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Form No. 3412-564 Rev B

30in Stand-On Aerator

Model No. 39519—Serial No. 400000000 and Up

*3412-564* B

Summary of Contents for 39519

Page 1: ...Form No 3412 564 Rev B 30in Stand On Aerator Model No 39519 Serial No 400000000 and Up Register at www Toro com Original Instructions EN 3412 564 B...

Page 2: ...ained lawns on residential grounds parks sports fields and commercial grounds Using this product for purposes other than its intended use could prove dangerous to you and bystanders Read this informat...

Page 3: ...36 Fuel System Maintenance 36 Servicing the Fuel Filter 36 Electrical System Maintenance 37 Servicing the Battery 37 Servicing the Fuses 39 Drive System Maintenance 39 Checking the Air Pressure in th...

Page 4: ...cause noncompliance of this machine Safe Operating Practices The following instructions are from ANSI standard B71 4 2012 Training Read the Operator s Manual and other training material Note If the o...

Page 5: ...rk or pilot light such as on a water heater or on other appliances Do not fill containers inside a vehicle on a truck or on a trailer bed with a plastic liner Always place containers on the ground awa...

Page 6: ...turn over if a wheel goes over the edge of a cliff or ditch or if an edge caves in Be aware that operating on wet grass across steep slopes or downhill may cause the machine to lose traction Loss of...

Page 7: ...degrees Use the slope chart to determine the degree of slope of hills before operating Do not operate this machine on a slope greater than 15 degrees Fold along the appropriate line to match the recom...

Page 8: ...h the hot surface decal116 9391 116 9391 decal117 2718 117 2718 decal120 9570 120 9570 1 Warning stay away from moving parts keep all guards and shields in place decal121 6150 121 6150 1 Cutting hazar...

Page 9: ...ls and tines rotate when moving backward 11 Warning keep bystanders away 2 Slow 7 Continuous variable setting 12 Warning do not operate the machine unless you are trained 3 Neutral 8 Choke on 13 Throw...

Page 10: ...om moving parts keep all guards in place 4 Off tine ground engagement foot switch decal121 6166 121 6166 1 Tipping hazard do not turn sharply while travelling fast slow down and turn gradually 3 Warni...

Page 11: ...decal116 9392 116 9392 1 Read the instructions before servicing or performing maintenance read the Operator s Manual for information on lubricating the machine 11...

Page 12: ...osive gases Battery gases can explode causing serious injury Keep sparks flames or cigarettes away from battery Ventilate when charging or using battery in an enclosed space Make sure that the venting...

Page 13: ...s and engagement of components Sparks could cause an explosion or moving parts could accidentally engage causing personal injury Be sure ignition switch is in the OFF position before charging the batt...

Page 14: ...age 16 6 Turn the key switch to the START position refer to Ignition Switch page 16 Note Release the switch as soon as the engine starts Important Do not crank the engine continuously for more than 10...

Page 15: ...lever is moved Important The tines rotate when the traction control levers are moved out of the Neutral position g025895 Figure 7 1 Left traction control lever 5 Reverse 2 Right traction control lever...

Page 16: ...ke move the choke lever backward Note Pull the choke lever back into the detent to set the choke to the OFF position Note Do not run a warm engine with the choke in the ON position Parking Brake Handl...

Page 17: ...shutoff valve to shut off the fuel when the machine will not be used for a few days when transporting the machine to and from the jobsite or when the machine is parked inside a building To open for fu...

Page 18: ...range 5 to 13 cm 2 to 5 inches Weight 460 kg 1 015 lb Operation Note Determine the left and right sides of the machine from the normal operating position Checking the Engine Oil Level Service Interval...

Page 19: ...pproved gasoline may cause performance problems and or engine damage which may not be covered under warranty Do not use gasoline containing methanol Do not store fuel either in the fuel tank or fuel c...

Page 20: ...soap and water Using Stabilizer Conditioner Use a fuel stabilizer conditioner in the machine to provide the following benefits Keeps fuel fresh during storage of 90 days or less For longer storage it...

Page 21: ...ey 2 Raise the machine and support it with jack stands with a 460 kg 1 015 lb capacity CAUTION Raising the machine for service or maintenance relying solely on mechanical or hydraulic jacks could be d...

Page 22: ...Handle page 16 4 With the traction control levers in the neutral position turn the key to the start position the starter must not crank refer to Traction Control Levers page 15 and Ignition Switch pa...

Page 23: ...o the MIDWAY position refer to Throttle Lever page 16 2 Step on the tine elevation switch to lower the tines Figure 16 g025900 Figure 16 1 Tine elevation switch 3 Stand on the switch and move the trac...

Page 24: ...pin very rapidly by positioning 1 lever too much ahead of the other Operator may lose control of the machine which may cause damage to the machine or injury Use caution when making turns Slow the mach...

Page 25: ...ed by law Please carefully read all the safety instructions CAUTION This machine does not have proper turn signals lights reflective markings or a slow moving vehicle emblem Driving on a street or roa...

Page 26: ...iler or truck should be as level as possible WARNING Loading the machine onto a trailer or truck increases the possibility of backward tip over and could cause serious injury or death Use extreme caut...

Page 27: ...anging the filter Before each use or daily Check the engine oil level Check the condition of the sprockets Check the condition and tension of the chains Lubricate the chains Check the safety interlock...

Page 28: ...the torque of the transmission output shaft nut Yearly or before storage Touch up chipped paint Pre Maintenance Procedures CAUTION Raising the machine for service or maintenance relying solely on mec...

Page 29: ...ing Grease Institute NGLI grade 2 multi purpose gun grease Note Refer to the lubrication chart for service intervals Lubrication Chart Fitting Locations Initial Pumps Number of Places Service Interval...

