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Toro 30447, Operator'S Manual

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Toro 30447 Operator'S Manual Download Page 69

g017783

Electrical Schematic, GM 4110 (Rev. D)

69

Summary of Contents for 30447

Page 1: ...D and 4110 D Rotary Mowers Model No 30447 Serial No 312000001 and Up Model No 30449 Serial No 312000001 and Up To register your product or download an Operator s Manual or Parts Catalog at no charge g...

Page 2: ...designed for cutting grass on well maintained lawns in parks sports fields and on commercial grounds It is not designed for cutting brush mowing grass and other growth alongside highways or for agricu...

Page 3: ...ive Oil 43 Changing the Rear Axle Lubricant 44 Checking the Rear Wheel Toe In 45 Changing the Front Tires 45 Cooling System Maintenance 45 Servicing the Engine Cooling System 45 Brake Maintenance 46 A...

Page 4: ...slopes incorrect hitching and load distribution The owner user can prevent and is responsible for accidents or injuries occurring to himself or herself other people or property Preparation While mowin...

Page 5: ...working on the machine after striking a foreign object Inspect the machine for damage and make repairs before restarting and operating the equipment Torque all the spindle pulley nuts to 130 to 150 f...

Page 6: ...few hours by a doctor familiar with this form of injury or gangrene may result Toro Mower Safety The following list contains safety information specific to Toro products or other safety information th...

Page 7: ...utting units attachments and any moving parts Keep everyone away Check brake operation frequently Adjust and service as required Battery acid is poisonous and can cause burns Avoid contact with skin e...

Page 8: ...s Manual for instructions on torquing the blade bolt nut to 115 149 N m 85 110 ft lb 100 5622 1 Height of cut adjustment 100 5623 1 Low height of cut adjustment 2 High height of cut adjustment 117 27...

Page 9: ...afety decal includes a slope warning required on the machine for compliance to the European Lawn Mower Safety Standard EN836 1997 The conservative maximum slope angles indicated for operation of this...

Page 10: ...Raise left deck 4 Cooling fan 2 Raise center deck 5 Reverse 3 Raise right deck 6 Automatic 119 0067 1 To lock the parking brake latch the pedals together apply the brake pedals and pull up on the kno...

Page 11: ...6 Power seat 10A fuse 93 6674 1 Crushing hazard hand read the instructions before servicing or performing maintenance 104 3579 1 Low height of cut adjustment 2 High height of cut adjustment 104 3599 1...

Page 12: ...se the attachments and switch the speed control to High Battery Symbols Some or all of these symbols are on your battery 1 Explosion hazard 6 Keep bystandersa safe distance from the battery 2 No fire...

Page 13: ...rning do not touch the hot surface 2 Explosion hazard read the Operator s Manual 4 Warning read the Operator s Manual 120 6604 1 Thrown object hazard keep bystanders away from the machine 2 Cutting di...

Page 14: ...g machine Pre delivery Inspection Sheet 1 Declaration of conformity 1 Note Determine the left and right sides of the machine from the normal operating position 1 Greasing the Machine No Parts Required...

Page 15: ...on and transport Pedal Locking Latch The pedal locking latch Figure 2 connects the pedals together to engage the parking brake Tilt Steering Lever Press the lever Figure 2 down to tilt the steering wh...

Page 16: ...ress and hold flow divider switch Figure 4 to enhance traction drive performance in compromised operating conditions Hi Lo Speed Control The switch Figure 4 allows the speed range to increase for tran...

Page 17: ...ing once the deck lower switch is released Also the alarm will sound if the engine coolant temperature reaches a set point that cuts out the PTO operation The alarm will continue to sound until the co...

Page 18: ...all width cutting units down 127 inch 322 cm cutting units up transports 71 inch 180 cm Overall length 144 inch 366 cm Height 58 inch 147 cm Height with ROPS Height with cab 81 inch 206 cm 91 inch 231...

Page 19: ...efore it has been started for the day If it has already been run allow the oil to drain back down to the sump for at least 10 minutes before checking If the oil level is at or below the add mark on th...

Page 20: ...int and cold flow characteristics which will ease starting and reduce fuel filter plugging Use of summer grade fuel above 20 F 7 C will contribute toward longer fuel pump life and increased power comp...

Page 21: ...nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete 1 Park the machine on a level surface 2 Using a clean rag clean area around fuel tank cap 3...

