Toro 30612TE Operator'S Manual Download Page 1

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Operator’s Manual

English (GB)

Form No. 3327–756 Rev A

Groundsmaster

120

Groundsmaster Traction Unit

Model No. 30612TE– Serial No. 220000001 and Up

Summary of Contents for 30612TE

Page 1: ...Operator s Manual English GB Form No 3327 756 Rev A Groundsmaster 120 Groundsmaster Traction Unit Model No 30612TE Serial No 220000001 and Up...

Page 2: ...The Safety Interlock System 18 Page Positioning the Seat 18 Pushing or Towing the Machine 19 Maintenance 20 Recommended Maintenance Schedule 20 Removing and Installing the Belt Guard 21 Servicing the...

Page 3: ...ch means CAUTION WARNING or DANGER personal safety instruction Failure to comply with the instruction may result in personal injury or death Safe Operating Practices The following instructions are fro...

Page 4: ...ds should be kept low on slopes and during tight turns stay alert for humps and hollows and other hidden hazards never mow across the face of the slope unless the lawnmower is designed for this purpos...

Page 5: ...se other blades to rotate When machine is to be parked stored or left unattended lower the cutting means unless a positive mechanical lock is used Sound Pressure This unit has a maximum sound pressure...

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Page 7: ...7 Slope Chart...

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Page 9: ...Battery 2 Read the instructions before servicing or performing maintenance 3 Contains lead do not discard 93 7272 1 Cutting dismemberment hazard fan stay away from moving parts 93 7276 1 Explosion haz...

Page 10: ...ng read the Operator s Manual 2 Cutting hazard of hands or feet stay away from moving parts 3 Tipping hazard when driving down slopes less than 10 degrees lower the cutting unit 4 Thrown object hazard...

Page 11: ...more than 25 mm 1 in from the top of the fuel tank read the Operator s Manual 93 7823 1 Engine oil 2 Read the Operator s Manual 93 8069 1 Hot surface burn hazard stay a safe distance from the hot surf...

Page 12: ...ment on a truck or trailer from a portable container rather than from a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contact with the rim of the fuel tank o...

Page 13: ...tor s Manual Parts catalog Registration card 1 1 1 Read before operating machine Fill out and return to Toro Installing the Seat 1 Position seat assembly onto seat plate aligning mounting holes Fig 2...

Page 14: ...If already installed remove the battery from the holder Danger Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns Do not drink electrolyte and avoid contact w...

Page 15: ...all the positive battery cable to positive battery terminal and the negative battery cable to the negative battery terminal and secure with carriage bolts and lock nuts Fig 7 M 4282 2 3 3 1 6 4 7 5 Fi...

Page 16: ...again Stopping the Engine 1 Move the throttle lever to slow Fig 9 Note If the engine has been working hard or is hot let it idle for a minute before turning the ignition key off This helps cool the e...

Page 17: ...on Using the Parking Brake Always set the parking brake when you stop the machine or leave it unattended Setting the Parking Brake 1 Release pressure on the traction pedal to stop movement 2 Lift the...

Page 18: ...d below have an Authorized Service Dealer repair the safety system immediately 1 Switch the power take off PTO on Now turn the key to start the engine should not rotate 2 Turn the power take off PTO o...

Page 19: ...nd this as standard procedure Important Do not push or tow the traction unit faster than 2 to 3 mph because transmission may be damaged If traction unit must be moved a considerable distance transport...

Page 20: ...l change Engine clean outside and cooling fins Paper Air Cleaner replace1 Fuel Filter replace 200 hours Spark Plug s check 250 hours Hydraulic System change oil Hydraulic System change filter 500 hour...

Page 21: ...are extremely dusty or sandy Removing the Foam and Paper Elements 1 Raise seat and remove belt guard See Removing Belt Guard on page 21 2 Disengage the power take off PTO set the parking brake and tu...

Page 22: ...Service Interval Specification Change oil After the first 8 operating hours After every 50 operating hours Note Change oil more frequently when operating conditions are extremely dusty or sandy Oil Ty...

Page 23: ...vice Interval Specification Replace the oil filter every 100 hours or every other oil change Note Change oil filter more frequently when operating conditions are extremely dusty or sandy 1 Drain the o...

Page 24: ...Opening for access Checking the Spark Plug 1 Look at the center of the spark plug s Fig 21 If you see light brown or gray on the insulator the engine is operating properly A black coating on the insul...

Page 25: ...ont wheel hub to prevent the formation of rust and to simplify future wheel removal M 4371 Figure 24 4 Lubricate the traction pedal bushings with a few drops of SAE 10W 30 oil or dry spray lube and th...

Page 26: ...brake lever is in the OFF position 2183 1 2 3 4 5 6 Figure 26 1 Brake actuating arm 2 Stop pin 3 Lock nut 4 Brake pad 2 5 Disc 6 1 4 inch 6mm Servicing the Fuel Filter Service Interval Specification R...

Page 27: ...e the key 2 Raise seat and remove belt guard See Removing Belt Guard on page 21 3 Measure distance from bottom of spacer on pulley mounting screw to bottom of slot in idler adjustment link Distance sh...

Page 28: ...linder pivot pin Fig 31 Distance should be approximately 2 1 4 inch 4 Loosen jam nuts and adjust if necessary to attain needed clearance M 4350 1 2 3 5 4 Figure 31 1 Jam nut 2 Cylinder pivot pin 3 Cou...

Page 29: ...d other body parts away from rotating parts muffler and other hot surfaces Warning m 5179 1 2 Figure 33 1 Adjustment cam 2 Lock nut 6 Stop engine and tighten lock nut to secure adjustment Fig 33 7 Sta...

Page 30: ...p the engine 3 Remove dipstick cap from filler neck Fig 35 and wipe it with a clean rag Insert dipstick cap onto filler neck then remove it and check level of oil 4 If level is not within 1 2 inch fro...

Page 31: ...il filter for replacement 1 Remove hydraulic oil filter from mounting head Use bottom type filter wrench Fig 36 Dispose of filter properly 2 Apply a film of oil on the gasket Install filter by hand un...

Page 32: ...32 Hydraulic Schematic T 0084 TRANSMISSION RESERVOIR FILTER VALVE CYLINDER GM 4 73L 5QT 18 93L 5GAL 1 9L 4PT 14 9cl 44oz...

Page 33: ...1 Raise seat and remove belt guard See Removing Belt Guard on page 21 2 With the engine off open the covers to see into the cells The electrolyte must be up to the lower part of the tube Fig 39 Do not...

Page 34: ...replaced Whenever working with the electrical system always disconnect battery cables negative cable first to prevent possible wiring damage from short outs Important Before welding on the machine dis...

Page 35: ...NG BRAKE NEUTRAL STARTER _ RED RED RED BLUE BLUE BLUE VIOLET WHITE GREY GREEN ORANGE BROWN BLACK BLACK BLACK DIODE MODULE RELAY A B C D ON OFF A B C D CLOSED WHEN TRACTION PEDAL IS IN NEUTRAL OPEN WHE...

Page 36: ...ilizer conditioner additive to a full tank of gasoline step A 11 Drain gasoline from the fuel tank After fuel is drained start the engine and let it idle until all gasoline is consumed and the engine...

Page 37: ...and air passages under engine blower housing are plugged 4 Remove obstruction from cooling fins and air passages 5 Spark plug is pitted fouled or gap is incorrect 5 Install new correctly gapped spark...

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