Toro 38063 Operator'S Manual Download | Manualshive

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8

Assembly

Note: Determine the left and right sides of the machine from the normal operating position.

Loose Parts

DESCRIPTION

QTY.

USE

Handle assembly

1

Bolts

4

Installing the handle assembly

Curved washers

4

Installing the handle assembly

Flange nut

1

Speed selector rod

1

Cotter pin

1

Installing the speed selector rod

Flat washer

1

g

Flange locknut

1

Installing the traction rod

Clevis pin

Cotter pin

1

1

Installing the auger/impeller drive control
linkage

Chute control rod assembly (Rod and bracket,
worm gear, and bracket)

1

Bolt, pyramidal washer, and locknut

1

Installing the chute control rod

Bolt

1

Locknut

1

Carriage bolt

Rubber washer

Friction plate

Large flat washer

Curved washer

Locknut

1

1

1

1

1

1

Securing the chute deflector

Ignition key

1

Starting and stopping the engine

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Summary of Contents for 38063

Page 1: ...Operator s Manual International English GB Form No 3326 387 Rev A 622 Power Throw Snowthrower Model No 38063 220000001 and Up ...

Page 2: ...14 Removing the Carburetor Heater Box 14 Installing the Carburetor Heater Box 15 Starting the Engine 15 Stopping the Engine 16 Freewheeling or Self propel Drive 16 Snowthrowing Tips 16 Maintenance 18 Recommended Maintenance Schedule 18 Checking the Engine Oil Level 19 Page Checking the Auger Gearbox Grease 19 Adjusting the Skids and the Scraper 19 Adjusting the Speed Selector 20 Adjusting the Trac...

Page 3: ...children to operate the snowthrower Never allow adults to operate the snowthrower without proper instruction Keep the area of operation clear of all persons particularly small children and pets Exercise caution to avoid slipping or falling especially when operating the snowthrower in reverse Preparation Thoroughly inspect the area where you will use the snowthrower Remove all doormats sleds boards...

Page 4: ...nd space heaters and clothes dryers Allow the engine to cool before storing in any enclosure Always refer to this operator s manual for important details if the snowthrower is to be stored for an extended period Maintain or replace safety and instruction labels when necessary Run the engine run for a few minutes after clearing the snow to prevent the auger impeller from freezing Toro Snowthrower S...

Page 5: ...perator s ear of 90 dB A based on measurements of identical machines per Directive 84 538 EEC Sound Power Level This unit has a sound power level of 101 LwA based on measurements of identical machines per Directive 84 538 EEC Vibration Level This unit has a maximum hand arm vibration level of 14 3 m s based on measurements of identical machines per EN 1033 Read and understand the contents of this ...

Page 6: ...om moving parts stop the engine and remove the key before performing maintenance 99 3215 1 Traction drive 2 Squeeze the control handle to engage 3 Release the control handle to disengage 4 Warning read the Operator s Manual 5 Thrown object hazard keep bystanders away 6 Cutting dismemberment in impeller and auger hazard stay away from moving parts stop the engine and remove the key before performin...

Page 7: ... speed settings 2 Speed selector 3 Reverse drive speed setting 104 9741 Tecumseh Part No 34418 1 Choke 2 Increasing scale Tecumseh Part No 35063 1 Key ignition 2 Engage to start the engine 3 Disengage to stop the engine 4 Fast 5 Increasing scale 6 Slow 7 Stop the engine Tecumseh Part No 36501 1 Primer Tecumseh Part No 37119 1 Warning hot surface do not touch ...

Page 8: ...lling the speed selector rod Flat washer 1 g Flange locknut 1 Installing the traction rod Clevis pin Cotter pin 1 1 Installing the auger impeller drive control linkage Chute control rod assembly Rod and bracket worm gear and bracket 1 Bolt pyramidal washer and locknut 1 Installing the chute control rod Bolt 1 Locknut 1 Carriage bolt Rubber washer Friction plate Large flat washer Curved washer Lock...

Page 9: ...until they are finger tight Fig 2 Note The concave side of the curved washer goes against the outside of the handle 6 Align the holes in the right side of the handle assembly with the holes in the right side plate and secure the handle with two cap screws and curved washers until they are finger tight 7 Ensure that the handles are at the same height then tighten the handle fasteners securely 8 Sli...

Page 10: ...tion control lever is one to two inches 2 5 to 5 0 centimeters as shown in Figure 6 6 Adjust the two flange nuts if necessary to obtain the proper distance between the top of the handgrip and the bottom of the traction control lever 7 Tighten the flange nuts securely Installing the Auger Impeller Drive Control Linkage 1 Loosen the jam nut above the clevis on the upper control rod Fig 7 649 1 2 5 3...

Page 11: ...ute Control Rod 1 Assemble the chute control bracket and rod to the left side of the handle assembly with the bolt and the locknut as shown in Figure 9 Note Leave the locknut loose 886 1 2 Figure 9 1 Chute control bracket and rod 2 Bolt and locknut 2 Apply No 2 general purpose grease to the worm gear Fig 10 658 1 2 4 3 Figure 10 1 Worm gear 2 Bracket 3 Bolt pyramidal washer and locknut 4 Mounting ...

Page 12: ...urate oil level reading 2 Clean around the dipstick Fig 12 684 2 1 3 Figure 12 1 Fuel tank cap 2 Dipstick 3 Filler hole 3 Remove the dipstick by rotating the cap counterclockwise and pulling it out Fig 12 4 Slowly pour about three fourths of the crankcase capacity of oil into the crankcase 5 Wipe the dipstick clean with a clean cloth 6 Install the dipstick into the filler neck then remove it Note ...

