in place to protect and secure the battery 3 Disconnect the positive red cable from the battery post 4 Remove the battery Installing the Battery 1 Set the battery on the battery box so that the battery posts are away from the sprayer 2 Connect the positive red cable to the positive battery post and the negative black cable to the...

Page 51: ...b and the rear lug nuts to 95 to 122 N m 75 to 90 ft lb Operating accidents such as hitting curbs can damage a tire or rim and also disrupt wheel alignment so inspect tire condition after an accident Changing the Planetary Gearbox Fluid Service Interval After the first 8 hours Every 400 hours Change the planetary gearbox fluid in each rear wheel after the first 8 hours and then after every 400 hou...

Page 52: ...rst The toe in should be 0 to 3 mm 0 to 1 8 inch 1 Check and fill all tires refer to Checking the Tire Air Pressure page 22 2 Measure the distance between both of the front tires at the axle height at both the front and rear of the front tires Figure 69 The distance between the front of the tires should be 0 to 3 mm 0 to 1 8 inch less than the distance between the back side of the front tires Figu...

Page 53: ...ace set the parking brake stop the pump stop the engine and remove the key from the starter switch CAUTION If the engine has been running the coolant may be hot and pressurized If you open the radiator cap when the coolant is hot it could spray out and severely burn you or bystanders Allow the engine to cool for at least 15 minutes before opening the radiator cap The radiator cap must be cool to t...

Page 54: ...p Figure 71 11 Open the expansion tank cap and fill the tank with coolant to the Cold level Figure 71 12 Check the coolant levels after several engine start up and shut down cycles Note Add coolant to the radiator and expansion tank as needed Brake Maintenance Adjusting the Brakes If the brake pedal travels more than 2 5 cm 1 inch before you feel resistance adjust the brakes as follows 1 Position ...

Page 55: ... be used provided they meet all the following material properties and industry specifications We do not recommend the use of synthetic fluid Consult with your lubricant distributor to identify a satisfactory product Note Toro will not assume responsibility for damage caused by improper substitutions so use only products from reputable manufacturers who will stand behind their recommendation High V...

Page 56: ...re 75 1 Hydraulic tank 2 Forward filter Rear filter located on the machine frame G013790 1 2 Figure 76 1 Hydraulic filter 2 Rear wheels 3 Clean the area around the filter mounting area 4 Place a drain pan under the filter 5 Remove the filter 6 Lubricate the new filter gasket 7 Ensure that the filter mounting area is clean 8 Screw the filter on until the gasket contacts the mounting plate then tigh...

Page 57: ...certified recycling center Checking the Hydraulic Lines and Hoses Inspect the hydraulic lines and hoses daily for leaks kinked lines loose mounting supports wear loose fittings weather deterioration and chemical deterioration Make all necessary repairs before operating WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury Ensure that all hydraulic fluid hoses and line...

Page 58: ...ever comes first Inspect the O rings in the valve assemblies Replace the O rings if necessary Examine each hose in the spray system for cracks leaks or other damage At the same time inspect the connections and fittings for similar damage Replace any hoses and fittings if damaged Changing the Pressure Filter Service Interval Every 400 hours 1 Move the machine to a level surface shut off the sprayer...

Page 59: ... Boom pivot pin housing 3 Lift up on the boom and remove the pin Figure 79 Slowly lower the boom to the ground 4 Inspect the pin for any damage replace if necessary 5 Use a wrench on the flat sides of the actuator rod to immobilize it then loosen the jam nut to allow for the eyelet rod to be manipulated Figure 80 G014220 1 2 3 4 5 6 7 Figure 80 1 Flat on the actuator rod 5 Eyelet adjusted 2 Jam nu...

Page 60: ...tion the sprayer on a level surface set the parking brake stop the pump stop the engine and remove the key from the starter switch 2 Tilt the driver and passenger seats forward and align the prop rod into the detent in the prop rod guide slot 3 Allow the cooling system to cool 4 Remove the seat base access cover refer to Removing the Seat Base Access Panel page 41 5 Using a soft brush and low pres...

Page 61: ...ator 1 Position the sprayer on a level surface set the parking brake stop the pump stop the engine and remove the key from the starter switch 2 Remove the 3 pin connector of the valve actuator from the 3 socket electrical connector of the sprayer harness 3 Remove the retainer that secures the a actuator to the manifold valve for the rate control agitation master boom or boom section valve Figure 8...

Page 62: ...d bolt 4 Retainer 2 Valve mount 5 Socket outlet fitting 3 Flanged locknut 6 Manifold valve assembly 3 Remove the 2 flanged head bolts and 2 flanged locknuts that secures the rate control valve to the valve mount and remove the valve manifold from the machine Figure 84 Note If necessary loosened the mounting hardware for the pressure filter head to ease removal of the rate control valve Removing th...

