Toro 30094 Operator'S Manual Download Page 1

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Form No. 3359-493 Rev A

Commercial Walk-Behind Mower

Floating Deck, T-Bar, Gear with 36in, 40in,
48in or 52in TURBO FORCE

Cutting Unit

Model No. 30094—Serial No. 280000001 and Up

Model No. 30096—Serial No. 280000001 and Up

Model No. 30098—Serial No. 280000001 and Up

Model No. 30099—Serial No. 280000001 and Up

Original Instructions (EN)

Summary of Contents for 30094

Page 1: ...ar with 36in 40in 48in or 52in TURBO FORCE Cutting Unit Model No 30094 Serial No 280000001 and Up Model No 30096 Serial No 280000001 and Up Model No 30098 Serial No 280000001 and Up Model No 30099 Ser...

Page 2: ...ectly at www Toro com for product and accessory information help finding a dealer or to register your product Whenever you need service genuine Toro parts or additional information contact an Authoriz...

Page 3: ...ervicing the Spark Plugs 27 Fuel System Maintenance 28 Draining the Fuel Tank 28 Replacing the Fuel Filter 29 Electrical System Maintenance 30 Servicing the Fuse 30 Drive System Maintenance 30 Adjusti...

Page 4: ...achine Use extra care when handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with engine running Allow engin...

Page 5: ...ins safety information specific to Toro products and other safety information you must know This product is capable of amputating hands and feet and throwing objects Always follow all safety instructi...

Page 6: ...Use only genuine replacement parts to ensure that original standards are maintained Check brake operation frequently Adjust and service as required 6...

Page 7: ...Slope Chart 7...

Page 8: ...y visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 43 8480 52 2010 66 1340 68 8340 82 2280 REVERSE TRACTION DRIVE 82 2280 82 2290 95...

Page 9: ...104 8185 104 8186 104 8569 105 7798 106 0699 110 2067 110 2068 1 Read the Operator s Manual 106 0635 9...

Page 10: ...all the controls Figure 4 before you start the engine and operate the machine Figure 4 1 Gear shift lever 7 Blade control bail 2 Power take off switch PTO 8 Upper control bar 3 Choke control 9 Upper...

Page 11: ...ion with recoil starter and has two positions Run and Off Recoil Starter Pull recoil starter handle to start engine not shown in Figure 4 Fuel Shut off Valve Close the fuel shut off valve when transpo...

Page 12: ...conditions during fueling static electricity can be released causing a spark which can ignite the gasoline vapors A fire or explosion from gasoline can burn you and others and can damage property Alw...

Page 13: ...safety instructions and decals in the safety section Knowing this information could help you or any bystanders avoid injury The use of protective equipment for eyes hearing feet and head is recommende...

Page 14: ...n key 4 Set the parking brake and remove key 5 Pull the wire off spark plug s to prevent possibility of accidental starting before storing machine 6 Close the fuel shut off valve before storing machin...

Page 15: ...tch should engage and the mower blades begin rotating 4 Release the blade control bail The blades should stop rotating 5 With the engine running pull up the power take off switch PTO and release witho...

Page 16: ...wer control bar and lift up on the lower handle Figure 9 and Figure 10 Note Lifting up on the lower handle will assist driving the machine up a curb and not spin the drive wheels Stopping the Machine...

Page 17: ...is done by relocating four hairpin cotter pins in different hole locations and by adding or removing spacers Note All height of cut pins need at least one spacer or damage can occur to the bushing if...

Page 18: ...h 48 inch and 52 inch Mower Decks 1 Mower deck 4 Anti scalp rollers 2 Bolt 5 Nut 3 Spacer Figure 14 40 inch 48 inch and 52 inch Mower Decks 1 Mower deck 4 Bushing 2 Bolt 5 Anti scalp rollers 3 Spacer...

Page 19: ...the maintenance section 6 Check the parking brake adjustment Refer to Checking the Brakes in the maintenance section Adjusting the Flow Baffle The mower discharge flow can be adjusted for different t...

Page 20: ...lows Use for short light grass mowing conditions Use in dry conditions For smaller grass clippings Propels grass clippings farther away from the mower Figure 19 Position B Use this position when baggi...

Page 21: ...one none 40 inches 1 Front 48 inches 2 Rear 52 inches 3 Rear Any rear weight must be removed when a Tru Track Sulky is installed When a Tru Track Sulky is installed front weights are needed Contact an...

Page 22: ...hours Replace the paper air cleaner element Change the oil filter Replace the fuel filter Every 250 hours Grease the transmission couplers more often in dirty or dusty conditions Every 400 hours Grea...

Page 23: ...eel grease cap Lubricate the rear wheel bearing Figure 24 5 Install the grease cap 6 Install the rear wheel and tire assembly Note Make sure the rear wheel grease caps are removed before lubricating r...

Page 24: ...re extremely dusty or sandy Important Do not oil the foam or paper element Removing the Foam and Paper Elements 1 Disengage the PTO and set the parking brake 2 Stop the engine remove the key and wait...

Page 25: ...r cleaner base and secure it with the 2 wing nuts Figure 28 3 Place the air cleaner cover into position and tighten the cover knob Figure 28 Servicing the Engine Oil Service Interval Specification Ser...