Page 13: ...erior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge When practical remove gasoline powered equipment from the truck or trailer and refuel the equipment with its wheels on the ground If this is not possible then refuel such equipment on a truck or trailer from a portable container not from a gasoline dispenser nozzle If you must use a gasoline...

Page 14: ...ng the traction control lever Discharge Chute Control Fig 13 Rotate the discharge chute control clockwise to move the discharge chute to the left counterclockwise to move the chute to the right Chute Deflector Handle Fig 13 Move the deflector handle forward to move the snow stream down move it rearward to move the snow stream up Fuel Shutoff Valve Fig 13 Close the valve by rotating clockwise Open ...

Page 15: ...rs from their holes before installing the carburetor heater box Starting the Engine Important Ensure that there are no obstructions in the auger impeller and the discharge chute before you operate the snowthrower Use a stick not your hand to remove an obstruction from the auger impeller or the discharge chute 1 Connect the wire to the spark plug 2 Move the throttle to the Fast position Fig 14 3 Re...

Page 16: ...h the outer axle holes and not through the wheel hubs Fig 4 the snowthrower freewheels When you insert the axle pins through the holes in the wheel hubs and the inner axle holes Fig 4 and engage the traction control lever the snowthrower propels itself Snowthrowing Tips Danger When the snowthrower is in operation the impeller and auger can be rotating and cut off or injure hands and feet Before ad...

Page 17: ...ride up lift up on both handgrips to hold down the front of snowthrower If the wheels slip shift the snowthrower into a lower gear to reduce the forward speed After clearing the snow let the engine run for a few minutes to prevent moving parts from freezing Engage the auger impeller to clear any remaining snow from inside the housing Shut off the engine wait for all moving parts to stop and remove...

Page 18: ...Adjusting the Auger Impeller Drive Belt on page 22 or to Replacing the Auger Impeller Drive Belt on page 23 10 Hours Check the auger gearbox grease and add grease if necessary Refer to Checking the Auger Gearbox Grease on page 19 15 Hours Oil and grease the internal moving parts Refer to Lubricating the Snowthrower on page 23 25 Hours Change the engine oil Refer to Changing the Engine Oil on page ...

Page 19: ...sification SF SG SH or SJ Important Do not overfill the crankcase with oil and run the engine engine damage will result Drain the excess oil until the oil level on the dipstick reads Full 9 Insert the dipstick into the filler neck and rotate the cap clockwise until it is tight Checking the Auger Gearbox Grease Check the auger gearbox initially after every ten operating hours and when you remove th...

Page 20: ...ighten the mounting screws 9 Move the skids down as far as possible 10 Tighten the four flange nuts that secure both skids to the auger side plates Fig 19 11 Connect the wire to the spark plug Adjusting the Speed Selector Adjust the speed selector linkage initially and when the snowthrower is slow first gear has no speed or the speed selector does not move into third gear 1 Stop the engine and wai...

Page 21: ...lug Fig 15 3 Check and adjust the traction drive as described in steps 4 through 7 of Installing the Traction Rod on page 10 4 If the problem persists after adjusting the linkage contact an Authorized Service Dealer 5 Connect the wire to the spark plug Replacing the Traction Drive Belt If the traction drive belt becomes worn oil soaked or otherwise damaged replace the belt 1 Stop the engine and wa...

Page 22: ...ve belt and the guide and secure the belt guide when the auger impeller drive belt is tight 20 Check the auger impeller drive linkage and adjust it if necessary Refer to steps 4 through 7 of Installing the Auger Impeller Drive Control Linkage on page 10 21 Install the belt cover 22 Connect the wire to the spark plug Adjusting the Auger Impeller Drive Belt Operating the snowthrower with an auger im...

Page 23: ...e the auger impeller drive control lever Changing the Engine Oil Change the engine oil after the first two operating hours after every 25 operating hours and at the end of the snowthrowing season If possible run the engine just before changing the oil because warm oil flows better and carries more contaminants 1 Stop the engine and wait for all moving parts to stop 2 Disconnect the wire from the s...

Page 24: ... 030 in 0 76 mm as shown in Figure 29 110 1 Figure 29 1 0 030 in 0 76 mm 7 Install the spark plug by hand and then torque it to 15 ft lb 20 4 N m If you do not have a torque wrench tighten the plug firmly 8 Connect the wire to the spark plug Emptying the Fuel Tank 1 Stop the engine and wait for all moving parts to stop 2 Disconnect the wire from the spark plug Fig 15 3 Close the fuel shutoff valve...

Page 25: ... for more than 90 days Preparing the Engine 1 While the engine is still warm change the engine oil Refer to Changing the Engine Oil on page 23 2 Remove the spark plug 3 Use an oil can to squirt two teaspoons of oil into the spark plug hole 4 Install the spark plug by hand and then torque it to 15 ft lb 20 4 N m If you do not have a torque wrench tighten the plug firmly Do not connect the wire to t...

Page 26: ...n position and press the primer three times 3 The fuel shutoff valve is not open 3 Open the fuel shutoff valve 4 The throttle is not in the Fast position 4 Move the throttle to the Fast position 5 The fuel tank is empty or the fuel system contains stale fuel 5 Drain and or fill the fuel tank with fresh gasoline not more than 30 days old If the problem persists contact your Authorized Service Deale...

Page 27: ...t at all 1 The throttle is not in the Fast position when throwing snow 1 Move the throttle to the Fast position 2 The snowthrower is moving too fast to clear the snow 2 Shift the snowthrower into a lower gear 3 You are trying to remove too much snow per swath 3 Reduce the amount of snow removed for per swath 4 You are trying to remove extremely heavy or wet snow 4 Don t overload the snowthrower wi...

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