8.
Install the rotor and hub assembly to the spindle by
performing the following:
A.
Tighten the jam nut while turning the hub to seat
the bearings, and torque the jam nut to 16 to 20
N∙m (12 to 15 ft-lb) as shown in
B.
Loosen the jam nut until it is away from the tab
washer and hub, and torque the jam nut to 169 to
226 N∙cm (15 to 20 in-lb) while rotating the hub
(
).
C.
Install the nut retainer over the jam nut, ensure
that the hole for the hairpin cotter is visible, and
install the hairpin cotter (
D.
Install the dust cap (
).
9.
Install the new brake-caliper assembly to the spindle
using 2 flange-head bolts (3/8 x 1 inch) as shown in
10.
Torque the 2 flange-head bolts (3/8 x 1 inch) to 47 to
54 N∙m (35 to 40 ft-lb).
11.
Install the bleed screw into the top hole of the
brake-caliper assembly (
Figure 10
1.
Bleed screw
2.
Top hole of the
brake-caliper assembly
12.
Torque the bleed screw to 6 to 7.5 N∙m (4.5 to 5.5 ft-lb).
13.
Install the front brake line to the brake-caliper assembly
using a banjo bolt and 2 banjo washers (
).
14.
Torque the banjo bolt to 12 to 15 N∙m (9 to 11 ft-lb).
4
Bleeding the Brake Calipers
No Parts Required
Procedure
Important:
You will need 2 people to perform this
procedure.
1.
Push down the brake pedal fully.
2.
With brake pedal pushed down fully, loosen the bleed
screw 1/4 turn (
3.
With brake pedal pushed down fully, tighten the bleed
screw 1/4 turn (
Figure 11
4.
Repeat this process until air no longer releases from
the calipers.
Note:
When air no longer releases, you should not see
anymore air bubbles in the brake fluid.
5.
Fill the master cylinder with brake fluid; refer to your
Operator’s Manual
.
5
Summary of Contents for 136-1199
Page 8: ......