Page 22: ...d the appropriate fluid to raise the level to the upper mark 6 Install the dipstick and cap onto the filler neck Checking the Planetary Gear Drive Oil Service Interval Every 400 hours Check the oil le...

Page 23: ...machine performance Do not under inflate Checking the Torque of the Wheel Nuts or Bolts Service Interval After the first 10 hours Every 200 hours WARNING Failure to maintain proper torque of the whee...

Page 24: ...for the setting Figure 17 4 Push the castor spindle through the front castor arm Install the shims as they were originally installed and the remaining spacers onto the spindle shaft Install the tensi...

Page 25: ...onto the spindle shaft Install the tensioning cap to secure the assembly 4 Remove the hairpin cotter and clevis pins from the castor pivot arms Figure 22 5 Rotate tension rod to raise or lower pivot...

Page 26: ...distance should be approximately 0 38 0 62 inch 10 16 mm Figure 26 Figure 26 3 To adjust distance locate adjuster bolt on rear pivot link of cutting unit Figure 27 Loosen jam nut on adjuster bolt Loo...

Page 27: ...dle until the ends face forward and backward Measure from the floor to the front tip of the cutting edge Adjust 1 8 inch shims on front castor arm s to match height of cut to decal Figure 29 For the o...

Page 28: ...procedures wait 15 additional seconds and repeat the starting procedure When the temperature is less than 20 F 75C preheat glow plugs twice prior to initial cranking attempt The starter motor can be r...

Page 29: ...tting unit does not stop there is a malfunction in the interlock system that should be corrected before resuming operation If the wing cutting unit is lowered again the motor should re start If the cu...

Page 30: ...the ground speed as the load decreases Therefore allow the traction pedal to move backward as the engine speed decreases and depress the pedal slowly as the speed increases By comparison when driving...

Page 31: ...unable to mow for an extended period due to weather conditions or other reasons mow first with the height of cut at a high level then mow again 2 3 days later with a lower height setting Always Mow w...

Page 32: ...erify continuous seal between the roof and the headliner Correct as required Measure the air temperature at the front center vent in the headliner Typically stabilize at less than or equal to 50 degre...

Page 33: ...connections Clean the underside of the mower housing and under the belt covers Every 100 hours Inspect the cooling system hoses and clamps Check the fan belt tension Every 150 hours Change the engine...

Page 34: ...ntaminants and moisture out of the rolling elements The sealed bearings require no lubrication or short term maintenance This minimizes routine service required and reduces the potential of turf damag...

Page 35: ...ing pin bushings 2 Figure 40 The top fitting on the king pin should only be lubricated annually 2 pumps Figure 37 Figure 38 Figure 39 Figure 40 Center Cutting Unit Note Deck may have to be raised to e...

Page 36: ...42 Lower link pivot 4 Figure 43 Upper link pivot 4 Figure 43 Castor fork shaft bushings 2 Figure 44 Spindle shaft bearings 3 Figure 45 Idler arm pivot bushings 2 Figure 45 Figure 43 Figure 44 Figure...

Page 37: ...Figure 46 Lift arm ball joints 2 Figure 47 Figure 46 Figure 47 Wing Lift Assemblies Wing lift cylinder 4 Figure 48 Figure 48 Wing Cutting Units Castor fork shaft bushing 1 each Figure 49 Spindle shaf...

Page 38: ...ure 50 Clean the inside of the air cleaner cover Figure 50 1 Air cleaner indicator 3 Air cleaner cover 2 Air cleaner latch 2 Before removing the filter Figure 51 use low pressure air 40 psi clean and...

Page 39: ...l tank outdoors in an open area when the engine is off and is cold Wipe up any fuel that spills Do not fill the fuel tank completely full Add fuel to the fuel tank until the level is 1 inch 25 mm belo...

Page 40: ...ighten the drain plug on the bottom of the filter canister Bleeding Air from the Injectors 1 Loosen the tube connection to the Number 1 injector nozzle and holder assembly at the injection pump Figure...

Page 41: ...related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling 1 Raise the seat and secure it with the...

Page 42: ...47 petroleum jelly or light grease to prevent corrosion Slide the rubber boot over the positive terminal 5 Install the battery cover Fuses There traction unit fuses Figure 59 thru Figure 61 are locate...

Page 43: ...he front wheels 3 Rotate the wheel so that the check drain plug Figure 63 is at the lowest position Figure 63 1 Check drain plug 4 Place a drain pan under the hub remove the plug and allow the oil to...

