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Preparing for Maintenance

1. Stop the engine and wait for all moving parts to stop.
2. Disconnect the spark plug wire from the spark plug

(Figure 25) before performing any maintenance
procedure.

Figure 25

3. After performing the maintenance procedure(s),

connect the spark plug wire to the spark plug.

Important:

Before tipping the mower to change

the oil or replace the blade, allow the fuel tank
to run dry through normal usage. If you must
tip the mower prior to running out of fuel, use a
hand fuel pump to remove the fuel. Always tip
the mower onto its side with the air filter up.

Tipping the mower may cause the fuel to leak.
Gasoline is flammable, explosive and can cause
personal injury.

Run the engine dry or remove the gasoline with
a hand pump; never siphon.

Replacing the Air Filter

Service Interval:

Yearly

1. Perform the pre-maintenance procedures; refer to

Preparing for Maintenance.

2. Use a screw driver to open the air filter cover

(Figure 26).

Figure 26

3. Replace the air filter.

4. Install the cover (Figure 27).

Figure 27

Changing the Engine Oil

Service Interval:

After the first 5 hours

Every 50 hours

Run the engine a few minutes before changing the oil
to warm it. Warm oil flows better and carries more
contaminants.

1. Perform the pre-maintenance procedures; refer to

Preparing for Maintenance.

2. Remove the dipstick (Figure 28).

Figure 28

3. Tip the mower onto its side, with the air filter up,

to drain the used oil out through the oil fill tube
(Figure 29).

Figure 29

12

Summary of Contents for 20090

Page 1: ...ecommended precautions Figure 2 1 Safety alert symbol This manual uses 2 words to highlight information Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention Warning CALIFORNIA Proposition 65 Warning The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or othe...

Page 2: ...back toward the operator Stop the blade when crossing gravel surfaces Do not operate machine without the entire grass catcher discharge guard rear guard or other safety protective devices in place and working Never leave a running machine unattended Stop the engine and wait until the blade comes to a complete stop before cleaning the machine removing grass catcher or unclogging the discharge guard...

Page 3: ...fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immediately Never overfill fuel tank Replace gas cap and tighten securely Exhaust contains carbon monoxide an odorless deadly poison that can kill you Do not run the engine indoors or in an enclosed area General Service Never operate machine in a...

Page 4: ... Cutting dismemberment hazard of hand or foot mower blade stay away from moving parts 2 Thrown object hazard keep bystanders a safe distance from the machine 5 Cutting dismemberment hazard of hand or foot mower blade do not operate up and down slopes operate side to side on slopes stop the engine before leaving the operating position and look behind you when backing up 3 Cutting dismemberment haza...

Page 5: ...its highest cutting height setting by moving the 2 rear cutting height levers all the way forward Refer to Adjusting the Cutting Height in the Operation section 2 Attach the handle ends to the mower housing with 2 washers and 2 handle bolts Figure 3 but do not tighten the handle bolts Figure 3 1 Washer 3 Handle end 2 Handle bolt Important Route the cables to the outside of the handle Figure 3 3 Ro...

Page 6: ...he Full line on the dipstick Figure 6 Do not overfill Max fill 20 oz 0 59 l type SAE 30W detergent oil with an API service classification of SF SG SH SJ SL or higher 3 Install the dipstick securely Important Change the engine oil after the first 5 operating hours change it yearly thereafter Refer to Changing the Engine Oil Product Overview Figure 7 Self propel model shown 1 Cutting height lever 4 ...

Page 7: ...e Engine Oil Level Service Interval Before each use or daily 1 Remove the dipstick wipe it clean and fully install the dipstick Figure 10 Figure 10 2 Remove the dipstick and check the oil level Figure 10 If the oil level is below the Add mark on the dipstick slowly pour oil into the oil fill tube to raise the oil level to the Full mark on the dipstick Do not overfill Max fill 20 oz 0 59 l type SAE...