Page 26: ...it for all moving parts to stop before leaving the operating position 5 Slide the drain hose over the oil drain valve 6 Place a pan below the drain hose Rotate oil drain valve to allow oil to drain Fi...

Page 27: ...ping tool feeler gauge to check and adjust the air gap Install a new spark plugs if necessary Type Champion RCJ8Y or equivalent Air Gap 0 030 inch 0 75 mm Removing the Spark Plugs 1 Disengage the PTO...

Page 28: ...ld Do this outdoors in an open area Wipe up any gasoline that spills Never smoke when draining gasoline and stay away from an open flame or where a spark may ignite the gasoline fumes 1 Park the machi...

Page 29: ...ll moving parts to stop before leaving the operating position 3 Close fuel shut off valve at fuel tank Figure 35 Note Remove the fuel line from the fuel valve that is closest to the engine 4 Squeeze t...

Page 30: ...The gap should be approximately 1 to 1 1 4 inch 25 32 mm Figure 38 Note The upper control bar and fixed bar must be parallel when the upper control bar is in the engaged drive neutral or brake positi...

Page 31: ...nd bottom of the carrier frame mounting pivot tubes To check the bushings move the caster forks back and forth and side to side If a caster fork is loose the bushings are worn and must be replaced 1 R...

Page 32: ...Figure 43 Figure 43 1 Locknut 4 Spanner Bushing 2 Cap 5 Wheel 3 Roller Bearing 6 Bushing 2 Remove one bushing then pull the spanner bushing and roller bearing out of the wheel hub Figure 43 3 Remove t...

Page 33: ...t Cooling System Maintenance Cleaning the Air Intake Screen Service Interval Before each use or daily Remove any build up of grass dirt or other debris from the cylinder and cylinder head cooling fins...

Page 34: ...til it is 1 1 4 inches from the top of the rod Figure 45 1 Park the machine on a level surface disengage the PTO and set the parking brake 2 Stop the engine remove the key and wait for all moving part...

Page 35: ...elt in the Belt Maintenance page 35 4 Raise the front of the machine and hold with jack stands 5 Disconnect clutch wire connector from wire harness 6 Disconnect clutch retainer from the engine deck Fi...

Page 36: ...Idler arm spring 2 PTO drive belt 5 Drive belt pulley 3 Drive belt pulley Replacing the PTO Drive Belt Service Interval Every 50 hours Squealing when the belt is rotating blades slipping when cutting...

Page 37: ...cover onto the carrier frame and secure the latches Figure 50 40 inch 48 inch and 52 inch Mower Deck shown 1 PTO drive belt guide 4 PTO engagement pulley 2 PTO drive Belt 5 PTO drive belt idler pulley...

Page 38: ...es Figure 53 1 Cutting Edge 3 Wear slot forming in curved area 2 Sail 4 Crack in the curved area 2 Inspect the blades especially the curved area Figure 53 If you notice any cracks wear or a slot formi...

Page 39: ...e optimum performance and continued safety conformance of the machine use genuine Toro replacement blades Replacement blades made by other manufacturers may result in non conformance with safety stand...

Page 40: ...he parking brake 2 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position Disconnect the spark plug wire s from the spark plug s 3 Adjust the tire p...

Page 41: ...Front to Rear Pitch The carrier frame must have a pitch between 1 8 inch 3 mm to 3 8 inch 9 mm over the length of 24 inches 61 cm on the carrier frame Figure 62 1 Measure out 24 inches 61 cm on the ca...

Page 42: ...1 Adjust the tire pressure in the rear tires to specifications refer to Drive System Maintenance page 30 2 Position one blade front to rear Measure at A and B locations from a level surface to the cut...

Page 43: ...de to side Measure at C and D locations from a level surface to the cutting edge of blade tips Figure 67 For 36 inch mower decks use Figure 68 Figure 67 40 inch 48 inch and 52 inch Mower Deck shown 1...

Page 44: ...result in serious injury Also contact with the blade could occur Never operate the lawn mower unless you install a cover plate a mulch plate grass deflector or bagger 1 Remove the locknut bolt spring...

Page 45: ...in the tank B Run engine to distribute conditioned fuel through the fuel system 5 minutes C Stop engine allow to cool and drain the fuel tank refer to Servicing the Fuel Tank in Fuel System Maintenanc...

Page 46: ...zed Service Dealer 1 Engine load is excessive 1 Reduce the ground speed 2 Oil level in the crankcase is low 2 Add oil to the crankcase Engine overheats 3 Cooling fins and air passages under the engine...

Page 47: ...ley and check the idler pulley idler arm and spring for correct position and function 5 Broken or missing idler spring 5 Replace the spring 6 Electric clutch out of adjustment 6 Adjust the clutch air...

Page 48: ...Schematics Electrical Schematic Rev A 48...

Page 49: ...Notes 49...

Page 50: ...Notes 50...

Page 51: ...Notes 51...

Page 52: ...s no other express warranty except for special emission system coverage on some products This express warranty does not cover the following Cost of regular maintenance service or parts such as lters f...

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