Page 44: ...drain plugs 1 on each end and 1 in the center Figure 65 3 Remove the check plugs to ease in draining of the oil 4 Remove the drain plugs and allow the oil to drain into the pans Figure 65 1 Drain plu...

Page 45: ...g System Remove debris from the oil cooler and radiator daily Clean them more frequently in dirty conditions This machine is equipped with a hydraulically driven fan drive system that automatically or...

Page 46: ...fectively Free travel is the distance the brake pedal moves before braking resistance is felt 1 Disengage the locking latch from the brake pedals so that both pedals work independently of each other 2...

Page 47: ...the idler arm Figure 70 Note Make sure the belt is positioned on the spring side of the belt guide Figure 70 Figure 70 1 Belt 4 Belt guide 2 Eye bolt 5 Flange nut 3 Extension spring 6 Stop bolt Replac...

Page 48: ...approximately 125 060 000 inch clearance between the head of the bolt and the idler arm Controls System Maintenance Adjusting the Throttle Cable Service Interval After the first 50 hours Every 400 hou...

Page 49: ...hen compared to clean oil 1 Turn the engine off and raise the hood 2 Loosen the drain valve on the bottom of the reservoir and let the hydraulic fluid flow into large drain pan Close the valve when th...

Page 50: ...s Service Interval Every 2 years Inspect the hydraulic lines and hoses daily for leaks kinked lines loose mounting supports wear loose fittings weather deterioration and chemical deterioration Make al...

Page 51: ...desire to tilt the cutting unit proceed as follows 1 Raise the center and wing cutting units slightly off of the floor set the parking brake and stop the engine Remove the ignition key 2 Remove the ha...

Page 52: ...the blade plane is 1 4 inch 6 mm higher than the front 1 Position the machine on a level surface on the shop floor 2 Set the cutting unit to the desired height of cut 3 Rotate 1 blade so that it poin...

Page 53: ...lace it if it is damaged 7 Push the castor spindle through the bushings and mounting tube Slide the thrust washer and spacer s onto the spindle Install the tensioning cap on the castor spindle to reta...

Page 54: ...dimension Figure 85 3 Rotate the opposite end of the blade forward Measure between the cutting unit and cutting edge of the blade at the same position as in step 2 The difference between the dimensio...

Page 55: ...checking and servicing the cutter blade the sail and the cutting edge Both cutting edges and the sail which is the turned up portion opposite the cutting edge contribute to a good quality of cut The s...

Page 56: ...ning the cutting edges install the blade with the anti scalp cup and blade bolt refer to Removing and Installing the Cutter Blade s Correcting Cutting Unit Mismatch If there is mismatch between the bl...

Page 57: ...ired dimension Important Do not use more than three shims at any one hole location Use decreasing numbers of shims in adjacent holes if more than one shim is added to any one hole location 8 Adjust th...

Page 58: ...humb screws and grates from over both the in cab and rear cab air filters Figure 89 Figure 89 1 Thumb screw 3 Air filter 2 Grate 2 Clean the filters by blowing clean oil free compressed air through th...

Page 59: ...fo 112X skin over grease Toro Part No 505 47 or petroleum jelly to prevent corrosion D Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery Engine 1 Drain th...

Page 60: ...Schematics g014815 Electrical Schematic Rev D 60...

Page 61: ...g017775 Electrical Schematic Rev D 61...

Page 62: ...g017776 Electrical Schematic Rev D 62...

Page 63: ...g017777 Electrical Schematic EU GM 4000 4100 Rev D 63...

Page 64: ...g017778 Electrical Schematic EU GM 4010 Rev D 64...

Page 65: ...g017779 Electrical Schematic US GM 4000 4100 Rev D 65...

Page 66: ...g017780 Electrical Schematic US GM 4010 Rev D 66...

Page 67: ...g017781 Electrical Schematic US GM 4110 Rev D 67...

Page 68: ...g017782 Electrical Schematic GM 4010 Rev D 68...

Page 69: ...g017783 Electrical Schematic GM 4110 Rev D 69...

Page 70: ...g017784 Electrical Schematic GM 4110 Cab Rev D 70...

Page 71: ...g017785 Electrical Schematic GM 4110 Cab Rev D 71...

Page 72: ...Hydraulic Schematic Rev B 72...

Page 73: ...Notes 73...

Page 74: ...Notes 74...

Page 75: ...Notes 75...

Page 76: ...ed to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time u...

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