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Form No. 3453-425 Rev A

46 and 52in Sprayer

SprayMaster Max

Model No. 34240—Serial No. 400000000 and Up

Model No. 34242—Serial No. 400000000 and Up

*3453-425*

Summary of Contents for 34242

Page 1: ...orm No 3453 425 Rev A 46 and 52in Sprayer SprayMaster Max Model No 34240 Serial No 400000000 and Up Model No 34242 Serial No 400000000 and Up Register at www Toro com Original Instructions EN 3453 425...

Page 2: ...sprayer is intended for use by trained operators in residential and commercial applications The machine is primarily designed for chemical distribution used for turf care or snow ice removal at resid...

Page 3: ...intenance 46 Check Battery Charge 46 Recommended Jump Starting Procedure 46 Drive System Maintenance 48 Check Tire Pressures 48 Wheel Mount Screw Torque Specification 48 Belt Maintenance 48 Check Cond...

Page 4: ...sonal injury or death Read understand and follow all instructions and warnings in the Operator s Manual and on the machine engine and attachments All operators and mechanics should be trained If the o...

Page 5: ...cal to the safe operation of your Toro commercial spreader sprayer Safety decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal...

Page 6: ...20A 7 Pins 15 16 21 22 Spreader relay 8 Pins 17 18 Accessory pump 20A 9 Pins 19 20 Pump 20A decal142 8081 142 8081 1 Pins 1 2 3 7 19 20 21 Pump solid state relay 2 Pins 4 5 6 10 22 23 24 Accessory pu...

Page 7: ...ight side 7 Rate dial maximum material distributed 3 Spread On Pull handle up 8 Deflector Pull knob up to open 4 Spread Off Push handle down 9 Deflector Push knob down to close 5 Maximum open position...

Page 8: ...decal146 0776 146 0776 8...

Page 9: ...l pressure 4 locations 2 Time interval 6 Grease idler pivot refer to the Operator s Manual for further instructions 3 Check engine oil level 7 Grease caster pivots refer to the Operator s Manual for f...

Page 10: ...ght nozzle spray On 28 Crushing dismemberment hazard of bystanders Do Not carry passengers look behind and down when reversing 9 Spray wand pressure control Off 29 Tipping hazard operate across slopes...

Page 11: ...urns the wheel on the same side forward or reverse respectively Wheel speed is proportional to the amount the lever is moved g386917 Figure 4 1 Left motion control lever 5 Forward 2 Right motion contr...

Page 12: ...ed when transporting Ignition Switch Located in the center of the control console Figure 5 The ignition switch is used to start and stop the engine The switch has three positions OFF ONand START Inser...

Page 13: ...de of the operator platform Press and hold the foot button to turn the sprayer system pump to ON Release the foot button to turn the sprayer system pump to OFF Spray Pressure Control Knob Located on t...

Page 14: ...lever Pull the lever rearward to turn on the pressurized hose reel Push the lever forward to turn off the hose reel Pulling the lever rearward to the On position allows liquid to flow to the hose ree...

Page 15: ...l the knob up to raise the side deflector g312556 Figure 10 1 Fence 3 Side deflector lowered 2 Flowers Rate Dial Located on the hopper console to the right of the digital display gauge reference Figur...

Page 16: ...lic drive units to cool completely before accessing the drive wheel release valves Located on the inboard side towards the front of the transaxle which is in front of the Operator platform During norm...

Page 17: ...527 kg 1 162 lb 46 inch sprayer 558 kg 1 230 lb Only sprayer tanks full 52 inch sprayer 640 kg 1 412 lb 46 inch sprayer 717 kg 1 580 lb Weight Sprayer and hopper full with 2 bags of granular 52 inch...

Page 18: ...presence controls safety switches guards and shields Do not operate the machine unless they are in proper working condition Replace worn or deteriorated parts with genuine Toro parts when necessary DA...

Page 19: ...oline is extremely flammable and vapors are explosive A fire or explosion from gasoline can burn you others and cause property damage Fill the fuel tank outdoors on level ground in an open area when t...