Page 30: ...l Yearly Removing the Caster Wheel Assembly 1 Turn the key in the ignition switch to the OFF position engage the parking brake wait for all moving parts to stop and remove key 2 Lift the front of the...

Page 31: ...wrench flats facing outward onto the end of the axle that is prepared with thread locking compound Figure 27 Note Do not thread spacer nut all of the way onto the axle Leave approximately 3 mm 1 8 in...

Page 32: ...vere conditions 1 Inspect the element for tears an oily film or damaged Figure 28 Important Replace the foam element if it is worn or damaged 2 Wash the foam element in liquid soap and warm water When...

Page 33: ...hine so that the drain side is slightly lower than the opposite side to assure the oil drains completely 2 Shut off the engine engage the parking brake remove the key and wait for all moving parts to...

Page 34: ...filter to soak up any spilled oil Important Spilled oil may drain under the engine and onto the clutch Oil spilled on the clutch may damage the clutch cause the blades to stop slowly when the clutch...

Page 35: ...ap Install a new spark plug s if necessary Removing the Spark Plug 1 Shut off the engine engage the parking brake remove the key and wait for all moving parts to stop before leaving the operating posi...

Page 36: ...sh Note Soak the arrester screen in solvent if necessary C Install spark arrester onto exhaust outlet Fuel System Maintenance Servicing the Fuel Filter Replacing the Fuel Filter Service Interval Every...

Page 37: ...ct your hands Battery electrolyte contains sulfuric acid which is fatal if consumed and causes severe burns Removing the Battery WARNING Battery terminals or metal tools could short against metal mach...

Page 38: ...with a flanged bolt and flanged nut Figure 38 4 Slide the red terminal cover over the positive battery terminal 5 Install the negative battery cable and the ground wire to the negative battery termina...

Page 39: ...ry cable from the battery terminal refer to steps 5 and 6 of Installing the Battery page 38 Drive System Maintenance Checking the Air Pressure in the Tires Service Interval Every 50 hours Note The sem...

Page 40: ...support 3 Check the chains on both sides of the machine for proper tension Note The chains should move up and down 6 to 12 mm 1 4 to 1 2 inch 4 At each side of the machine loosen the 3 nuts and bolts...

Page 41: ...lt that secure the idler sprocket Figure 44 5 Increase or decrease chain tension by performing the following Push down and forward on the sprocket to increase the chain tension as shown in Figure 44 L...

Page 42: ...ough 7 Adjusting the Brake Switch 1 Park the machine on a level surface 2 Turn the key in the ignition switch to the OFF position and wait for all moving parts to stop 3 Prior to adjusting the brake s...

Page 43: ...age the parking brake remove the key and wait for all moving parts to stop before leaving the operating position 2 Loosen the locknut 3 8 inch that secures the auxiliary pump idler pulley to the chass...

Page 44: ...ng the operating position 3 Push the control lever all the way forward to the front reference bar 4 If the control lever contact the reference bar or do not contact the reference bar perform the follo...

Page 45: ...ve the key and wait for all moving parts to stop before leaving the operating position 4 Remove the console pad refer to Removing the Console Pad page 28 5 Clean area around hydraulic reservoir cap Fi...

Page 46: ...tamination enter hydraulic system g026008 Figure 53 3 At the front of the auxiliary hydraulic pump remove the inlet hose from the hydraulic fitting in the pump place the end of the hose in a drain con...

Page 47: ...brake remove the key and wait for all moving parts to stop before leaving the operating position 2 Allow the machine to cool off 3 Remove the cap from the expansion tank and check the hydraulic fluid...

Page 48: ...ure 57 g026014 Figure 57 1 Transmission 4 Washer head bolts 1 4 x 3 4 inch 2 Filter adapter 5 Filter guard 3 Transmission filter 4 Clean the around the transmission filter Figure 57 5 Align a drain pa...

Page 49: ...re 58 and Figure 59 4 Add the specified oil to the expansion tank until oil flows from the sight plug port refer to Checking the Transmission Oil Level page 47 5 Install the sight plug and torque it t...

Page 50: ...the rear cover panel to the holes in the chassis Figure 60 7 Secure the cover panel to the chassis with the 2 bolts and 2 washers Figure 60 that you removed in step 3 and torque the bolts to 37 to 45...

Page 51: ...from the Machine Service Interval Before each use or daily 1 Shut off the engine engage the parking brake remove the key and wait for all moving parts to stop before leaving the operating position 2...

Page 52: ...atic drive 3 Service the air cleaner refer to Servicing the Air Cleaner page 32 4 Lubricate the machine refer to Lubricating the Grease Fittings page 29 5 Change the engine oil refer to Changing the E...

Page 53: ...onnections for good contact Clean connector terminals thoroughly with electrical contact cleaner apply dielectric grease and reconnect 8 A relay or switch is faulty 8 Contact an Authorized Service Dea...

Page 54: ...ns are not properly tensioned 7 Check the jackshaft drive chain tension the drive wheel chain tension and the tine drive chain tension 1 There is an auxiliary pump belt problem 1 Tension or replace th...

Page 55: ...Schematics g020224 Electrical Diagram Rev A 55...

Page 56: ...g020225 Electrical Schematic Rev A 56...

Page 57: ...g020226 Hydraulic Diagram Rev A 57...

Page 58: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs...

Page 59: ...but are not limited to weather storage practices contamination use of unapproved coolants lubricants additives fertilizers water or chemicals etc Normal noise vibration wear and tear and deterioratio...

Page 60: ......

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Toro 39519, Operator'S Manual

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