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Form No. 3391-680 Rev A

Groundsmaster

4100 Rotary

Mower

Model No. 30604—Serial No. 315000001 and Up

*3391-680* A

Summary of Contents for 30604

Page 1: ...Form No 3391 680 Rev A Groundsmaster 4100 Rotary Mower Model No 30604 Serial No 315000001 and Up Register at www Toro com Original Instructions EN 3391 680 A...

Page 2: ...s and other growth alongside highways or for agricultural uses Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage You are...

Page 3: ...ng the Water Separator 42 Electrical System Maintenance 43 Battery Care 43 Fuses 44 Drive System Maintenance 44 Adjusting the Traction Pedal Angle 44 Changing the Planetary Gear Drive Oil 44 Changing...

Page 4: ...ve all objects which may be thrown by the machine Warning fuel is highly flammable Take the following precautions Store fuel in containers specifically designed for this purpose Refuel outdoors only a...

Page 5: ...Never store the equipment with fuel in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure and do not store near flame To...

Page 6: ...pond or water Watch for traffic when near or crossing roads Always yield the right of way This machine is not designed or equipped for on road use and is a slow moving vehicle If you must cross or tra...

Page 7: ...ured vibration level for right hand 1 1 m s2 Measured vibration level for left hand 1 m s2 Uncertainty Value K 0 5 m s2 Measured values were determined according to the procedures outlined in EN 836 W...

Page 8: ...is damaged or lost 93 7818 1 Warning read the Operator s Manual for instructions on torquing the blade bolt nut to 115 149 N m 85 110 ft lb 100 5622 1 Height of cut adjustment 100 5623 1 Low height of...

Page 9: ...afety decal includes a slope warning required on the machine for compliance to the European Lawn Mower Safety Standard EN836 1997 The conservative maximum slope angles indicated for operation of this...

Page 10: ...operate the machine with the shields or guards removed always keep the shields and guards in place stay away from moving parts 121 3884 1 Engine stop 3 Engine start 2 Engine preheat 120 4159 1 Off 8 H...

Page 11: ...uch the hot surface 2 Cutting dismemberment hazard fan and entanglement hazard belt stay away from moving parts 106 6755 1 Engine coolant under pressure 3 Warning do not touch the hot surface 2 Explos...

Page 12: ...bar is up 6 Drive slowly when turning 127 3700 1 Raise left deck 4 Lock engine speed 2 Raise center deck 5 Unlock engine speed 3 Raise right deck 120 4129 1 Beacon 3 Left turn signal 2 Hazard light 4...

Page 13: ...the engine 1 Set the engine speed to slow 2 Disengage the deck 3 Lock the parking brake 4 Wait 5 minutes 5 Turn the ignition key to engine stop 6 Remove the key from the ignition 5 Push the knob in t...

Page 14: ...130 6042 1 Read the Operator s Manual for maintenance information 14...

Page 15: ...1 Review before operating machine Declaration of conformity 1 Note Determine the left and right sides of the machine from the normal operating position 1 Greasing the Machine No Parts Required Procedu...

Page 16: ...to tilt the steering wheel to the desired position Then release the lever to lock the adjustment Parking Brake Latch A knob on the left side of the console actuates the parking brake lock Figure 3 To...

Page 17: ...and the front of the switch sets the desired ground speed Note Pressing either brake pedal or moving the traction pedal into the reverse position for one second will also disengage the pedal position...

Page 18: ...this button to open a menu where a right arrow indicates additional content Beeper activated when lowering the decks or for advisories and faults Note The purpose of each button may change depending o...

Page 19: ...e start denied Engine shutdown Engine coolant too hot Hydraulic oil too hot or Sit down or set parking brake Using the Menus To access the InfoCenter menu system press the menu access button while at...

Page 20: ...ve Key start timeout limited and glowplugs Fan Indicates if the fan is active in the following instances Engine high temp oil high temp engine or hydraulic high temp and fan on Settings Menu Item Desc...

