Toro 136-1199 Installation Instructions Manual Download Page 5

8.

Install the rotor and hub assembly to the spindle by
performing the following:

A.

Tighten the jam nut while turning the hub to seat
the bearings, and torque the jam nut to 16 to 20
N∙m (12 to 15 ft-lb) as shown in

Figure 6

.

B.

Loosen the jam nut until it is away from the tab
washer and hub, and torque the jam nut to 169 to
226 N∙cm (15 to 20 in-lb) while rotating the hub
(

Figure 6

).

C.

Install the nut retainer over the jam nut, ensure
that the hole for the hairpin cotter is visible, and
install the hairpin cotter (

Figure 6

).

D.

Install the dust cap (

Figure 6

).

9.

Install the new brake-caliper assembly to the spindle
using 2 flange-head bolts (3/8 x 1 inch) as shown in

Figure 4

.

10.

Torque the 2 flange-head bolts (3/8 x 1 inch) to 47 to
54 N∙m (35 to 40 ft-lb).

11.

Install the bleed screw into the top hole of the
brake-caliper assembly (

Figure 10

).

Figure 10

1.

Bleed screw

2.

Top hole of the
brake-caliper assembly

12.

Torque the bleed screw to 6 to 7.5 N∙m (4.5 to 5.5 ft-lb).

13.

Install the front brake line to the brake-caliper assembly
using a banjo bolt and 2 banjo washers (

Figure 3

).

14.

Torque the banjo bolt to 12 to 15 N∙m (9 to 11 ft-lb).

4

Bleeding the Brake Calipers

No Parts Required

Procedure

Important:

You will need 2 people to perform this

procedure.

1.

Push down the brake pedal fully.

2.

With brake pedal pushed down fully, loosen the bleed
screw 1/4 turn (

Figure 11

).

3.

With brake pedal pushed down fully, tighten the bleed
screw 1/4 turn (

Figure 11

).

Figure 11

4.

Repeat this process until air no longer releases from
the calipers.

Note:

When air no longer releases, you should not see

anymore air bubbles in the brake fluid.

5.

Fill the master cylinder with brake fluid; refer to your

Operator’s Manual

.

5

 

Summary of Contents for 136-1199

Page 1: ...hine 2 No parts required Remove the existing brake assembly Right spindle 1 Left spindle 1 Brake caliper assembly 2 Flange head bolt 3 8 x 1 inch 4 Rotor 2 Hex socket bolt 5 16 x 3 4 inch 8 Front brake line assembly 1 Banjo washer 4 Banjo bolt 2 Clip 2 3 Bleed screw 2 Install the new brake assembly 4 No parts required Bleed the brake calipers 5 No parts required Install the wheels 6 No parts requi...

Page 2: ...ssembly No Parts Required Procedure 1 Lift the front of the machine and support it with jack stands 2 Remove the lug nuts that secure the wheel to the hub Figure 2 Figure 2 1 Hub 3 Lug nut 2 Wheel 3 Remove the banjo bolt and washer from the brake caliper assembly and remove the front brake line from the brake caliper assembly Figure 3 Figure 3 1 Banjo bolt 3 Front brake line 2 Banjo washer 4 Brake...

Page 3: ...he front brake line Figure 5 1 Front brake line 2 Master cylinder 6 Remove the dust cap hairpin cotter nut retainer and jam nut and remove the hub and rotor from the spindle Figure 6 Note Retain the hub dust cap jam nut nut retainer and hairpin cotter Figure 6 1 Spindle 5 Nut retainer 2 Rotor 6 Dust cap 3 Hub 7 Hairpin cotter 4 Jam nut 7 Remove the 4 hex socket bolts 5 16 x 3 4 inch and remove the...

Page 4: ...nge head bolt 3 8 x 1 inch 2 Rotor 8 Hex socket bolt 5 16 x 3 4 inch 1 Front brake line assembly 4 Banjo washer 2 Banjo bolt 2 Clip 2 Bleed screw Procedure 1 Install the front brake line to the master cylinder Figure 5 2 Install the spindle assembly to the control arm using the hex head bolt 1 2 x 6 inches clip and locknut 1 2 inch as shown in Figure 9 3 Torque the locknut 1 2 inch to 102 to 136 N...

Page 5: ...t lb 11 Install the bleed screw into the top hole of the brake caliper assembly Figure 10 Figure 10 1 Bleed screw 2 Top hole of the brake caliper assembly 12 Torque the bleed screw to 6 to 7 5 N m 4 5 to 5 5 ft lb 13 Install the front brake line to the brake caliper assembly using a banjo bolt and 2 banjo washers Figure 3 14 Torque the banjo bolt to 12 to 15 N m 9 to 11 ft lb 4 Bleeding the Brake ...

Page 6: ...ce roll the machine straight back 2 to 3 m 6 to 10 ft and then straight forward to the original starting position This allows the suspension to settle into the operating position Measure the toe in with the wheels facing straight ahead 1 Measure the distance between both of the front tires at the axle height at both the front and rear of the front tires Figure 12 G009235 1 2 3 Figure 12 1 Tire cen...

Page 7: ...n the brakes before use 1 Bring the machine up to full speed apply the brakes to rapidly stop the machine without locking up the tires 2 Repeat this procedure 10 times waiting 1 minute between stops to avoid overheating the brakes Important This procedure is most effective if the machine is loaded with 227 kg 500 lb 7 ...

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