Page 20: ...ered under warranty Important For best results use only clean fresh fuel less than 30 days old Do not use gasoline containing methanol Do not store fuel either in the fuel tank or fuel containers over...

Page 21: ...ur if the operator is not alert to the presence of children Children are often attracted to the machine and the spreading spraying activity Never assume that children will remain where you last saw th...

Page 22: ...er up and down Avoid operation on excessively steep or wet slopes Identify hazards at the base of the slope Do not operate the machine near drop offs ditches embankments water or other hazards The mac...

Page 23: ...n for a minimum of 15 seconds then turn the ignition switch to the OFF position to stop the engine 5 Remove the key to prevent children or other unauthorized persons from starting the engine Driving t...

Page 24: ...rol Bar Adjust the front reference speed control bar for desired maximum forward speed 1 Stop the machine and move the motion control levers to the neutral position 2 Loosen the knobs on both sides of...

Page 25: ...parking brake 2 Use the Spreading Charts on the following pages to determine the rate dial setting Note If the setting is not listed for the type of material being used place the setting at a lower va...

Page 26: ...the 9 position to the maximum open position Open the hopper gate by pulling the handle up Note The hopper can be rotated forward to help assist with cleaning refer to Adjusting the Hopper Position pag...

Page 27: ...tion pans and 15 graduated measuring cylinders The most accurate method to measure the distribution is to use shallow collection pans and graduated measuring cylinders In the example below 15 shallow...

Page 28: ...ng the Effective Spreading Width The effective width is used to determine the uniform distribution of the material Note The spreading width range is 0 9 m 3 ft up to 7 6 m 25 ft 1 After the spreader p...

Page 29: ...chieve the recommended amount to be applied and repeat the procedure Once the correct application rate is achieved repeat this procedure an additional time to verify the results Note Designate a new c...

Page 30: ...it lines back up with the ball and reattach the ball joint housing to the ball 5 Tighten the jam nut to the ball joint housing 6 Remove the pins from step 3 Rate Dial Tension Adjustment The tension on...

Page 31: ...gate linkage on the right side of the hopper assembly g394469 Figure 30 1 Rate gate knob 3 Ball joint housing 2 Jam nut 4 Lower bellcrank in lowest position 2 Loosen the jam nut on the ball joint hou...

Page 32: ...of materials will affect the results Approximate Dial Settings Type 93 m2 1 000 ft2 Dial Setting One Pass Dial Setting Two Passes 1 lb 0 45 kg 3 6 3 1 2 lb 0 91 kg 4 0 3 5 Fine Pellets 3 lb 1 36 kg 4...

Page 33: ...r make sure it has been properly cleaned before adding any chemicals When using the sprayer first fill the spray tank then apply the solution to the work area and finally clean the tank It is importan...

Page 34: ...circulate 8 Before adding chemicals to the tanks be sure the valving is set for the tank that is being used refer to Spray Pump Valving page 14 the spray pressure control knob is all the way open tur...

Page 35: ...ve open position Selecting Both Spray Tanks Rotate the valve handles as shown in Figure 36 g387108 Figure 36 1 Left tank return valve open position 3 Right tank suction valve open position 2 Left tank...

Page 36: ...le the system is pressurized Do not use spray wand if trigger lock is damaged or missing Do not keep spray wand in locked open position when job is complete A Remove the wand from the holder on the ri...

Page 37: ...the knee pad Close both tank supply valves When removing the canister drain any unused chemical from the line and dispose of it according to local codes and the chemical manufacturer s instructions Im...

Page 38: ...lor KM H MPH kPa psi L 96 m2 US gallons 1 000 ft2 Yellow 8 5 276 40 0 95 L 0 25 1 4 US gallon Lavender 8 5 276 40 1 25 L 0 33 1 3 US gallon Red 8 5 276 40 1 9 L 0 5 1 2 US gallon Brown 8 5 345 50 2 84...

Page 39: ...uld help you your family pets or bystanders avoid injury To transport the machine Lock the brake and block the wheels Securely fasten the machine to the trailer or truck with straps chains cable or ro...