Page 21: ...set the fourth digit then press the right button Press the middle button to enter the code The ability to view and change the settings in the Protected Menu can be changed Once the Protected Menu has...

Page 22: ...length 366 cm 144 inches Height 140 cm 55 inches Height with ROPS 217 cm 85 3 inches Ground clearance 15 cm 6 inches Wheel tread to center of tire front 114 cm 45 inches rear 107 cm 42 inches Wheel b...

Page 23: ...e Add mark on the dipstick add oil to bring the oil level to the full mark Do not overfill If the oil level is between the Full and Add marks no additional oil is required 1 Park the machine on a leve...

Page 24: ...way from nozzle and gas tank or conditioner opening Keep fuel away from eyes and skin Biodiesel Ready This machine can also use a biodiesel blended fuel of up to B20 20 biodiesel 80 petrodiesel The pe...

Page 25: ...of high quality hydraulic fluid Check the level of the hydraulic fluid before the engine is first started and daily thereafter The recommended replacement fluid is Toro Premium All Season Hydraulic Fl...

Page 26: ...he hole at the 3 o clock position 4 Install both plugs Checking the Rear Axle Lubricant Service Interval Every 400 hours The rear axle is filled with SAE 85W 140 gear lube Check the oil level before t...

Page 27: ...s in the upper or lower holes of the castor forks add or remove an equal number of spacers from the castor forks and secure the rear chain to the desired hole 1 Start the engine and raise the cutting...

Page 28: ...ber of spacers from the castor forks position the castor wheel axles in the high or low height of cut holes in the castor forks and secure the pivot arms to the selected height of cut bracket holes 1...

Page 29: ...kids by removing the flange bolt and nuts positioning them as desired and installing the fasteners Figure 24 Figure 23 1 Skid Adjusting the Cutting Unit Rollers The cutting unit rollers should be moun...

Page 30: ...55 6 Cut grass in a test area to determine if all cutting units are cutting at the same height 7 If cutting unit adjustments are still needed find a flat surface using a 2 m 6 foot or longer straight...

Page 31: ...the headlight in position 2 Place a flat piece of sheet metal over the face of the headlight 3 Mount a magnetic protractor onto the plate While holding the assembly in place carefully tilt the headlig...

Page 32: ...Allows the supervisor to set the machine s maximum mowing speed in increments of 50 75 or 100 at which the operator can mow low range Refer to Using the InfoCenter LCD Display in the Operation section...

Page 33: ...n absolutely necessary Do not wear the seat belt when the roll bar is in the down position Drive slowly and carefully Raise the roll bar as soon as clearance permits Check carefully for overhead clear...

Page 34: ...on unit cutting unit or other implements are the transmission engine speed load on the cutting blades or other implement components and the importance of the brakes With Toro Smart Power the operator...

Page 35: ...e slows in mid summer cut only every 8 10 days If you are unable to mow for an extended period due to weather conditions or other reasons mow first with the height of cut at a high level then mow agai...

Page 36: ...drive belt tension Every 100 hours Inspect the cooling system hoses and clamps Check the alternator belt tension Every 200 hours Torque the wheel lug nuts Every 250 hours Change the engine oil and fil...

Page 37: ...Service Interval Chart Figure 34 37...

Page 38: ...rs Brake pedal pivot shaft bearings 2 Figure 35 Front and rear axle pivot bushings 2 Figure 36 Steering cylinder ball joints 2 Figure 37 Tie rod ball joints 2 Figure 37 King pin bushings 2 Figure 37 T...

Page 39: ...e 40 Spindle shaft bearings 3 located under the pulley Figure 41 Idler arm pivot bushings 2 Figure 41 Figure 40 Figure 41 Center Lift Assemblies Lift arm cylinder bushings 2 each Figure 42 Lift arm ba...