Page 8: ... Handle positions Starting the Engine 1 Pull the blade control bar to the handle Figure 13 Figure 13 1 Hand push models only 2 Self propel models only 2 Pull the recoil start handle Figure 14 Figure 14 1 Hand push models only 2 Self propel models only Note If the mower does not start contact an Authorized Service Dealer Using the Self propel Drive Self propel models only To operate the self propel...

Page 9: ... Side Discharge Chute before recycling the clippings Important Ensure that the rear discharge plug is securely in place Lift up the discharge deflector and look for 2 tabs in front of the plug Figure 17 If you do not see them firmly push the plug in until it snaps into place Figure 18 Figure 17 1 Tabs Figure 18 1 Discharge deflector 2 Rear discharge plug Side discharging the Clippings Use the side...

Page 10: ...from the spark plug and examine the mower for damage For best performance install a new blade before the cutting season begins Replace the blade when necessary with a Toro replacement blade Cutting Grass Cut only about a third of the grass blade at a time Do not cut below the 2 inch 51 mm setting unless the grass is sparse or it is late fall when grass growth begins to slow down Refer to Adjusting...

Page 11: ...e normal operating position Recommended Maintenance Schedule s Maintenance Service Interval Maintenance Procedure After the first 5 hours Change the engine oil Before each use or daily Check the engine oil level Ensure that the engine stops within 3 seconds after releasing the blade control bar Clean grass clippings and dirt from under the mower Every 25 hours Replace the blade or have it sharpene...

Page 12: ...is flammable explosive and can cause personal injury Run the engine dry or remove the gasoline with a hand pump never siphon Replacing the Air Filter Service Interval Yearly 1 Perform the pre maintenance procedures refer to Preparing for Maintenance 2 Use a screw driver to open the air filter cover Figure 26 Figure 26 3 Replace the air filter 4 Install the cover Figure 27 Figure 27 Changing the En...

Page 13: ...s Replace the blade or have it sharpened more frequently if the edge dulls quickly Important You will need a torque wrench to install the blade properly If you do not have a torque wrench or are uncomfortable performing this procedure contact an Authorized Service Dealer Examine the blade whenever you run out of gasoline If the blade is damaged or cracked replace it immediately If the blade edge i...

Page 14: ...rn the water on 5 Start the engine and run it until there are no more clippings that come out from under the mower housing 6 Stop the engine 7 Shut off the water and disconnect the garden hose from the mower 8 Start the engine and run it for a few minutes to dry the housing Storage Store the mower in a cool clean dry place Preparing the Mower for Storage Gasoline vapors can explode Do not store ga...

Page 15: ... 34 2 To unfold the handle refer to Assembling and Unfolding the Handle in the Setup section Removing the Mower from Storage 1 Remove the spark plug and spin the engine rapidly using the starter to blow the excess oil from the cylinder 2 Install the spark plug and tighten it with a torque wrench to 15 ft lb 20 N m 3 Connect the wire to the spark plug 15 ...

Page 16: ...Notes 16 ...

Page 17: ...Notes 17 ...

Page 18: ...nd carburetor adjustments Oil change and lubrication Repairs or adjustments due to the following failure to follow proper maintenance procedures rotary mower blade striking an object contaminants in the fuel system improper fuel or fuel mixture consult your operator s manual if in doubt failure to drain the fuel system prior to any period of non use over three months operation misuse neglect or ac...

Page 19: ...Date Storage Preparation Check Spark Plug Lubricate Wheels mowers only Change Oil does not apply to two cycle Air Cleaner Service mowers only Hours Used Part No 374 0018 Rev E ...

Page 20: ...stem coverage on some products and the Toro Starting Guarantee on GTS Engine This express warranty does not cover Cost of regular maintenance service or parts such as filters fuel lubricants oil changes spark plugs blade sharpening worn blade cable linkage adjustments or brake and clutch adjustments Any product or part which has been altered or misused or required replacement or repair due to acci...

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