Page 63: ... Manifold Valve 1 Remove clamps and gaskets that secure the manifold for the master boom valve Figure 87 to the master boom bypass valve agitation valve and 90 flanged elbow at the end of the hose for the flow meter Note Retain the clamp s and gasket s for installation in Installing the Master Boom Manifold Valve page 68 Figure 87 1 Flange bypass master boom valve 5 90 flanged elbow 2 Flange agita...

Page 64: ...ange clamp 3 Flange adjacent section valve 2 Remove the retainers that secure the outlet fitting to the section valve manifold and the valve manifold to the bypass fitting Figure 90 Figure 90 1 Retainer 3 Socket outlet fitting 2 Socket bypass fitting 4 Manifold valve assembly 3 For the left or right boom section valves remove the flanged head bolts and flanged locknuts that secures the section val...

Page 65: ...ve closed 2 Remove the 2 endcap fitting assembly from each end of the manifold body Figure 93 and Figure 94 Figure 93 Agitation Valve Manifold 1 Stem retainer 7 Back seating O ring 0 676 inch 0 07 inch 2 Valve stem 8 Valve seat ring 3 Stem port 9 Mainfold body 4 Stem capture retainer 10 Ball valve 5 Endcap fitting 11 Endcap fitting assembly 6 Endcap seal O ring 0 796 inch 0 139 inch 65 ...

Page 66: ...tlet fitting O rings section valve manifold only endcap O rings back seating O rings ball seat for damage or wear Figure 93 and Figure 94 Note Replace any damaged or worn O rings or seats 2 Apply grease to the valve stem and insert it into the valve stem seat Figure 93 and Figure 94 3 Install the valve stem and seat into the manifold and secure the stem and seat with the stem retainer Figure 93 an...

Page 67: ...ket and agitation valve manifold with a clamp tightened hand tight A of Figure 96 5 Assemble the rate control valve to the valve mount with the 2 flanged head bolts and 2 flanged locknuts A of Figure 96 that you removed in step 3 of Removing the Rate Control Manifold Valve page 62 and torque the nut and bolt to 1017 to 1243 N cm 90 to 110 in lb 6 Assemble the outlet fitting onto the lower endcap f...

Page 68: ...nges of the agitation valve manifold and the adapter fitting for the agitation throttle valve C of Figure 97 8 Assemble the agitation valve manifold gasket and adapter fitting with a clamp tightened hand tight C of Figure 97 9 Assemble the agitation valve to the valve mount with the flanged head bolt and flanged locknut that you removed in step 2 of Removing the Agitation Manifold Valve page 62 an...

Page 69: ...a retainer into the socket of the bypass fitting A of Figure 99 3 Assemble the outlet fitting onto the lower endcap fitting of the manifold valve A of Figure 99 4 Secure the endcap fitting to the outlet fitting by inserting a retainer into the socket of the outlet fitting A of Figure 99 5 Align a 1 gasket between the flanges of the reducer coupling and the section valve manifold B of Figure 99 6 A...

Page 70: ...tion valves refer to Cleaning the Sprayer Valves page 60 B Check the brakes refer to Checking the Brakes page 25 C Service the air cleaner refer to Checking the Air Cleaner page 43 D Grease the sprayer refer to Greasing the Sprayer page 42 E Change the engine oil filter and oil refer to Changing the Engine Oil Filter page 45 and Changing the Engine Oil page 45 F Check the tire pressure refer to Ch...

Page 71: ... Contact your Authorized Service Dealer 6 Loose wires or poor connections 6 Check and tighten wire connections The engine starts but does not keep running 7 The cylinder head gasket is broken 7 Contact your Authorized Service Dealer 1 Dirt water or stale fuel is in the fuel system 1 Drain and flush the fuel system add fresh fuel 2 Loose wires or poor connections 2 Check and tighten wire connection...

Page 72: ...t or wheel hub key has been damaged 4 Contact your Authorized Service Dealer Troubleshooting the Spray System Problem Possible Cause Corrective Action 1 The electrical connection on the boom valve is dirty or disconnected 1 Turn the valve off manually Disconnect the electrical connector on the valve and clean all leads then reconnect it 2 Blown fuse 2 Check the fuses and replace them as necessary ...

Page 73: ...heating 1 Wait for the system to cool down before resuming operation If the thermal breakers trip repeatedly contact your Authorized Service Dealer A boom actuator is not operating properly 2 A thermal breaker in the boom actuator responsible for powering the actuator has tripped or malfunctioned 2 Contact your Authorized Service Dealer 73 ...

Page 74: ...Schematics Flow Diagram Rev A 74 ...

Page 75: ... 3766 3636 Jean Heybroek b v Netherlands 31 30 639 4611 Victus Emak Poland 48 61 823 8369 European Privacy Notice The Information Toro Collects Toro Warranty Company Toro respects your privacy In order to process your warranty claim and contact you in the event of a product recall we ask you to share certain personal information with us either directly or through your local Toro company or dealer ...

Page 76: ...not limited to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to the scheduled replacement time for that part Parts replaced under this warranty are covered for the duration of the original product warranty and become the property of Toro Toro will ma...

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