Toro 30626 Groundsmaster 328-D, Operator'S Manual

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2
All Rights Reserved
Printed in the USA
2001 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Warning
Important The engine in this product is not equipped
with a spark arrester muffler. It is a violation of California
Public Resource Code Section 4442 to use or operate this
engine on any forest-covered, brush-covered, or
grass-covered land as defined in CPRC 4126. Other states
or federal areas may have similar laws.
Contents
Page
Contents 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3 . . . . . . . . . . . . . . . . . . . .
Toro Mower Safety 4 . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 6 . . . . . . . . . . . . . . . .
Specifications 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Specifications 12 . . . . . . . . . . . . . . . . . . . . .
Dimensions and Weights (approx.) 13 . . . . . . . . . . .
Optional Equipment 13 . . . . . . . . . . . . . . . . . . . . . . .
Setup 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Front and Rear Wheels 15 . . . . . . . . . .
Installing the Steering Wheel 15 . . . . . . . . . . . . . . . .
Removing the Battery from the Chassis 15 . . . . . . . .
Installing the Seat 15 . . . . . . . . . . . . . . . . . . . . . . . . .
Pushing the Traction Unit Off of the Pallet 17 . . . . .
Activating and Charging the Battery 17 . . . . . . . . . .
Installing the Battery in the Chassis 18 . . . . . . . . . . .
Installing the Ball Joint and Connecting the Lift
Cylinder 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Tire Pressure 19 . . . . . . . . . . . . . . . . . .
Checking the Torque of the Front Wheel Nuts 19 . . .
Greasing the Traction Unit 19 . . . . . . . . . . . . . . . . . .
Install Rear Weight 19 . . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hood Prop 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Engine Oil 20 . . . . . . . . . . . . . . . . . . . . . . . . .
Filling the Fuel Tank 21 . . . . . . . . . . . . . . . . . . . . . .
Page
Check Cooling System 21 . . . . . . . . . . . . . . . . . . . . .
Checking the Hydraulic System Oil 21 . . . . . . . . . . .
Operation 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controls 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting/Stopping Engine 25 . . . . . . . . . . . . . . . . . . .
Bleeding Fuel System 25 . . . . . . . . . . . . . . . . . . . . . .
Checking the Interlock Switches 26 . . . . . . . . . . . . .
Pushing or Towing the Traction Unit 27 . . . . . . . . . .
Operating Characteristics 27 . . . . . . . . . . . . . . . . . . .
Maintenance 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 28 . . . . . . . . .
Daily Maintenance Checklist 29 . . . . . . . . . . . . . . . .
Lubricating the Machine 30 . . . . . . . . . . . . . . . . . . .
General Air Cleaner Maintenance 31 . . . . . . . . . . . .
Servicing Air Cleaner 31 . . . . . . . . . . . . . . . . . . . . . .
Cleaning the Radiator and Screen 31 . . . . . . . . . . . .
Changing Engine Oil And Filter 32 . . . . . . . . . . . . . .
Servicing Fuel System 32 . . . . . . . . . . . . . . . . . . . . .
Bleeding Air From Injectors 33 . . . . . . . . . . . . . . . . .
Cleaning Radiator And Screen 33 . . . . . . . . . . . . . . .
Changing Coolant In Cooling System 34 . . . . . . . . .
Servicing the Engine Belts 34 . . . . . . . . . . . . . . . . . .
Adjusting Throttle 35 . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting Traction Control Rod 35 . . . . . . . . . . . . . .
Adjusting Traction Pedal Friction Wheel 36 . . . . . . .
Adjusting the Traction Drive for Neutral 36 . . . . . . .
Adjusting the Traction Interlock Switch 37 . . . . . . . .
Replacing the PTO Switch 37 . . . . . . . . . . . . . . . . . .
Correcting PTO Drive Belt Slippage 37 . . . . . . . . . .
Adjusting the Parking Brake Interlock Switch 38 . . .
Adjusting the Tilt Steering Control 38 . . . . . . . . . . .
Adjusting Rear Wheel Toe-In 38 . . . . . . . . . . . . . . . .
Adjusting the Rear Wheel Bearings 39 . . . . . . . . . . .
Adjusting the Brakes 39 . . . . . . . . . . . . . . . . . . . . . .
Adjusting the Lift Lever Latch 40 . . . . . . . . . . . . . . .
Replacing the Hydraulic Oil Filter 40 . . . . . . . . . . . .
Changing the Hydraulic System Oil 41 . . . . . . . . . . .
Fuses 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Servicing the Battery 42 . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Schematic 43 . . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic 44 . . . . . . . . . . . . . . . . . . . . . . .
Seasonal Storage 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Traction Unit 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Toro General Commercial Products Warranty 48 . .