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Assembly Manual

Qualcast  

41cm Petrol Self Propelled 

Lawnmower

XSZ41D

Important

 - Please read these instructions fully before starting assembly

These instructions contain important information that will help you get the best from your 

lawnmower, ensuring it is assembled correctly and safely.

Scan to watch

our instruction

 videos!

Technical Support & Parts

www.gardenservicecentre.co.uk 

01904 727500

July 2014 Rev A

Summary of Contents for XSZ41D

Page 1: ...ctions fully before starting assembly These instructions contain important information that will help you get the best from your lawnmower ensuring it is assembled correctly and safely Scan to watch our instruction videos Technical Support Parts www gardenservicecentre co uk 01904 727500 July 2014 Rev A ...

Page 2: ...rsonal Safety WARNING Keep this assembly manual in a safe place following assembly for reference at a later date Always ensure anyone intending to operate this lawnmower is fully conversant with the contents of this assembly manual prior to assembling maintaining or operating the lawnmower Perform assembly operations as described in this manual Failure to observe this warning may lead to serious i...

Page 3: ... parts of the lawnmower from the box and carefully remove all packaging Take care not to lose any instructions which may be attached to the parts These provide important information which will be required while assembling the lawnmower 2 Keep all packaging until the lawnmower is fully assembled and has been operated successfully WARNING Always take care when removing the packaging to prevent damag...

Page 4: ...u stand behind the mower IMPORTANT Make sure the grass collection box is in place before starting the engine Customer Helpline 01904 727500 Our dedicated UK based customer helpline is open 7 days a week to assist you with assembly parts queries and technical support We are open during office hours but you can always send an email via support gardenservicecentre co uk Our experts are here to get yo...

Page 5: ...se instructions fully before starting assembly These instructions contain important information that will help you get the best from your lawnmower ensuring it is assembled correctly and safely Scan to watch our instruction videos Technical Support Parts www gardenservicecentre co uk 01904 727500 July 2014 Rev A ...

Page 6: ...Air filter 15 Clean or Replace Spark Plug 15 Changing the Oil 16 Replacing Cutting Blade 16 List of Consumable Qualcast Parts 17 Troubleshooting 18 Technical Data 19 Disposal 19 Getting Help 19 Guarantee 20 Declaration of Conformity 21 The following warning symbols appear throughout this manual and indicate the appropriate safety measures you should take when operating and maintaining the lawnmowe...

Page 7: ... or without safety devices for example deflectors and or grass catchers in place Do not change the engine governor settings or over speed the engine Start the engine carefully according to instructions and with feet well away from the blade Do not tilt the lawnmower when starting the engine Do not start the engine without the grass collector located Do not put hands or feet near or under rotating ...

Page 8: ...r equivalent eg 5W 30 often termed as 4 Stroke lawn mower oil Only use additives recommended by the engine manufacturer To prolong the life of your engine it is important that the oil is changed after the first 5 hours of use Using non detergent oil can shorten the engine s service life and using 2 stroke oil will damage the engine To prevent engine damage the engine is shipped without oil or petr...

Page 9: ...tarting procedure quick guide To start the engine make sure that the spark plug cap is located on the plug and the machine is filled with sufficient oil and petrol Step 1 Setting the Cutting Height WARNING Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the area where the engine is refueled or where petrol is stored Avoid repeated or prolonged con...

Page 10: ...ne A Release the stop start bar B Remove the spark plug dry it and then reinstall it Install the spark plug carefully by hand to avoid cross threading After the plug is seated tighten 1 8 to 1 4 turn with socket spanner of spark plug to compress the washer C Pull the stop start bar towards the upper handle D Operate the starter as described above Step 3 Mowing WARNING Always observe the strictest ...

Page 11: ...nmower is to be place into storage at the end of the season or if the mower is not to be used for a longer period than 6 weeks storage maintenance must be performed on the lawnmower The temperature fluctuations cause condensation which contaminates fuel and causes starting problems Simply emptying the machine of fuel will prevent this 1 Empty the petrol tank with a petrol suction pump if available...

Page 12: ... under the deck is cleared from wet debris see also short term storage Do not allow grass cuttings and other debris to become dry and hard on any of the mower surfaces This will directly affect the cutting and grass collection performance Make sure that the underside of the lawnmower deck is clean and clear Never clean the lawn mower with a water jet or high pressure cleaner The engine must remain...

Page 13: ...or 2yrs which ever is sooner regardless of condition Regularly check your blade If the cut of your grass is poor the blade might be blunt Damaged blades not only result in a bad cut they cause excessive vibration and uneconomical running of the engine If the blade has worn excessively and become pitted and blunt it should be replaced or sharpened NOTE The blade carrier is designed to break under h...

Page 14: ...es please visit www gardenservicecentre co uk Calling our service does not affect your statutory rights Getting Help Troubleshooting General Troubleshooting WARNING Always switch off the engine and pull the ignition cable before starting any inspection or adjustment work If after making an adjustment or repair to the engine you let it run for a few minutes remember that the exhaust and other parts...

Page 15: ...luded from our guarantee A Faults due to accidents customer misuse or unauthorized repairs B Consumable Parts such as Blades Spark plugs or Filters C Failure due to lack of routine maintenance D Failure as a result of not using the equipment in accordance with the manual and safety instructions E The adjustment of cables drive belts or recoil starters 4 The guarantee is valid for a period of 2 yea...

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