Page 40: ...be as level as possible Important Do not attempt to turn the machine while on the ramp you may lose control and drive off the side Avoid sudden acceleration when driving up a ramp and sudden decelera...

Page 41: ...ories may alter the warranty controllability and safety of the machine Unauthorized modifications to the original equipment or failure to use original Toro parts could lead to serious injury or death...

Page 42: ...rea Clean the debris build up from the machine Every 40 hours Check the condition of belt Check the hydraulic oil and tank level Every 50 hours Check the tire pressures Check spreader system Check spr...

Page 43: ...Notation for Areas of Concern Inspection performed by Item Date Information 1 2 3 4 5 6 7 8 Important Refer to your engine owner s manual for additional maintenance procedures 43...

Page 44: ...s manual for maintenance instructions Check Engine Oil Level Service Interval Before each use or daily 1 Stop engine and wait for all moving parts to stop Make sure unit is on a level surface 2 Check...

Page 45: ...he Check Engine Oil Level page 44 section Do not overfill Start the engine and check for leaks Stop engine and recheck oil level 8 Wipe up any spilled oil from engine deck mounting surfaces 9 Lower an...

Page 46: ...sparks and engagement of components Sparks could cause an explosion or moving parts could accidentally engage causing personal injury Be sure ignition switch is in the OFF position before charging th...

Page 47: ...the batteries at all times Do not lean over the batteries Note Be sure the vent caps are tight and level Place a damp cloth if available over any vent caps on both batteries Be sure the vehicles do n...

Page 48: ...all tires to 13 psi 90 kPa Wheel Mount Screw Torque Specification Service Interval After the first 100 hours Every 400 hours Yearly whichever comes first thereafter Torque the lug nuts on the wheel hu...

Page 49: ...nuts tighten together and rotate the linkage in the appropriate direction to either increase or decrease the gap Cycle the park brake lever off and on and re measure gap and spring length 6 Engage the...

Page 50: ...re there is a 95 mm 3 75 inches gap between the motion control levers and the front reference speed control bar Refer to Motion Control Linkage Adjustment page 49 4 Remove the knee pad 5 Loosen the to...

Page 51: ...n Check Hydraulic Oil and Tank Level page 51 g395183 Figure 45 1 Oil fill vent port plug 2 Hex plug Hydro Oil Service Interval Toro Hypr Oil 500 After first 100 hours Every 400 hours thereafter Mobil...

Page 52: ...e full speed position Check oil level as described in Check Hydraulic Oil and Tank Level page 51 8 Check hydro drive linkage adjustment Maintaining the Chassis Check for Loose Hardware Service Interva...

Page 53: ...for all moving parts to stop before leaving the operator s position Allow the machine to cool before servicing adjusting fueling unclogging cleaning or storing Clean grass and debris from the muffler...

Page 54: ...s Follow the disposal directions on the chemical manufacturer s label Dispose of chemicals and containers in accordance to local state federal laws Motor Oil Disposal Engine oil and hydraulic oil are...

Page 55: ...er tanks C Run the pump to distribute the anti freeze mix throughout the system D Set the spray levers position to begin spraying Allow the antifreeze to circulate through sprayer and nozzles Remove t...

Page 56: ...t an Authorized Service Dealer 1 Fuel tank is empty 1 Fill the fuel tank 2 The throttle and choke are not in the correct position 2 Be sure the throttle control is midway between the SLOW and FAST pos...

Page 57: ...r is dirty or damaged 1 Clean repair or replace impeller 2 Gate not adjusted properly 2 Adjust the gate See Spreader Pattern Adjustment section in Operation 3 Nozzles are clogged 3 Unclog or replace n...

Page 58: ...ged 4 Unclog or replace nozzle 5 Trigger is not pressed 5 Press trigger 6 Hoses are clogged or damaged 6 Clean repair or replace hoses 7 Hose is not connected to wand 7 Reconnect hose 8 Hose is kinked...

Page 59: ...Schematics g402879 Electrical Schematic Rev B 59...

Page 60: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs...

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