Page 40: ...dy Servicing the Air Cleaner Service Interval Before each use or daily Every 50 hours Every 400 hours 1 Pull the latch outward and rotate the air cleaner cover counterclockwise Figure 46 2 Remove the...

Page 41: ...from the cover clean the cavity and replace the outlet valve 7 Install the cover orienting the rubber outlet valve Figure 46 in a downward position between approximately 5 00 to 7 00 when viewed from...

Page 42: ...the tank if fuel system becomes contaminated or if the machine will be stored for an extended period of time Use clean fuel to flush out the tank Fuel Lines and Connections Service Interval Every 400...

Page 43: ...tery cover to ease cover removal Figure 52 2 g020758 Figure 52 1 Battery cover 2 Press down here Figure 53 1 Battery WARNING Charging the battery produces gasses that can explode Never smoke near the...

Page 44: ...adjusted for operator comfort 1 Loosen the two nuts and bolts securing the left side of the traction pedal to the bracket Figure 57 Figure 57 1 Traction pedal 2 Mounting nuts and bolts 2 2 Pivot the p...

Page 45: ...e housing 5 Rotate the wheel until the open plug hole in the planetary is at the twelve o clock position 6 Through the open hole slowly fill the planetary with 0 5 L 22 oz of high quality SAE 85W 140...

Page 46: ...f the check plug holes refer to Checking the Rear Axle Lubricant page 26 and Checking the Rear Axle Gear Box Lubricant page 26 8 Install the plugs Checking the Rear Wheel Toe In Service Interval Every...

Page 47: ...debris out toward the back Then clean from the back side and blow toward the front Repeat procedure several times until all chaff and debris is removed Important Cleaning the radiator oil cooler with...

Page 48: ...sen the alternator mounting bolts Figure 65 Increase or decrease the alternator belt tension and tighten the bolts Check the deflection of the belt again to ensure that the tension is correct g028590...

Page 49: ...tension Note If the stop bolt is ever removed from the mounting tab make sure it is reinstalled in the hole that aligns the stop bolt head with the idler arm 4 Remove the bolts securing the hydraulic...

Page 50: ...t the system Also check for leaks then stop the engine 5 Check the fluid level and add enough to raise level until it is between the add and full marks on the dipstick Do not overfill Replacing the Hy...

Page 51: ...ody and hands away from pin hole leaks or nozzles that eject high pressure hydraulic fluid Use cardboard or paper to find hydraulic leaks Safely relieve all pressure in the hydraulic system before per...

Page 52: ...rd 2 Sit on the seat start the engine and lower the center cutting unit until it is slightly off of the floor 3 Secure the height of cut chains to the rear of the cutting unit 4 Pivot dampers upward i...

Page 53: ...om the top of the castor spindle 3 Pull the castor spindle out of the mounting tube Allow the thrust washer and spacer s to remain on the bottom of the spindle 4 Insert a pin punch into the top or bot...

Page 54: ...assemble the castor wheel push the bearing into the wheel hub When installing the bearings press on the outer race of the bearing 5 Slide the bearing spacer into the wheel hub Push the other bearing...

Page 55: ...85 to 110 ft lb Important The curved part of the blade must be pointing toward the inside of the cutting unit to ensure proper cutting Note After striking a foreign object torque all the spindle pull...

Page 56: ...tting edges install the blade with the anti scalp cup and blade bolt refer to Removing and Installing the Cutter Blade s Correcting Cutting Unit Mismatch If there is mismatch between the blades on a s...

Page 57: ...for looseness tighten as necessary 4 Grease or oil all grease fittings and pivot points Wipe up any excess lubricant 5 Lightly sand and use touch up paint on painted areas that are scratched chipped...

Page 58: ...Notes 58...

Page 59: ...3766 3636 Jean Heybroek b v Netherlands 31 30 639 4611 Victus Emak Poland 48 61 823 8369 European Privacy Notice The Information Toro Collects Toro Warranty Company Toro respects your privacy In order...

Page 60: ...ot limited to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period o...

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